Gear center distance detection mechanism

Abstract

The utility model relates to the technical field of gear detection, and discloses a gear center distance detection mechanism which comprises a main body bearing assembly, an up-down driving assembly, a rotating assembly, a pressing assembly, a measuring assembly and a test product, the main body bearing assembly comprises a base, and a computer is fixedly installed on the outer surface of the upper side of a supporting plate. A detection sensor is fixedly installed on the outer surface of the lower side of the base, blind rivets are arranged on the outer surface of the lower side of the base and located on the two sides of the detection sensor, and gaskets are fixedly installed at the four corners, away from the sensor, of the outer surface of the lower side of the base. According to the gear center distance detection mechanism, the sensor is automatically, indirectly and ingeniously connected to the test workpiece through the elastic body, the center distance, full tooth jump and single tooth jump during gear meshing can be automatically measured, the position of the collected sensor is fixed, collected data can be automatically stored through a computer, and fool operation is achieved; the requirement on the quality of an operator is low, and the workload of the operator is simplified.

Description

Technical Field

[0001] The utility model relates to the technical field of gear detection, in particular to a gear center distance detection mechanism. Background Art

[0002] Ideally, when two gears are meshing, their center distance is constant. The higher the accuracy of the gear parameters, the better the durability, smaller the error, and higher the transmission efficiency of the machine when meshing. The quality of each scale of the gear can be judged by the change of the center distance when the gears are meshing, and the accuracy of the gear itself is reflected in the change of the center distance. Therefore, the constant center distance represents the quality of the gear scale accuracy. At present, the quality of the scale is measured by manually placing the measuring sensor, and then collecting and measuring the key dimensions of the gear. By analyzing the measurement data, the quality of the gear meshing can be judged. This detection is time-consuming and requires a high measurement environment. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a gear center distance detection mechanism to solve the problem that the current method of measuring the quality of a ruler and wheel caliper mentioned in the above background technology is to manually place a measuring sensor, then collect and measure the key dimensions of the gear, and judge the quality of the gear meshing by analyzing the measurement data. This detection is time-consuming and has high requirements on the measurement environment.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gear center distance detection mechanism, including a main body bearing assembly, an upper and lower driving assembly, a rotating assembly, a clamping assembly, a measuring assembly, and a testing product, characterized in that: the main body bearing assembly includes a base, a support rod is fixedly installed on the upper outer surface of the base, a support plate is fixedly installed on the top of the support rod, a computer is fixedly installed on the upper outer surface of the support plate, a detection sensor is fixedly installed on the lower outer surface of the base, rivets are provided on both sides of the detection sensor on the lower outer surface of the base, and gaskets are fixedly installed on the four corners of the lower outer surface of the base away from the sensor.

[0005] Preferably, the measuring assembly includes a measuring support plate, guide columns are provided on both sides of the upper surface of the measuring support plate, and an upper and lower T-block is provided on the outer surface of the upper side of the measuring support plate in the middle of the two guide columns, and the two T-blocks are connected on the left and right sides by spring sheets, and a pressure block is provided on the outer surface of the spring sheet, and rivets are provided on the outer surfaces of the left and right sides of the upper T-block, and a first reference is provided on the upper outer surface of the upper T-block, a center guide sleeve is provided on the upper end of the first reference, and a second reference is provided on the lower outer surface of the center guide sleeve, and the detection sensor is movably fitted with the right side of the upper T-block.

[0006] Preferably, the up and down driving assembly includes a support, a fixed plate is fixedly installed on the upper outer surface of the support, a servo motor is fixedly installed on the rear outer surface of the fixed plate, a slide rail is fixedly installed on the front side of the fixed plate, and a sliding plate is slidably arranged on the outer surface of the slide rail.

[0007] Preferably, the clamping assembly comprises a cylinder body, a pressure rod is inserted into the cylinder body, a pressure spring is sleeved on the outer surface of the pressure rod, a pressure head is fixedly mounted on the output end of the pressure rod, and a mounting seat is fixedly mounted on the upper outer surface of the cylinder body.

[0008] Preferably, the rotating assembly comprises a wheel disc, a pin assembly is arranged inside the wheel disc, a transmission tooth is arranged on the outer surface of the wheel disc, a bearing is arranged inside the wheel disc, and the bearing is fixed on the upper outer surface of the bottom plate.

[0009] Preferably, the test product includes an inner tooth plate and an outer tooth plate, the inner tooth plate is meshed with the inner wall of the outer tooth plate, the lower outer surface of the outer tooth plate is provided with test teeth, the wheel disc is sleeved on the outer surface of the outer tooth plate, the test teeth are meshed with the pin assembly, the lower side of the outer tooth plate is clamped with the center guide sleeve, and the lower side of the inner tooth plate is clamped with the first reference top.

[0010] Preferably, a connecting window is provided in the middle of the fixed plate, and the servo motor passes through the connecting window and is fixedly connected to the sliding plate.

[0011] Preferably, the mounting seat is fixedly connected to the outer surface of the lower side of the sliding plate, the compression rod passes through the mounting seat, and the compression spring is movably fitted to the outer surface of the inner wall of the cylinder body.

[0012] Preferably, the two T-blocks, spring sheets, pressure blocks and rivets form an elastic body, the center guide sleeve adopts an elastic expansion sleeve structure, and the rivets arranged on the outer surfaces of the front and rear sides of the upper T-block are connected to the rivets arranged on the lower side of the base through tension springs.

[0013] Preferably, the upper outer surface of the guide post is fixedly connected to the lower outer surface of the base

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The gear center distance detection mechanism, through the cylinder action, automatically connects the sensor to the test workpiece indirectly and cleverly through the elastic body, and can automatically measure the center distance, full tooth jump and single tooth jump when the gear is meshing. The position of the collection sensor is fixed, and the collected data can be automatically saved by the computer. The fool-style operation has low requirements on the operator's own quality and simplifies the operator's workload. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1This is a schematic diagram of the overall front view structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the front view structure of the base of the utility model;

[0018] Figure 3 This is a schematic diagram of the front view structure of the upper and lower drive components of the utility model;

[0019] Figure 4 This is a front view structural diagram of the rotating assembly of the utility model;

[0020] Figure 5 This is a schematic diagram of the front view and half-section structure of the clamping assembly of the utility model;

[0021] Figure 6 This is a schematic diagram of the front view and half-section structure of the measuring assembly of the utility model;

[0022] Figure 7 This is a schematic diagram of the three-dimensional structure of the test product of the utility model;

[0023] Figure 8 It is a front view structural schematic diagram of the utility model.

[0024] In the figure: 1. base; 2. support rod; 3. support plate; 4. computer; 5. gasket; 6. support; 7. fixed plate; 8. servo motor; 9. wheel; 10. slide rail; 11. sliding plate; 12. cylinder body; 13. pressure rod; 14. compression spring; 15. pressure head; 16. mounting seat; 17. push pin assembly; 18. measuring support plate; 19. guide column; 20. T-block; 21. spring sheet; 22. pressure block; 23. rivet; 24. first datum; 25. second datum; 26. center guide sleeve; 27. detection sensor; 28. inner tooth plate; 29. ​​outer tooth plate; 30. test tooth. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Please refer to Figure 1-8, when using the utility model, in order to solve the problem of the current method of measuring the quality of the ruler and wheel caliper, the measuring sensor is manually placed, and then the key dimensions of the gear are collected and measured, and the quality of the gear meshing is judged by analyzing the measurement data. This detection takes a long time and has high requirements on the measurement environment. A gear center distance detection mechanism is provided, including a main bearing component, an upper and lower driving component, a rotating component, a clamping component, a measuring component, and a test product. The main bearing component includes a base 1, a support rod 2 is fixedly installed on the upper outer surface of the base 1, a support plate 3 is fixedly installed on the top of the support rod 2, a computer 4 is fixedly installed on the upper outer surface of the support plate 3, a detection sensor 27 is fixedly installed on the lower outer surface of the base 1, and rivets 23 are arranged on both sides of the detection sensor 27 on the lower outer surface of the base 1, and gaskets 5 are fixedly installed on the four corners of the lower outer surface of the base 1 away from the sensor;

[0027] The measuring assembly includes a measuring support plate 18, guide posts 19 are arranged on both sides of the upper surface of the measuring support plate 18, and two upper and lower T-blocks 20 are arranged on the upper outer surface of the measuring support plate 18 between the two guide posts 19. The two T-blocks 20 are connected by spring sheets 21 on the left and right sides, and a pressure block 22 is arranged on the outer surface of the spring sheet 21. Pull nails 23 are arranged on the outer surfaces of the left and right sides of the upper T-block 20. A first reference 24 is arranged on the upper outer surface of the upper T-block 20, a center guide sleeve 26 is arranged on the upper end of the first reference 24, and a second reference 25 is arranged on the lower outer surface of the center guide sleeve 26;

[0028] The up and down driving assembly includes a support 6, a fixed plate 7 is fixedly installed on the upper outer surface of the support 6, a servo motor 8 is fixedly installed on the rear outer surface of the fixed plate 7, a slide rail 10 is fixedly installed on the front side of the fixed plate 7, and a sliding plate 11 is slidably arranged on the outer surface of the slide rail 10;

[0029] The pressing assembly includes a cylinder body 12, a pressing rod 13 is inserted inside the cylinder body 12, a pressing spring 14 is sleeved on the outer surface of the pressing rod 13, a pressing head 15 is fixedly installed on the output end of the pressing rod 13, and a mounting seat 16 is fixedly installed on the upper outer surface of the cylinder body 12;

[0030] The rotating assembly includes a wheel disc 9, a pin assembly 17 is arranged inside the wheel disc 9, a bearing is arranged inside the wheel disc 9, and the bearing is fixed on the upper outer surface of the bottom plate;

[0031] The test product includes an inner tooth plate 28 and an outer tooth plate 29. The inner tooth plate 28 is meshed with the inner wall of the outer tooth plate 29. The outer surface of the lower side of the outer tooth plate 29 is provided with test teeth 30. The wheel 9 is sleeved on the outer surface of the outer tooth plate 29. The test teeth 30 are meshed with the pin assembly 17. The lower side of the outer tooth plate 29 is clamped with the center guide sleeve 26, and the lower side of the inner tooth plate 28 is clamped with the top of the first reference 24.

[0032] Working principle: When using the gear center distance detection mechanism, the staff will place the test product to be tested inside the wheel disc 9 of the rotating assembly on the upper side of the base 1, so that the test teeth 30 of the test product's outer tooth plate 29 are meshed with the pin assembly 17 inside the wheel disc 9, and the lower side of the outer tooth plate 29 is clamped with the outer center guide sleeve 26. The center guide sleeve 26 adopts an elastic expansion sleeve structure, so that the error gap of the workpiece itself can be eliminated after the outer tooth plate 29 is clamped, and the lower side of the inner tooth plate 28 is clamped with the top of the first reference 24. After placement is completed, press the switch. The servo motor 8 is started, driving the sliding plate 11 to slide downward along the outer surface of the slide rail 10. The sliding plate 11 slides downward, which drives the clamping assembly fixed at the lower end of the sliding plate 11 to move downward until the pressure head 15 at the lower end of the clamping assembly is in contact with the upper outer surface of the inner tooth plate 28 of the test product. After the connection, the cylinder drives the pressure head 15 to press down again by 3-5CM for different types of test products, so that the compression spring 14 in the cylinder body 12 has elastic force to fix the test product, so as to prevent the inner tooth plate 28 from rotating during the meshing process. After the fixing is completed, because the inner tooth plate 28 is engaged with the first reference 24, the first reference 24 and the two T-blocks 20 are fixedly connected with the elastic body formed by the spring sheet 21, the pressure block 22 and the rivet 23, and because the rivets 23 arranged on the front and rear outer surfaces of the upper T-block 20 are connected with the rivets 23 arranged on the lower side of the base 1 through the tension spring, the rivets 23 on the lower side of the base 1 are fixed, which will exert a rightward pulling force on the rivets 23 arranged on the front and rear outer surfaces of the upper T-block 20, so that the first reference 24 also carries the inner tooth plate 28 has a rightward pulling force, which makes the inner tooth plate 28 close to the right, and the external transmission motor will drive the rotating component to rotate, so that the product keeps meshing and rotating in the direction of measuring the center distance, and measures its center distance change and tooth jump. The changes generated during the test will be transmitted through the first reference 24 to the elastic body composed of two T-blocks 20 and spring sheets 21, pressure blocks 22, and pull pins 23, and the detection sensor 27 is movably fitted with the right side of the upper T-block 20. If there is any fluctuation in the elastic body, the detection sensor 27 will collect the information and transmit it to the computer 4.

[0033] Compared with the related art, the gear center distance detection mechanism provided by the utility model has the following beneficial effects: through the action of the cylinder, the sensor is automatically and cleverly connected to the test workpiece indirectly through the elastic body, and the center distance, full tooth jump and single tooth jump during gear meshing can be automatically measured, the position of the collection sensor is fixed, and the collected data can be automatically saved by the computer. The equipment is fool-proof and has low requirements on the operator's own quality, which can greatly simplify the operator's workload.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gear center distance detection mechanism, comprising a main bearing assembly, an upper and lower driving assembly, a rotating assembly, a pressing assembly, a measuring assembly, and a test product, characterized in that: The main body bearing assembly comprises a base (1), a support rod (2) is fixedly mounted on the upper outer surface of the base (1), a support plate (3) is fixedly mounted on the top of the support rod (2), a computer (4) is fixedly mounted on the upper outer surface of the support plate (3), a detection sensor (27) is fixedly mounted on the lower outer surface of the base (1), rivets (23) are arranged on both sides of the detection sensor (27) on the lower outer surface of the base (1), and gaskets (5) are fixedly mounted on the four corners of the lower outer surface of the base (1) away from the sensor.

2. A gear center distance detection mechanism according to claim 1, characterized in that: The measuring assembly comprises a measuring support plate (18), guide pillars (19) are arranged on both left and right sides of the upper surface of the measuring support plate (18), two upper and lower T-shaped blocks (20) are arranged on the upper outer surface of the measuring support plate (18) between the two guide pillars (19), the two T-shaped blocks (20) are connected on the left and right sides by a spring sheet (21), a pressure block (22) is arranged on the outer surface of the spring sheet (21), rivets (23) are arranged on the left and right outer surfaces of the upper T-shaped block (20), a first reference (24) is arranged on the upper outer surface of the upper T-shaped block (20), a center guide sleeve (26) is arranged at the upper end of the first reference (24), a second reference (25) is arranged on the lower outer surface of the center guide sleeve (26), and the detection sensor (27) is movably fitted with the right side of the upper T-shaped block (20).

3. A gear center distance detection mechanism according to claim 1, characterized in that: The up and down driving assembly comprises a support (6), a fixing plate (7) is fixedly mounted on the upper outer surface of the support (6), a servo motor (8) is fixedly mounted on the rear outer surface of the fixing plate (7), a slide rail (10) is fixedly mounted on the front side of the fixing plate (7), and a sliding plate (11) is slidably arranged on the outer surface of the slide rail (10).

4. A gear center distance detection mechanism according to claim 1, characterized in that: The clamping assembly comprises a cylinder body (12), a pressure rod (13) is inserted into the cylinder body (12), a pressure spring (14) is sleeved on the outer surface of the pressure rod (13), a pressure head (15) is fixedly mounted on the output end of the pressure rod (13), and a mounting seat (16) is fixedly mounted on the upper outer surface of the cylinder body (12).

5. The gear center distance detection mechanism according to claim 1, characterized in that: The rotating assembly comprises a wheel disc (9), a pin assembly (17) is arranged inside the wheel disc (9), a transmission tooth is arranged on the outer surface of the wheel disc (9), a bearing is arranged inside the wheel disc (9), and the bearing is fixed to the upper outer surface of the bottom plate.

6. A gear center distance detection mechanism according to claim 5, characterized in that: The test product comprises an inner tooth plate (28) and an outer tooth plate (29), the inner tooth plate (28) meshing with the inner wall of the outer tooth plate (29), the lower outer surface of the outer tooth plate (29) being provided with a test tooth (30), the wheel (9) being sleeved on the outer surface of the outer tooth plate (29), the test tooth (30) meshing with the pin assembly (17), the lower side of the outer tooth plate (29) being clamped with the center guide sleeve (26), and the lower side of the inner tooth plate (28) being clamped with the top end of the first reference (24).

7. A gear center distance detection mechanism according to claim 3, characterized in that: A connection window is provided in the middle of the fixed plate (7), and the servo motor (8) passes through the connection window and is fixedly connected to the sliding plate (11).

8. The gear center distance detection mechanism according to claim 4, characterized in that: The mounting seat (16) is fixedly connected to the outer surface of the lower side of the sliding plate (11), the compression rod (13) passes through the mounting seat (16), and the compression spring (14) is movably fitted to the outer surface of the inner wall of the cylinder body (12).

9. A gear center distance detection mechanism according to claim 2, characterized in that: The two T-shaped blocks (20) and the spring sheet (21), the pressure block (22) and the pull pin (23) form an elastic body; the central guide sleeve (26) adopts an elastic expansion sleeve structure; the pull pin (23) arranged on the outer surfaces of the front and rear sides of the upper T-shaped block (20) is connected to the pull pin (23) arranged on the lower side of the base (1) via a tension spring.

10. The gear center distance detection mechanism according to claim 2, characterized in that: The upper outer surface of the guide column (19) is fixedly connected to the lower outer surface of the base (1).

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