High-temperature encoder

By using the transmission shaft to drive the fan blade to rotate in the high-temperature encoder, the high-temperature risk problem caused by heat accumulation in the prior art is solved, and the safe and stable operation of the equipment and the improvement of measurement accuracy is achieved. .

CN222460708UActive Publication Date: 2025-02-11SICHUAN GUOLI KECHUANG TECH CO LTD
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Patent Information

Application Number
CN202323055792.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-11-13
Publication Date
2025-02-11
Estimated Expiration
2033-11-13

AI Technical Summary

Technical Problem

Existing high-temperature encoders are difficult to effectively dissipate heat in extreme high-temperature environments, resulting in heat accumulation, which may cause high temperature or overtemperature risks, damage to equipment and inaccurate measurements.

Method used

A high-temperature encoder is designed, using a transmission shaft to drive the fan blades to rotate for heat dissipation, and heat is discharged through the exhaust hole. At the same time, the transmission shaft drives the connecting rod and the code disc to rotate. The sensing element receives the scale signal and sends it through the signal transmitter. , realize safe operation monitoring of equipment.

Benefits of technology

It effectively reduces the temperature inside the equipment, prevents high temperature risks, improves measurement accuracy and safe and stable operation of the equipment, and reduces the working time and costs of engineers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electric servo structures, and provides a high-temperature encoder which comprises a shell, a transmission shaft is movably sleeved at the central axis of the bottom of the shell, a plurality of fan blades are fixedly connected to the outer surface of the transmission shaft, a plurality of first connecting rods are fixedly connected to one side, close to the fan blades, of the outer surface of the transmission shaft, and a plurality of second connecting rods are fixedly connected to the other side of the transmission shaft. A code disc is fixedly connected to the sides, away from the rotating shafts, of the outer surfaces of the first connecting rods, a plurality of scale marks are formed in the outer surface of the top of the code disc, a plurality of exhaust holes are formed in the outer surface of the shell, an engineer can monitor the operation quality of the equipment at any time, safe operation of the equipment is guaranteed, and the working efficiency of the engineer is improved. The encoder fixing device is simple in structure and convenient to use, guarantees safe and stable operation of company equipment, realizes integral fixation of the encoder by pressing and loosening the button, is convenient and fast, improves work quality of engineers, saves time, enables the engineers to create higher value in limited time, and brings huge benefits to companies.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric servo structures, in particular to a high-temperature encoder. Background Art

[0002] A high temperature encoder is a position sensor that can work in extremely high temperature environments. It is used to accurately measure the position and speed of rotating or linear moving objects. It is usually used in high temperature equipment in industries such as metallurgy and glass manufacturing to ensure reliable data transmission and control signals under harsh conditions.

[0003] In the prior art, for example, the Chinese patent publication number is: CN105628057A, "a high temperature encoder", which includes a shell, a metal shaft, a nylon shaft, a bearing, a bipolar magnet, a thermal insulation layer, a Hall chip and an upper cover; wherein, the metal shaft is arranged at the center of the bottom of the shell, the nylon shaft is arranged on the metal shaft, a bearing is arranged between the outer side of the nylon shaft and the shell, a bipolar magnet is arranged at the upper end of the nylon shaft, an upper cover is arranged on the upper part of the shell, and a thermal insulation layer is arranged in the internal cavity formed by the shell and the upper cover, the thermal insulation layer is buckled on the outer side of the nylon shaft and the bipolar magnet, and a Hall chip is arranged on the inner side of the upper end of the thermal insulation layer.

[0004] Although the above scheme has the above advantages, the disadvantage of the above scheme is that it only relies on the thermal insulation layer to isolate the heat, but the thermal insulation can only isolate part of the heat, so some of the heat will continue to remain in the equipment. Under long-term operation, the continuous accumulation of heat will also have the risk of high temperature or even over-temperature, damaging the equipment, circuits, and even the scale lines, making the measurement inaccurate, and unable to timely determine whether the equipment is still in a normal working environment. At the same time, the encoder cannot fit tightly with the equipment, affecting the measurement accuracy. Inaccurate measurement leads to the inability to timely discover safety hazards, affecting the safe and stable operation of the equipment. Utility Model Content

[0005] The purpose of the utility model is to solve the problem in the prior art that heat is isolated by a single insulation layer, but the insulation can only isolate a part of the heat, so a part of the heat will continue to remain in the equipment. Under long-term operation, the continuous accumulation of heat will also have the risk of high temperature or even over-temperature, damaging the equipment, circuits, and even scale lines, making the measurement inaccurate, and unable to timely determine whether the equipment is still in a normal working environment. At the same time, the encoder cannot be tightly fitted with the equipment, affecting the measurement accuracy. Inaccurate measurement leads to the inability to timely discover safety hazards, affecting the safe and stable operation of the equipment.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-temperature encoder, comprising a shell, a transmission shaft is movably sleeved at the central axis of the bottom of the shell, a plurality of fan blades are fixedly connected to the outer surface of the transmission shaft, a plurality of connecting rods are fixedly connected to the side of the outer surface of the transmission shaft close to the plurality of fan blades, a code disk is fixedly connected to the outer surface of the plurality of connecting rods on the side away from the plurality of rotating shafts, a plurality of scale lines are provided on the top outer surface of the code disk, a plurality of exhaust holes are provided on the outer surface of the shell, a sensor is fixedly connected to the side of the inner surface of the shell close to the code disk, a sensing element is fixedly connected to the side of the bottom of the sensor close to the plurality of scale lines, a junction box is fixedly connected to the top of the sensor, wires are fixedly connected to the inside of the junction box, and a signal transmitter is fixedly connected to the side of the top of the sensor away from the junction box.

[0007] As a preferred embodiment, a positioning hole is opened at the top central axis of the shell, and a connecting rod 2 is movably sleeved inside the positioning hole. A circular plate is fixedly connected to the bottom of the connecting rod 2, and a spring is fixedly connected to the top of the circular plate. A plurality of positioning rods are fixedly connected to the side of the top of the circular plate close to the connecting rod 2, and a plurality of rotating shafts are fixedly sleeved on the outer surfaces of the plurality of positioning rods away from the circular plate, and a plurality of pulleys are movably sleeved on the outer surfaces of the plurality of rotating shafts.

[0008] The technical effect of adopting the above further solution is: the encoder can be fixed as a whole by pressing and releasing the button, which is convenient and quick, improves the work quality of engineers, saves time, enables engineers to create higher value in a limited time, and brings huge benefits to the company.

[0009] As a preferred implementation, a wire threading hole is formed on a side of the outer surface of the shell close to the junction box.

[0010] The technical effect of adopting the above further solution is: the threading holes opened on the outer surface of the shell are convenient for engineers to thread the wires themselves, saving engineers' time and the operation is simple and quick.

[0011] As a preferred implementation, the top of the spring is fixedly connected to the inner surface of the shell.

[0012] The technical effect of adopting the above further scheme is: the spring is fixed on the inner surface of the shell to prevent the spring from flying out during disassembly and injuring people, or being lost, causing unnecessary economic and property losses to the company, while delaying working hours, delaying equipment operation, and reducing profits.

[0013] As a preferred implementation manner, a mounting plate is fixedly connected to the top of the second connecting rod.

[0014] The technical effect of adopting the above further scheme is that when the mounting plate is disassembled and installed, the positioning rod will fly out and injure people, or be lost, causing unnecessary economic and property losses to the company, while delaying working hours, delaying equipment operation, and reducing profits.

[0015] Compared with the prior art, the advantages and positive effects of the utility model are:

[0016] 1. In the utility model, the transmission shaft rotates, driving multiple fan blades to rotate for heat dissipation, and the heat is discharged from multiple exhaust holes to reduce the temperature inside the shell and maintain the normal operation of the equipment. At the same time, the transmission shaft drives multiple connecting rods to rotate, and the multiple connecting rods drive the code disk to rotate. The multiple scale lines on the top of the code disk rotate, and the sensor element receives the signal from the multiple scale lines on the code disk, and sends it through the signal transmitter. The wiring inside the junction box can be standardized by itself, and the signal received by the sensor is sent to the engineer by the signal transmitter. The engineer can always monitor the operation quality of the equipment to ensure the safe operation of the equipment, and provide guarantee for the safe and stable operation of the company's equipment.

[0017] 2. In the utility model, when the button is pressed downward, the button drives the second connecting rod to move downward, the connecting rod drives the circular plate to move downward, the circular plate stretches the spring, and at the same time, multiple positioning rods and multiple pulleys move downward, so that the equipment can be easily installed, which is convenient and fast, and improves work efficiency. When the button is released, the second connecting rod drives the circular plate to move upward at the same time due to the elastic force of the spring, and the multiple positioning rods drive the multiple pulleys to move upward, and the multiple pulleys move upward along the rear cover of the fan to achieve fixation. The encoder can be fixed as a whole by pressing and releasing the button, which is convenient and fast, improves the work quality of engineers, saves time, enables engineers to create higher value in a limited time, and brings huge benefits to the company. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of the main structure of a high temperature encoder provided by the utility model;

[0019] Figure 2 A schematic diagram of the internal structure of a high temperature encoder provided by the utility model;

[0020] Figure 3 A schematic diagram of the sensor structure of a high temperature encoder provided by the utility model;

[0021] Figure 4 The present invention provides a schematic diagram of the clamping mechanism structure of a high-temperature encoder.

[0022] Legend:

[0023] 1. Drive shaft; 2. Connecting rod 1; 3. Code disk; 4. Scale line; 5. Sensor; 6. Sensing element; 7. Housing; 8. Fan blade; 9. Exhaust hole; 10. Button; 11. Connecting rod 2; 12. Mounting plate; 13. Round plate; 14. Spring; 15. Positioning rod; 16. Pulley; 17. Rotating shaft; 18. Gasket; 19. Junction box; 20. Signal transmitter; 21. Wire; 22. Threading hole; 23. Positioning hole. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4 The utility model provides a technical solution: a high-temperature encoder, including a shell 7, a transmission shaft 1 is movably sleeved at the central axis of the bottom of the shell 7, a plurality of fan blades 8 are fixedly connected to the outer surface of the transmission shaft 1, a plurality of connecting rods 2 are fixedly connected to the side of the outer surface of the transmission shaft 1 close to the plurality of fan blades 8, a plurality of connecting rods 2 are fixedly connected to the side of the outer surface of the plurality of connecting rods 2 away from the plurality of rotating shafts 17, a code disk 3 is fixedly connected, a plurality of scale lines 4 are provided on the top outer surface of the code disk 3, a plurality of exhaust holes 9 are provided on the outer surface of the shell 7, a sensor 5 is fixedly connected to the side of the inner surface of the shell 7 close to the code disk 3, a sensing element 6 is fixedly connected to the side of the bottom of the sensor 5 close to the plurality of scale lines 4, a junction box 19 is fixedly connected to the top of the sensor 5, a wire 21 is fixedly connected to the inside of the junction box 19, and a signal transmitter 20 is fixedly connected to the side of the top of the sensor 5 away from the junction box 19. Engineers can always monitor the operating quality of the equipment, ensure the safe operation of the equipment, and provide guarantee for the safe and stable operation of the company's equipment.

[0026] like Figure 1-4 As shown, a positioning hole 23 is opened at the top center axis of the shell 7, and a connecting rod 11 is movably sleeved inside the positioning hole 23. A circular plate 13 is fixedly connected to the bottom of the connecting rod 11, and a spring 14 is fixedly connected to the top of the circular plate 13. A plurality of positioning rods 15 are fixedly connected to the side of the top of the circular plate 13 close to the connecting rod 11, and a plurality of rotating shafts 17 are fixedly sleeved on the outer surfaces of the plurality of positioning rods 15 away from the side of the circular plate 13, and a plurality of pulleys 16 are movably sleeved on the outer surfaces of the plurality of rotating shafts 17. The encoder can be fixed as a whole by pressing and releasing the button 10, which is convenient and quick, improves the work quality of engineers, saves time, enables engineers to create higher value in a limited time, and brings huge benefits to the company.

[0027] like Figure 1-4 As shown, a threading hole 22 is provided on one side of the outer surface of the shell 7 close to the junction box 19. The threading hole 22 provided on the outer surface of the shell 7 is convenient for engineers to thread the wires by themselves, saving engineers' time and making the operation simple and quick.

[0028] like Figure 1-4 As shown, the top of the spring 14 is fixedly connected to the inner surface of the shell 7, and the spring 14 is fixed to the inner surface of the shell 7 to prevent the spring 14 from flying out during disassembly and injuring people, or being lost, which will cause unnecessary economic and property losses to the company, delay working hours, delay equipment operation, and reduce profits.

[0029] like Figure 1-4 As shown, the top of the connecting rod 11 is fixedly connected with a mounting plate 12. When the mounting plate 12 is disassembled and installed, the positioning rod 15 may fly out and injure personnel, or be lost, causing unnecessary economic and property losses to the company, while delaying working hours, delaying equipment operation, and reducing profits.

[0030] like Figure 1-4 As shown, a gasket 18 is fixedly installed on the outer surface of the pulley 16 to protect the device from being damaged by the elastic force of the spring 14. At the same time, the elastic force of the spring 14 discharges the air inside the multiple gaskets 18, making them more firmly fixed and closer to the device, thereby improving the measurement accuracy.

[0031] like Figure 1-4 As shown, a button 10 is fixedly connected to the top of the mounting plate 12, which allows engineers to install more smoothly, simplify operations, reduce installation strength, and alleviate work intensity.

[0032] Working principle: The transmission shaft 1 rotates, driving the multiple fan blades 8 to rotate for heat dissipation. The heat is discharged from the multiple exhaust holes 9 to reduce the temperature inside the shell 7 and maintain the normal operation of the equipment. At the same time, the transmission shaft 1 drives the multiple connecting rods 2 to rotate, and the multiple connecting rods 2 drive the code disk 3 to rotate. The multiple scale lines 4 on the top of the code disk 3 rotate with the rotation. The sensor element 6 receives the signal from the multiple scale lines 4 on the code disk 3 and sends it through the signal transmitter 20. The wiring inside the junction box 19 can be standardized by itself. The signal received by the sensor 5 is sent to the engineer by the signal transmitter 20, and the engineer can monitor the equipment at all times. The operation quality of the equipment is guaranteed, and the safe operation of the equipment is guaranteed. The button 10 is pressed downward, and the button 10 drives the connecting rod 11 to move downward, and the connecting rod drives the circular plate 13 to move downward. The circular plate 13 stretches the spring 14, and at the same time, multiple positioning rods 15 and multiple pulleys 16 move downward, which can realize easy installation of the equipment, convenient and fast, and improve work efficiency. When the button 10 is released, the connecting rod 11 drives the circular plate 13 to move upward at the same time due to the elastic force of the spring 14, and multiple positioning rods 15 drive multiple pulleys 16 to move upward, and multiple pulleys 16 move upward along the rear cover of the fan to achieve fixation. By pressing Press and release the button 10 to fix the encoder as a whole, which is convenient and fast, improves the work quality of engineers, saves time, enables engineers to create higher value in a limited time, and brings huge benefits to the company. The threading hole 22 opened on the outer surface of the shell 7 is convenient for engineers to thread by themselves, saving engineers' time. The operation is simple and fast. The spring 14 is fixed on the inner surface of the shell 7 to prevent the spring 14 from flying out during disassembly, injuring people, or being lost, causing unnecessary economic and property losses to the company, while delaying working time, delaying equipment operation, and reducing profits. The mounting plate 12 can During disassembly and installation, the positioning rod 15 may fly out and injure personnel, or be lost, causing unnecessary economic and property losses to the company, while also delaying working hours, hindering equipment operation, and reducing profits. The multiple gaskets 18 on the multiple pulleys 16 can protect the equipment from being damaged by the elastic force of the spring 14 and the air inside the multiple gaskets 18 is discharged due to the elastic force of the spring 14, making them more firmly fixed and more closely attached to the equipment, thereby improving measurement accuracy. The button 10 allows engineers to install more smoothly and simply operate, reducing installation intensity and lightening work intensity.

Claims

1. A high temperature encoder, characterized in that: The invention comprises a shell (7), wherein a transmission shaft (1) is movably sleeved at the central axis of the bottom of the shell (7), a plurality of blades (8) are fixedly connected to the outer surface of the transmission shaft (1), a plurality of connecting rods (2) are fixedly connected to the outer surface of the transmission shaft (1) on a side close to the plurality of blades (8), a code disk (3) is fixedly connected to the outer surface of the plurality of connecting rods (2) on a side away from the plurality of rotating shafts (17), a plurality of scale marks (4) are provided on the top outer surface of the code disk (3), and the shell (7) The outer surface of the housing (7) is provided with a plurality of exhaust holes (9); a sensor (5) is fixedly connected to the inner surface of the housing (7) on a side close to the code disk (3); a sensing element (6) is fixedly connected to the bottom of the sensor (5) on a side close to the plurality of scale lines (4); a junction box (19) is fixedly connected to the top of the sensor (5); an electric wire (21) is fixedly connected to the inside of the junction box (19); and a signal transmitter (20) is fixedly connected to the top of the sensor (5) on a side away from the junction box (19).

2. A high temperature encoder according to claim 1, characterized in that: A positioning hole (23) is provided at the center axis of the top of the shell (7), a second connecting rod (11) is movably sleeved inside the positioning hole (23), a circular plate (13) is fixedly connected to the bottom of the second connecting rod (11), a spring (14) is fixedly connected to the top of the circular plate (13), a plurality of positioning rods (15) are fixedly connected to the top of the circular plate (13) on a side close to the second connecting rod (11), a plurality of rotating shafts (17) are fixedly sleeved on the outer surfaces of the plurality of positioning rods (15) on a side away from the circular plate (13), and a plurality of pulleys (16) are movably sleeved on the outer surfaces of the plurality of rotating shafts (17).

3. A high temperature encoder according to claim 1, characterized in that: A wire threading hole (22) is provided on a side of the outer surface of the housing (7) close to the junction box (19).

4. A high temperature encoder according to claim 2, characterized in that: The top of the spring (14) is fixedly connected to the inner surface of the housing (7).

5. A high temperature encoder according to claim 2, characterized in that: The top of the second connecting rod (11) is fixedly connected with a mounting plate (12).

6. A high temperature encoder according to claim 2, characterized in that: A gasket (18) is fixedly mounted on the outer surface of the pulley (16).

7. A high temperature encoder according to claim 5, characterized in that: A button (10) is fixedly connected to the top of the mounting plate (12).

Citation Information

Patent Citations

  • High-temperature-resistance high-precision Hall encoder

    CN105628057A