Antifouling radar material liquid level meter probe
By designing scraping components and flushing components on the radar level gauge probe, the problem of precipitation and dirt affecting measurement accuracy after long-term use is solved, and the high accuracy and stability of the probe are achieved.
Patent Information
- Application Number
- CN202420260407.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-02
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-02-02
AI Technical Summary
After long-term use of existing radar level gauge probes, the measurement accuracy is affected by the precipitation and dirt in the reactor, and the existing cleaning methods cannot be cleaned in time, resulting in rapid solidification of precipitation and dirt.
An anti-fouling radar liquid level meter probe is designed, which is connected to the reactor using an external threaded mounting tube, and is equipped with a scraping assembly and a flushing assembly. The scraping assembly rotates the scraping block by the motor to scrape the precipitation and dirt, and the flushing assembly sprays water flow through the nozzle to remove the precipitation and dirt.
It effectively avoids the impact of precipitation and dirt on measurement accuracy, ensuring long-term stability and high-precision measurement of radar object level meter probe.
Smart Images

Figure CN222460794U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of liquid level measuring equipment, in particular to an anti-fouling radar liquid level meter probe. Background Art
[0002] With the upgrading of my country's manufacturing industry and the improvement of automation technology, various chemical production lines have continuously improved their requirements for product quality levels, and thus the requirements for material monitoring accuracy and measurement parameters are also constantly increasing. Against this background, the demand and application scenarios for various advanced instruments and meters in industries such as petrochemicals are constantly increasing. Liquid level measurement technology is one of the core technologies in various chemical productions. Accurately mastering the height of the liquid level in each link of production is equivalent to realizing the real-time monitoring function of materials in chemical reactions, which is extremely important for controlling reaction rates, adjusting material ratios, and ensuring stable production. There are many working conditions that require liquid level measurement in chemical production, and common ones include liquid storage tanks, reactors, and other environments.
[0003] However, in the prior art, when using radar liquid level meter probes to detect the liquid level in the reactor, it was found that the sediment and dirt formed inside the reactor during long-term operation would affect the measurement accuracy of the radar level meter. Some radar liquid level meter probes also use a scraping method to remove the sediment and dirt adsorbed on the probe surface. However, the scraped sediment and dirt are not cleaned in time, resulting in the sediment and dirt to solidify quickly and continue to adsorb on the probe surface.
[0004] Therefore, an anti-fouling radar liquid level meter probe is proposed to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to solve the problems existing in the prior art.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an anti-fouling radar liquid level meter probe, comprising: a radar liquid level meter probe body, a surface fixed sleeve at the bottom of the radar liquid level meter probe body is provided with an externally threaded mounting tube, a surface of the externally threaded mounting tube is provided with a plurality of water pipe grooves and a rotating shaft groove, a fixing plate is fixedly connected to the surface inside the externally threaded mounting tube, a scraping assembly is provided inside the rotating shaft groove, and a plurality of water pipe grooves are provided inside with a flushing assembly.
[0007] As a preferred implementation, a fluoroplastic lens is fixedly connected to the bottom of the radar level meter probe body.
[0008] As a preferred embodiment, the scraping assembly includes a driven gear, a rotating scraping fixed block is fixedly connected to the bottom of the driven gear, a scraping block is fixedly connected to the inner side of the rotating scraping fixed block, one side of the driven gear is meshedly connected to a driving gear, a rotating shaft is fixedly embedded in the interior of the driving gear, one end of the rotating shaft is connected to a motor, and the output end of the motor is fixedly embedded in the center of one end of the rotating shaft.
[0009] As a preferred embodiment, the flushing assembly includes an annular water main pipe, the top of which is fixedly connected to the water main pipe, an electric valve is arranged inside the water main pipe, the bottom of which is fixedly connected to a plurality of water branches, and the other ends of the plurality of water branches are fixedly connected to nozzles.
[0010] As a preferred embodiment, the interior of the driven gear is connected to the surface of the radar object level meter probe body through a bearing, one side of the motor is fixedly connected to the surface of the radar object level meter probe body, the surface of one end of the rotating shaft is connected to the interior of the fixed plate through a bearing, and the surface of the rotating shaft is movably embedded in the interior of the rotating shaft groove.
[0011] As a preferred embodiment, the surfaces of the plurality of water delivery branches are fixedly embedded in the interior of a plurality of water pipe grooves.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. The utility model rotates and tightens the external threaded mounting tube of the anti-fouling radar liquid level meter probe with the internal thread above the reactor, and connects the probe with an external power supply device, which provides power to the radar liquid level meter probe body, the motor and the electric valve. One end of the water main is connected to the water pipe, and the external controller is electrically connected to the radar liquid level meter probe body, the motor and the electric valve. The start and stop of the radar liquid level meter probe body and the motor are controlled by the external controller, and the opening and closing of the electric valve are controlled by the external controller. The initial state of the motor is the stop state, and the initial state of the electric valve is the closed state. As the reactor works for a long time, as solids, liquids and gases Due to the mixing and violent reaction, the surface of the fluoroplastic lens will be precipitated and dirty, affecting the measurement accuracy of the radar level meter. When there is no other substance in the reactor, workers can start the motor and open the electric valve regularly through an external controller. The driving gear rotates with the output end of the motor driven by the rotating shaft, so that the driven gear is driven to rotate due to the meshing connection between the driving gear and the driven gear. The scraper block will also rotate around the fluoroplastic lens with the driven gear. The scraper block fits tightly to the surface of the fluoroplastic lens, and the precipitate and dirt adsorbed on the surface of the fluoroplastic lens are scraped during the rotation of the scraper block. This design avoids the precipitate and dirt formed inside the reactor during long-term operation affecting the measurement accuracy of the radar level meter.
[0014] 2. In the utility model, the water inside the water pipe passes through the water main pipe, the electric valve, the water branch pipe and the nozzle, and is sprayed out from multiple nozzles to remove the sediment and dirt scraped off the surface of the fluoroplastic lens and the electric valve, so as to avoid that the sediment and dirt scraped off are not cleaned in time, resulting in the sediment and dirt being quickly solidified and continuously adsorbed on the surface of the fluoroplastic lens. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 An overview schematic diagram of the anti-fouling radar liquid level meter probe provided by the utility model;
[0016] Figure 2 A side sectional view of the anti-fouling radar liquid level meter probe provided by the utility model;
[0017] Figure 3 A schematic diagram of a scraping assembly of an anti-fouling radar level gauge probe provided by the utility model;
[0018] Figure 4 A bottom view of the anti-fouling radar liquid level meter probe provided by the utility model;
[0019] Figure 5 A schematic diagram of a flushing assembly for an anti-fouling radar liquid level gauge probe provided by the utility model.
[0020] Legend:
[0021] 1. Radar level meter probe body; 101. Fluoroplastic lens; 102. External threaded mounting tube; 103. Water pipe groove; 104. Rotating shaft groove; 105. Fixed plate; 2. Scraping assembly; 201. Driven gear; 202. Rotating scraping fixed block; 203. Scraping block; 204. Driving gear; 205. Rotating shaft; 206. Motor; 3. Flushing assembly; 301. Ring-shaped water main pipe; 302. Water main pipe; 303. Electric valve; 304. Water branch pipe; 305. Nozzle. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5The utility model provides a technical solution: an anti-fouling radar liquid level meter probe, comprising: a radar liquid level meter probe body 1, a surface fixed sleeve at the bottom of the radar liquid level meter probe body 1 is provided with an external threaded mounting tube 102, a surface of the external threaded mounting tube 102 is provided with a plurality of water pipe grooves 103 and a rotating shaft groove 104, a fixing plate 105 is fixedly connected to the surface inside the external threaded mounting tube 102, a scraping component 2 is provided inside the rotating shaft groove 104, and a flushing component 3 is provided inside the plurality of water pipe grooves 103.
[0024] Specifically: workers can start the motor 206 and open the electric valve 303 through the external controller regularly. When the scraping block 203 rotates, the sediment and dirt adsorbed on the surface of the fluoroplastic lens 101 are scraped. This design prevents the sediment and dirt formed inside the reactor during long-term operation from affecting the measurement accuracy of the radar level meter. At the same time, the water inside the water pipe passes through the water main pipe 302, the electric valve 303, the water branch pipe 304 and the nozzle 305, and is sprayed from multiple nozzles 305 to remove the sediment and dirt scraped off the surface of the fluoroplastic lens 101 and the electric valve 303, so as to avoid the sediment and dirt scraped off not being cleaned up in time, resulting in the sediment and dirt being quickly solidified and continuing to be adsorbed on the surface of the fluoroplastic lens 101.
[0025] In one embodiment, a fluoroplastic lens 101 is fixedly connected to the bottom of the radar level meter probe body 1 .
[0026] Specifically: the antenna in the level meter is heated and protected by a fluoroplastic lens 101 .
[0027] In one embodiment, the scraping assembly 2 includes a driven gear 201, a rotating scraping fixed block 202 is fixedly connected to the bottom of the driven gear 201, a scraping block 203 is fixedly connected to the inner side of the rotating scraping fixed block 202, a driving gear 204 is meshedly connected to one side of the driven gear 201, a rotating shaft 205 is fixedly embedded inside the driving gear 204, one end of the rotating shaft 205 is connected to a motor 206, and the output end of the motor 206 is fixedly embedded in the center of one end of the rotating shaft 205.
[0028] Specifically: the driving gear 204 rotates along with the output end of the motor 206 driven by the rotating shaft 205, so that the driven gear 201 is driven to rotate due to the meshing connection between the driving gear 204 and the driven gear 201, and the scraping block 203 also rotates around the fluoroplastic lens 101 along with the driven gear 201. The scraping block 203 fits tightly with the surface of the fluoroplastic lens 101, and scrapes the sediment and dirt adsorbed on the surface of the fluoroplastic lens 101 during the rotation of the scraping block 203. The material of the scraping block 203 is the same as that of the fluoroplastic lens 101, and does not affect the penetration of the radar signal.
[0029] In one embodiment, the flushing component 3 includes an annular water main pipe 301, the top of which is fixedly connected to a water main pipe 302, an electric valve 303 is provided inside the water main pipe 302, and the bottom of the annular water main pipe 301 is fixedly connected to a plurality of water branch pipes 304, and the other ends of the plurality of water branch pipes 304 are fixedly connected to nozzles 305.
[0030] Specifically, the water inside the water pipe passes through the water main pipe 302 , the electric valve 303 , the water branch pipe 304 and the nozzle 305 , and is sprayed out from the multiple nozzles 305 to remove the sediment and dirt scraped off the surface of the fluoroplastic lens 101 and the electric valve 303 .
[0031] In one embodiment, the interior of the driven gear 201 is connected to the surface of the radar object level meter probe body 1 through a bearing, one side of the motor 206 is fixedly connected to the surface of the radar object level meter probe body 1, the surface of one end of the rotating shaft 205 is connected to the interior of the fixed plate 105 through a bearing, and the surface of the rotating shaft 205 is movably embedded in the interior of the rotating shaft groove 104.
[0032] Specifically: the fixing plate 105 assists in fixing and supporting the driving gear 204 .
[0033] In one embodiment, the surfaces of the plurality of water delivery branches 304 are fixedly embedded in the interior of the plurality of water pipe grooves 103 .
[0034] Specifically: multiple water delivery branch pipes 304 are fixed.
[0035] Working principle: The external threaded mounting tube 102 of the anti-fouling radar liquid level meter probe is rotated and tightened with the internal thread above the reactor, and the probe is connected to an external power supply device, which provides power to the radar liquid level meter probe body 1, the motor 206 and the electric valve 303. One end of the water main 302 is connected to the water pipe. The external controller is electrically connected to the radar liquid level meter probe body 1, the motor 206 and the electric valve 303. The start and stop of the radar liquid level meter probe body 1 and the motor 206 are controlled by the external controller, and the opening and closing of the electric valve 303 are controlled by the external controller. The initial state of the motor 206 is the stopped state, and the initial state of the electric valve 303 is the closed state. As the reactor works for a long time, as solids, liquids and gases are mixed and reacted violently, the surface of the fluoroplastic lens 101 will be precipitated and dirty, affecting the measurement accuracy of the radar level meter. When there is no other substance in the reactor, the worker can regularly start the motor 206 and The electric valve 303 is opened, and the driving gear 204 rotates with the output end of the motor 206 driven by the rotating shaft 205. As a result, the driving gear 204 and the driven gear 201 are meshed and connected to drive the driven gear 201 to rotate, and the scraping block 203 will also rotate around the fluoroplastic lens 101 with the driven gear 201. The scraping block 203 is tightly fitted with the surface of the fluoroplastic lens 101. During the rotation of the scraping block 203, the sediment and dirt adsorbed on the surface of the fluoroplastic lens 101 are scraped. This design prevents the sediment and dirt formed inside the reactor during long-term operation from affecting the measurement accuracy of the radar level meter. At the same time, the water inside the water pipe passes through the water main pipe 302, the electric valve 303, the water branch pipe 304 and the nozzle 305, and is sprayed from the multiple nozzles 305 to remove the sediment and dirt scraped off the surface of the fluoroplastic lens 101 and the electric valve 303, so as to avoid the sediment and dirt scraped off not being cleaned in time, resulting in the sediment and dirt being quickly solidified and continuing to be adsorbed on the surface of the fluoroplastic lens 101.
[0036] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. Anti-fouling radar level gauge probe, characterized in that: include: A radar liquid level meter probe body (1), wherein an externally threaded mounting tube (102) is fixedly sleeved on the surface of the bottom of the radar liquid level meter probe body (1), a plurality of water pipe grooves (103) and a rotating shaft groove (104) are provided on the surface of the externally threaded mounting tube (102), a fixing plate (105) is fixedly connected to the inner surface of the externally threaded mounting tube (102), a scraping assembly (2) is provided inside the rotating shaft groove (104), and a plurality of flushing assemblies (3) are provided inside the water pipe grooves (103).
2. The anti-fouling radar level gauge probe according to claim 1 is characterized in that: A fluoroplastic lens (101) is fixedly connected to the bottom of the radar liquid level meter probe body (1).
3. The anti-fouling radar level gauge probe according to claim 1 is characterized in that: The scraping assembly (2) comprises a driven gear (201), the bottom of the driven gear (201) is fixedly connected to a rotating scraping fixed block (202), the inner side of the rotating scraping fixed block (202) is fixedly connected to a scraping block (203), one side of the driven gear (201) is meshedly connected to a driving gear (204), a rotating shaft (205) is fixedly embedded inside the driving gear (204), one end of the rotating shaft (205) is connected to a motor (206), and the output end of the motor (206) is fixedly embedded at the center of one end of the rotating shaft (205).
4. The anti-fouling radar level gauge probe according to claim 1, characterized in that: The flushing assembly (3) comprises an annular water main pipe (301), the top of the annular water main pipe (301) is fixedly connected to a water main pipe (302), an electric valve (303) is arranged inside the water main pipe (302), and the bottom of the annular water main pipe (301) is fixedly connected to a plurality of water branch pipes (304), and the other ends of the plurality of water branch pipes (304) are all fixedly connected to nozzles (305).
5. The anti-fouling radar level gauge probe according to claim 3 is characterized by: The interior of the driven gear (201) is connected to the surface of the radar liquid level meter probe body (1) via a bearing, one side of the motor (206) is fixedly connected to the surface of the radar liquid level meter probe body (1), the surface of one end of the rotating shaft (205) is connected to the interior of the fixed plate (105) via a bearing, and the surface of the rotating shaft (205) is movably embedded in the interior of the rotating shaft groove (104).
6. The anti-fouling radar level gauge probe according to claim 4, characterized in that: The surfaces of the plurality of water delivery branch pipes (304) are fixedly embedded in the interior of the plurality of water pipe grooves (103).
Citation Information
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