Wear-resistant electric wire
By adopting a multi-layer sheathing structure and fire-resistant flame retardant layer on the wires, combined with ultrasonic non-metallic welding technology, the problem of insufficient wear resistance in wind and sand areas is solved, and the efficient wear resistance and safety performance of the wires are improved.
Patent Information
- Application Number
- CN202420405704.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-03-04
AI Technical Summary
When used in areas with severe wind and sand, the existing civil wires are insufficient to wear, resulting in rapid wear on the outer surface of the wires, causing transmission difficulties and leakage accidents.
A wear-resistant wire is designed, using transmission line insulation layer, braided sheath and structural reinforced sheath. The main material is Kevlar fiber and silicone rubber. Combined with ultrasonic non-metallic welding process and fire-retardant layer, the wire is enhanced. Resistance to wear, impact and safety.
It effectively solves the problem of insufficient wear resistance of wires in windy and sandy areas, enhances the wear resistance of wires, avoids transmission difficulties and leakage accidents, and improves the overall safety performance of wires.
Smart Images

Figure CN222462413U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of protective equipment, and more specifically to a wear-resistant electric wire. Background Art
[0002] At present, the existing civilian wires have obvious problems of insufficient wear resistance when used in some areas with severe wind and sand, which causes the outer surface of the wires to be quickly worn away by wind and sand, not only causing difficulties in power transmission, but also easily causing leakage accidents. Utility Model Content
[0003] In order to overcome the above-mentioned defects of the prior art, the utility model provides a wear-resistant electric wire to solve the problem of the above-mentioned background technology that the existing civilian electric wires have obvious insufficient wear resistance when used in some areas with severe wind and sand, which causes the outer surface of the wire to be quickly worn by wind and sand, which not only causes difficulties in power transmission, but also easily causes leakage accidents.
[0004] The utility model provides the following technical solution: including a transmission line insulation layer, a plurality of transmission line bodies are arranged inside the transmission line insulation layer, and the transmission line bodies are all centrally symmetrically distributed along the axis of the transmission line insulation layer, and a braided sheath is fixedly installed on the outer surface of the transmission line insulation layer, and a structural reinforcement sheath is fixedly installed on the outer surface of the braided sheath, and the main body material of the braided sheath is Kevlar fiber, and the main body material of the structural reinforcement sheath is silicone rubber. When in use, the transmission line insulation layer is a preliminary outer skin structure, and the outer sheath of the transmission line insulation layer is provided with a braided sheath, and the main body of the braided sheath is Kevlar fiber, which is a very strong wear-resistant material, which can not only greatly strengthen the external structure of the transmission line insulation layer, but also has the functions of impact resistance, bending resistance, and physical damage resistance. The silicone rubber of the structural reinforcement sheath can further enhance the structural strength and wear resistance, and effectively solve the problem of obvious lack of wear resistance of existing civil wires in some areas with severe wind and sand in actual use, which causes the outer surface of the wire to be quickly worn by wind and sand, which not only causes power transmission difficulties, but also easily causes leakage accidents.
[0005] Furthermore, a layer of anti-corrosion sheath is fixedly installed on the outer surface of the structural reinforcement sheath, and the main material of the anti-corrosion sheath is polyurethane. When in use, the main material of the anti-corrosion sheath is polyurethane, which is a material with good corrosion resistance and can also play a good anti-corrosion role in extreme environments.
[0006] Furthermore, a spiral anti-wear sheath is fixedly installed on the outer surface of the anti-corrosion sheath, and the main material of the spiral anti-wear sheath is fluororubber. When in use, the spiral anti-wear sheath is spirally installed on the surface of the anti-corrosion sheath, and the spiral anti-wear sheath can enhance friction and reduce the contact area between the anti-corrosion sheath and external friction, so that the cable as a whole has better anti-friction ability.
[0007] Furthermore, the transmission line insulation layer and the braided sheath, the braided sheath and the structural reinforcement sheath, the structural reinforcement sheath and the anti-corrosion sheath, the anti-corrosion sheath and the spiral anti-wear sheath are all connected by ultrasonic non-metallic welding. When used, the ultrasonic non-metallic welding process can more firmly install different non-metallic materials together than chemical glue bonding, and prevent them from falling off from each other.
[0008] Furthermore, a fire-retardant layer is fixedly installed on the inner wall of the insulation layer of the transmission line, and the main body of the transmission line is located inside the fire-retardant layer. When in use, when a short circuit occurs in the main body of the transmission line and a fire occurs, the fire-retardant layer can prevent the fire from further extending and expanding, thereby enhancing the overall safety performance.
[0009] Furthermore, the gap between the power transmission line body and the fire retardant layer is uniformly filled with a filling support layer to fix and support the structure of the power transmission line body inside the fire retardant layer.
[0010] Technical effects and advantages of the utility model:
[0011] 1. The utility model is provided with a transmission line insulation layer, a transmission line body, a braided sheath, and a structural reinforcement sheath, which effectively solves the problem of the existing civil wires having obvious insufficient wear resistance when used in some areas with severe sandstorms. This causes the outer surface of the wire to be quickly worn by the sandstorm, which not only causes difficulties in power transmission, but also easily causes leakage accidents.
[0012] 2. The utility model is provided with an anti-corrosion sheath. When in use, the main material of the anti-corrosion sheath is polyurethane, which is a material with good corrosion resistance and can also play a good anti-corrosion role in extreme environments. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic three-dimensional diagram of the first structure of the utility model.
[0014] Figure 2 It is a schematic three-dimensional diagram of the second structure of the utility model.
[0015] Figure 3 It is a schematic top view of the structure of the utility model.
[0016] Figure 4 It is a schematic front view of the structure of the present utility model.
[0017] The reference numerals in the drawings are: 100, insulation layer of the transmission line; 110, main body of the transmission line; 111, braided sheath; 112, structural reinforcement sheath; 113, anti-corrosion sheath; 114, spiral anti-wear sheath; 115, fire retardant layer; 116, filling support layer. DETAILED DESCRIPTION
[0018] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The wear-resistant electrical wire involved in the present invention is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0019] Embodiment 1:
[0020] Reference Figure 1 and Figure 2 The utility model provides a wear-resistant electric wire, including a transmission line insulation layer 100, a plurality of transmission line bodies 110 are arranged inside the transmission line insulation layer 100, and the transmission line bodies 110 are all centrally symmetrically distributed along the axis of the transmission line insulation layer 100, a braided sheath 111 is fixedly mounted on the outer surface of the transmission line insulation layer 100, and a structural reinforcement sheath 112 is fixedly mounted on the outer surface of the braided sheath 111, the main body material of the braided sheath 111 is Kevlar fiber, and the main body material of the structural reinforcement sheath 112 is silicone rubber.
[0021] A layer of anti-corrosion sheath 113 is fixedly mounted on the outer surface of the structural reinforcement sheath 112 , and the main body material of the anti-corrosion sheath 113 is polyurethane.
[0022] A spiral anti-wear sheath 114 is fixedly mounted on the outer surface of the anti-corrosion sheath 113 , and the main body material of the spiral anti-wear sheath 114 is fluororubber.
[0023] Working principle: When in use, the transmission line insulation layer 100 is a preliminary outer skin structure, and a braided sheath 111 is installed on the outside of the transmission line insulation layer 100. The main body of the braided sheath 111 is Kevlar fiber, which is an extremely strong wear-resistant material. It can not only greatly strengthen the external structure of the transmission line insulation layer 100, but also has the function of resisting impact, bending, and physical damage. The silicone rubber of the structural reinforcement sheath 112 can further enhance the structural strength and enhance the wear resistance.
[0024] Embodiment 2:
[0025] Reference Figure 1 The difference between the second embodiment and the first embodiment is that the transmission line insulation layer 100 and the braided sheath 111, the braided sheath 111 and the structural reinforcement sheath 112, the structural reinforcement sheath 112 and the anti-corrosion sheath 113, and the anti-corrosion sheath 113 and the spiral anti-wear sheath 114 are all connected by ultrasonic non-metallic welding technology.
[0026] A fire-retardant layer 115 is fixedly installed on the inner wall of the transmission line insulation layer 100 , and the transmission line body 110 is located inside the fire-retardant layer 115 .
[0027] The gap between the power transmission line body 110 and the fire retardant layer 115 is evenly filled with a filling support layer 116 to fix and support the structure of the power transmission line body 110 inside the fire retardant layer 115 .
[0028] Working principle: When in use, when a short circuit occurs in the transmission line body 110 and causes a fire, the fire retardant layer 115 can prevent the fire from further extending and expanding, thereby enhancing the overall safety performance.
[0029] Finally, a few points should be explained: In the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, and can be mechanical or electrical connections, or internal connectivity between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may change.
Claims
1. A wear-resistant electric wire, comprising a transmission line insulation layer (100), characterized in that: A plurality of transmission line bodies (110) are arranged inside the transmission line insulation layer (100), and the transmission line bodies (110) are all centrally symmetrically distributed along the axis of the transmission line insulation layer (100). A layer of braided sheath (111) is fixedly mounted on the outer surface of the transmission line insulation layer (100), and a layer of structural reinforcement sheath (112) is fixedly mounted on the outer surface of the braided sheath (111). The main material of the braided sheath (111) is Kevlar fiber, and the main material of the structural reinforcement sheath (112) is silicone rubber.
2. The wear-resistant electric wire according to claim 1, characterized in that: A layer of anti-corrosion sheath (113) is fixedly mounted on the outer surface of the structural reinforcement sheath (112), and the main body material of the anti-corrosion sheath (113) is polyurethane.
3. The wear-resistant electric wire according to claim 2, characterized in that: A spiral anti-wear sleeve (114) is fixedly mounted on the outer surface of the anti-corrosion sleeve (113), and the main body material of the spiral anti-wear sleeve (114) is fluororubber.
4. The wear-resistant electric wire according to claim 1, characterized in that: The transmission line insulation layer (100) and the braided sheath (111), the braided sheath (111) and the structural reinforcement sheath (112), the structural reinforcement sheath (112) and the anti-corrosion sheath (113), and the anti-corrosion sheath (113) and the spiral anti-wear sheath (114) are all connected using an ultrasonic non-metallic welding process.
5. The wear-resistant electric wire according to claim 1, characterized in that: A fireproof and flame-retardant layer (115) is fixedly mounted on the inner wall of the transmission line insulation layer (100), and the transmission line body (110) is located inside the fireproof and flame-retardant layer (115).
6. The wear-resistant electric wire according to claim 5, characterized in that: The gap between the power transmission line body (110) and the fireproof and flame-retardant layer (115) is uniformly filled with a filling support layer (116) for fixing and supporting the structure of the power transmission line body (110) inside the fireproof and flame-retardant layer (115).