Case controller based on alternating current
By designing an AC-based chassis controller that integrates multiple detection and control modules, the problems of complex assembly, low efficiency and high failure rate in the prior art are solved, and the effects of simplifying assembly, improving efficiency and reducing maintenance costs are achieved. .
Patent Information
- Application Number
- CN202420938644.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing chassis controllers have complex assembly, low assembly efficiency and high product failure rate in the later stage.
Design a chassis controller based on AC power, integrating the central processor, mains power outage detection module, power sensor, power metering module, load power outage restart control module, network detection module and box door status detection module, simplifying the assembly process And improves product reliability.
The assembly process of the chassis controller is simplified, the assembly efficiency is improved, and the uncertainty of assembly quality and later maintenance costs are reduced.
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Figure CN222464241U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of chassis controllers, and in particular to an alternating current-based chassis controller. Background Art
[0002] With the continuous advancement of technology, many chassis controller products on the market do not focus on the core application scenarios of smart chassis, but only blindly pursue intelligence and modularity.
[0003] In pursuit of intelligence, existing technologies have forcibly inserted many unnecessary functions into chassis controllers, such as detecting whether the chassis is leaking, whether there is smoke, whether it is tilted, detecting the light intensity of the chassis and the number of lightning strikes, etc., without paying attention to the core application scenarios of smart chassis, resulting in difficult assembly of chassis controller products, low assembly efficiency and high failure rate of later products.
[0004] In pursuit of modularization, the existing technology stacks many modules, such as input power module, temperature and humidity sensor module, door micro switch module, and optical fiber module, etc. However, these modules must always be connected to the controller. Due to the independence of each module, when assembling the chassis controller product, flying wires have to be connected, which not only complicates the assembly, but also creates more failure points. Utility Model Content
[0005] To this end, the present application provides an alternating current-based chassis controller to solve the problems of complex chassis controller assembly, low assembly efficiency, and high failure rate of later products in the prior art.
[0006] In order to achieve the above objectives, this application provides the following technical solutions:
[0007] A chassis controller based on alternating current, comprising a chassis housing, a circuit board is arranged inside the chassis housing, and a central processing unit, a mains power failure detection module, an electric energy sensor, an electric energy metering module, a load power failure restart control module, a network detection module and a cabinet door status detection module are integrated on the circuit board;
[0008] Among them, the input end of the mains power off detection module is electrically connected to the mains power, and the output end of the mains power off detection module is electrically connected to the input end of the central processing unit; the detection end of the electric energy sensor is used to detect the mains power, and the output end of the electric energy sensor is respectively electrically connected to the input ends of the electric energy metering module and the load power off and restart control module, and the output ends of the electric energy metering module and the load power off and restart control module are electrically connected to the input end of the central processing unit; the input end of the network detection module is connected to the network communication, and the output end of the network detection module is electrically connected to the input end of the central processing unit; the detection end of the box door status detection module is used to detect the box door status, and the output end of the box door status detection module is electrically connected to the input end of the central processing unit.
[0009] Preferably, a resistor-capacitor voltage-drop module is further included, and the input end of the mains power failure detection module is electrically connected to the mains via the resistor-capacitor voltage-drop module.
[0010] Preferably, it also includes an optical coupler isolation module, the input end of the optical coupler isolation module is electrically connected to the output end of the RC step-down module, and the output end of the optical coupler isolation module is electrically connected to the input end of the AC power failure detection module.
[0011] Preferably, the load power-off restart control module adopts a load restart relay.
[0012] Preferably, the network detection module includes an Ethernet detection module and a mobile network detection module, the input end of the Ethernet detection module is connected to the Ethernet communication, the output end of the Ethernet detection module is electrically connected to the input end of the central processing unit, the input end of the mobile network detection module is connected to the mobile network communication, and the output end of the mobile network detection module is electrically connected to the input end of the central processing unit.
[0013] Preferably, the door status detection module adopts an ultrasonic detector.
[0014] Compared with the prior art, this application has at least the following beneficial effects:
[0015] The present application provides a chassis controller based on alternating current, including a chassis shell, a circuit board is arranged inside the chassis shell, the input end of the mains power failure detection module integrated on the circuit board is electrically connected to the mains, and the output end of the mains power failure detection module is electrically connected to the input end of the central processing unit; the detection end of the electric energy sensor is used to detect the mains, and the output end of the electric energy sensor is electrically connected to the input end of the electric energy metering module and the load power failure restart control module respectively, and the output end of the electric energy metering module and the load power failure restart control module is electrically connected to the input end of the central processing unit; the input end of the network detection module is connected to the network communication, and the output end of the network detection module is electrically connected to the input end of the central processing unit, and the detection end of the box door status detection module is used to detect the box door status, and the output end of the box door status detection module is electrically connected to the input end of the central processing unit. The chassis controller based on alternating current provided by the present application simplifies assembly, improves assembly efficiency, and reduces the uncertainty of assembly quality and subsequent maintenance costs while ensuring the core functions of the chassis controller in road traffic scenarios. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more intuitively illustrate the prior art and the present application, exemplary drawings are given below. It should be understood that the specific shapes and structures shown in the drawings should not generally be regarded as limiting conditions for implementing the present application; for example, those skilled in the art are capable of easily making conventional adjustments or further optimizations to the addition / reduction / attribution division, specific shapes, positional relationships, connection methods, dimensional ratios, etc. of certain units (components) based on the technical concepts and exemplary drawings disclosed in the present application.
[0017] Figure 1 A circuit block diagram of an AC-based chassis controller provided in this application;
[0018] Figure 2 A control schematic diagram of an AC-based chassis controller provided in this application;
[0019] Figure 3 The CPU circuit schematic diagram provided for this application;
[0020] Figure 4 The circuit schematic diagram of the electric energy metering module provided for this application;
[0021] Figure 5 The circuit schematic diagram of the network detection module provided for this application;
[0022] Figure 6 A schematic diagram of the structure of a chassis controller based on alternating current provided by the present application;
[0023] Figure 7 A schematic diagram of the front panel structure of an AC-based chassis controller provided in the present application;
[0024] Figure 8 The present application provides a schematic diagram of the rear panel structure of an AC-based chassis controller.
[0025] Description of reference numerals:
[0026] 1. Central processing unit; 2. Mains power failure detection module; 3. Electric energy sensor; 4. Electric energy metering module; 5. Load power failure restart control module; 6. Network detection module; 7. Box door status detection module; 8. Resistor-capacitor voltage reduction module; 9. Mains power; 101. Chassis shell; 102. Output socket; 103. Fuse socket; 104. Ultrasonic detector; 105. Network port; 106. Positioning antenna interface; 107. Mobile communication interface; 108. Communication expansion interface; 109. Peripheral interface; 110. Input power socket. DETAILED DESCRIPTION
[0027] The present application is further described below in detail through specific embodiments in conjunction with the accompanying drawings.
[0028] In the description of this application: unless otherwise specified, the meaning of "plurality" is two or more. The terms "first", "second", "third", etc. in this application are intended to distinguish the objects referred to, and do not have special meanings in terms of technical connotations (for example, they should not be understood as emphasizing the importance or order, etc.). Expressions such as "including", "comprising", "having", etc. also mean "not limited to" (certain units, components, materials, steps, etc.).
[0029] The terms such as "upper", "lower", "left", "right", "middle", etc. cited in this application are usually used to indicate the general relative position relationship for the purpose of intuitive understanding by referring to the drawings, and are not absolute limitations on the position relationship in the actual product.
[0030] According to the inventor's long-term research and development experience, the core function of the chassis controller used in road traffic scenarios is to detect the operating environment of the sensing facility, that is, the focus is on knowing the operating environment such as power supply, network supply, door switch status, etc. when the chassis is used, as well as remote load restart. To this end, this application provides a chassis controller based on AC power.
[0031] See also Figure 1 and Figure 2The present application provides an alternating current-based chassis controller, which is applied to road traffic scenarios, for example: for the detection and control of the operating environment of national and provincial trunk roads and smart waterway sensing facilities. The chassis controller includes a chassis shell 101, and a circuit board is arranged inside the chassis shell 101. The circuit board integrates a central processing unit 1, a city power failure detection module 2, an electric energy sensor 3, an electric energy metering module 4, a load power failure restart control module 5, a network detection module 6 and a box door status detection module 7, wherein the load power failure restart control module 5 adopts a load restart relay, and the box door status detection module 7 adopts an ultrasonic detector.
[0032] The input end of the mains power failure detection module 2 is electrically connected to the mains power, and the output end of the mains power failure detection module 2 is electrically connected to the input end of the central processing unit 1; the detection end of the electric energy sensor 3 is used to detect the mains power 9, and the output end of the electric energy sensor 3 is electrically connected to the input ends of the electric energy metering module 4 and the load power failure restart control module 5 respectively, and the output ends of the electric energy metering module 4 and the load power failure restart control module 5 are electrically connected to the input end of the central processing unit 1; the input end of the network detection module 6 is connected to the network communication, and the output end of the network detection module 6 is electrically connected to the input end of the central processing unit 1; the detection end of the box door status detection module 7 is used to detect the box door status, and the output end of the box door status detection module 7 is electrically connected to the input end of the central processing unit 1.
[0033] See also Figure 3 In this application, the central processing unit 1 adopts a processor of the STM32 series, and the preferred model is STM32F103RET6.
[0034] See also Figure 3 and Figure 4 In the present application, the electric energy metering module 4 includes an electric energy detection module and an optical coupler isolation module. The input end of the electric energy detection module is electrically connected to the mains 9, the output end of the electric energy detection module is electrically connected to the input end of the optical coupler isolation module, and the output end of the optical coupler isolation module is electrically connected to the input end of the central processor 1.
[0035] An AC-based chassis controller provided in the present application also includes a RC step-down module 8 and an optocoupler isolation module. The input end of the AC power failure detection module 2 is electrically connected to the AC power through the RC step-down module 8, the input end of the optocoupler isolation module is electrically connected to the output end of the RC step-down module 8, and the output end of the optocoupler isolation module is electrically connected to the input end of the AC power failure detection module 2.
[0036] See also Figure 3 and Figure 5In the present application, the network detection module 6 includes an Ethernet detection module and a mobile network detection module. The input end of the Ethernet detection module is connected to the Ethernet communication, and the output end of the Ethernet detection module is electrically connected to the input end of the central processor 1. The input end of the mobile network detection module 6 is connected to the mobile network communication, and the output end of the mobile network detection module is electrically connected to the input end of the central processor 1.
[0037] See also Figure 6 , Figure 7 and Figure 8 The present application provides an AC-based chassis controller, which is provided with an output socket 102 on the front panel of the chassis that can remotely control restart, a fuse socket 103 for protecting the input power supply, a probe of an ultrasonic detector 104 for detecting the state of the box door, a network port 105 for connecting the controller to the service, a positioning antenna interface 106 for Beidou and GPS positioning, a mobile communication interface 107, a communication expansion interface 108 for expanding RS485 communication, and a peripheral interface 109 for connecting peripheral devices. An input power socket 110 is provided on the back panel of the chassis, and the input power socket 110 is a patch-type input power socket.
[0038] The AC-based chassis controller provided in the present application ensures the collection and control of key points of the chassis, rather than seeking to collect more data items and more control functions. It only integrates key functional items such as power on and off, network on and off, door switch and remote control at one time, rather than seeking additional connections. For example, it eliminates the need to install an independent temperature and humidity sensor to realize data collection on temperature and humidity, and eliminates the need to install a micro switch to realize collection and judgment of the door status, etc.
[0039] This application comprehensively considers the simplification of assembly, avoiding the impact of self-assembly and secondary assembly on product quality. The input power socket 110 uses a C14 standard patch socket to avoid flying wire connections when assembling independent sockets; the ultrasonic detector 104 is delivered as an integrated chassis controller, avoiding the uncertainty of the chassis assembly (secondary assembly) quality caused by external micro switches, infrared rangefinders or ultrasonic rangefinders. This uncertainty mainly refers to the uncertainty of the division of labor interface and the uncertainty of post-assembly quality. The chassis sheet metal party is responsible for the quality of the sheet metal and assembly coordination, but has no way of knowing the quality of the assembly. Instead of doing this, it is better to let the chassis sheet metal party be responsible only for matters within its profession, rather than forcing non-professional matters on the sheet metal party.
[0040] In summary, the AC-based chassis controller provided in the present application simplifies assembly, improves assembly efficiency, reduces uncertainty in assembly quality and subsequent maintenance costs while ensuring the core functions of the intelligent chassis controller.
[0041] The technical features of the above embodiments may be arbitrarily combined (as long as there is no contradiction in the combination of these technical features). To make the description concise, not all possible combinations of the technical features in the above embodiments are described; these embodiments that are not explicitly written should also be considered to be within the scope of this specification.
Claims
1. A chassis controller based on alternating current, characterized in that: The chassis comprises a housing, a circuit board is provided inside the housing, and the circuit board integrates a central processing unit, a mains power failure detection module, an energy sensor, an energy metering module, a load power failure restart control module, a network detection module, and a door status detection module; Among them, the input end of the mains power outage detection module is electrically connected to the mains power, and the output end of the mains power outage detection module is electrically connected to the input end of the central processing unit; the detection end of the electric energy sensor is used to detect the mains power, and the output end of the electric energy sensor is respectively electrically connected to the input ends of the electric energy metering module and the load power outage and restart control module, and the output ends of the electric energy metering module and the load power outage and restart control module are electrically connected to the input end of the central processing unit; the input end of the network detection module is connected to the network communication, and the output end of the network detection module is electrically connected to the input end of the central processing unit; the detection end of the box door status detection module is used to detect the box door status, and the output end of the box door status detection module is electrically connected to the input end of the central processing unit.
2. The AC-based chassis controller according to claim 1, wherein: It also includes a resistor-capacitor voltage-drop module, and the input end of the mains power failure detection module is electrically connected to the mains through the resistor-capacitor voltage-drop module.
3. The AC-based chassis controller according to claim 2, wherein: It also includes an optical coupler isolation module, the input end of the optical coupler isolation module is electrically connected to the output end of the resistance-capacitance step-down module, and the output end of the optical coupler isolation module is electrically connected to the input end of the mains power failure detection module.
4. The AC-based chassis controller according to claim 1, wherein: The load power-off restart control module adopts a load restart relay.
5. The AC-based chassis controller according to claim 1, wherein: The network detection module includes an Ethernet detection module and a mobile network detection module. The input end of the Ethernet detection module is connected to the Ethernet communication, and the output end of the Ethernet detection module is electrically connected to the input end of the central processing unit. The input end of the mobile network detection module is connected to the mobile network communication, and the output end of the mobile network detection module is electrically connected to the input end of the central processing unit.
6. The AC-based chassis controller according to claim 1, wherein: The door status detection module adopts an ultrasonic detector.