Flat wire motor stator copper wire cutting mechanism
By designing a flat wire motor stator copper wire flat cutting mechanism including an operating table, support frame, hydraulic cylinder and cutter assembly, the problem of copper wire flat cutting end in the prior art is solved, and the angle maintenance after the copper wire is maintained is achieved Consistency and simplification of equipment regulation.
Patent Information
- Application Number
- CN202420855447.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing flat wire motor stator copper wire flat cutting device causes the copper wire flat cutting end to tilt due to the force of the cutting knife, which affects the precise positioning of subsequent production processes.
A flat wire motor stator copper wire cutting mechanism including an operating table, a support frame, a hydraulic cylinder and a cutter assembly is designed. The cutting knife assembly ensures that the cutting knife slides along a predetermined path through the combination of the limit guide assembly, the cutting knife part and the connecting member, and the copper wire is clamped off, and the limit frame height is adjusted through the adjusting member to ensure that the cutting knife part and the stator of different specifications are employed. Keep the same distance at the top.
It is realized that the copper wire is maintained at the original angle after being cut off to avoid affecting the subsequent process. Through the stable driving of the hydraulic cylinder, it ensures that the cutting part always cuts the copper wire at the same distance, simplifying equipment regulation and detection.
Smart Images
Figure CN222464386U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of flat wire motors, in particular to a flat wire motor stator copper wire flattening mechanism. Background Art
[0002] As the name implies, flat wire motors use flat copper wire in their stator windings. The windings are first made into a hairpin-like shape, inserted into the stator slots, and then the ends of the hairpins are welded at the other end. Existing flat copper wire motors require the flat copper wire to be cut during processing. During cutting, it is necessary to ensure that the cut ends maintain a specified shape, and very high requirements are placed on the consistency and flatness of the cut, so high requirements are placed on the stability of the cutting equipment.
[0003] Most of the existing flat wire motor stator copper wire cutting devices use a single-knife component. During cutting, the cutter force will inevitably cause the cut end of the copper wire to tilt, which will affect the precise positioning of the subsequent production process. Therefore, it needs to be improved. Utility Model Content
[0004] In order to solve the problems raised in the above background technology, the utility model provides a flat wire motor stator copper wire flattening mechanism, which has the advantages of stable flattening process and the like.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: a flat wire motor stator copper wire cutting mechanism, comprising an operating table, a support frame is installed on the top of the operating table, a hydraulic cylinder is installed on the upper end of the support frame, and a cutter assembly is connected to the bottom of the movable end of the hydraulic cylinder;
[0006] The cutter assembly includes two left and right adjusting members fixedly connected to the support frame, the bottom of the adjusting member is movably connected to the limiting guide assembly, the facing surfaces of the two limiting guide assemblies are slidably clamped with a cutter part, a connecting member is connected between the two cutter parts, the top of the connecting member is rotatably clamped with a connecting shaft, the top of the connecting shaft is fixedly connected with a threaded rod, and the upper end of the threaded rod is movably sleeved on the bottom of the movable end of the hydraulic cylinder.
[0007] Preferably, the adjusting member comprises a mounting frame fixedly connected to the supporting frame, two front and rear pulleys are installed inside the mounting frame, a transmission belt is movably connected between the two mounting frames, and the transmission belt is transmission-sleeved on the pulley.
[0008] Preferably, a knob is installed in the middle of the mounting frame, the lower end of the knob is transmission-sleeved inside the transmission belt, and the outer surface of the upper end of the knob extends to the outside of the mounting frame.
[0009] Preferably, the limit guide assembly includes a limit frame movably connected to the bottom of the mounting frame, a limit cavity is provided inside the limit frame, a slider is threadedly sleeved inside the limit cavity, a connecting rod is fixedly connected to the top of the slider, and the upper end of the connecting rod passes through the limit frame and extends to the inside of the mounting frame and is fixedly connected to the bottom of the knob;
[0010] The inner movably sleeve of the limiting frame is provided with two front and rear long rods, and the upper ends of the long rods penetrate the limiting frame and are fixedly connected with the bottom of the mounting frame.
[0011] Preferably, a guide block is integrally formed at the lower ends of the facing surfaces of the two limit frames, and the upper ends of the guide blocks are smoothly connected to the facing surfaces of the two limit frames; the facing surfaces of the two limit frames are each provided with a second slide groove, and the interior of the limit frame is provided with a first slide groove located between the limit cavity and the second slide groove, one side of the second slide groove is interconnected with the first slide groove, and the other side of the second slide groove passes through the limit frame and the guide block.
[0012] Preferably, the cutting part includes a cutter head slidably connected to the surface of the limit frame, the cutter head is provided with an anti-slip groove inside, the anti-slip groove is movably sleeved with an anti-slip block inside, the outer surface of the anti-slip block is fixedly connected with an anti-slip rod on one side close to the limit frame, the other end of the anti-slip rod extends to the outside of the cutter head, and the outer end of the cutter head is slidably clamped to the facing surfaces of the two limit frames and the guide block through a first slide groove and a second slide groove; a reset spring is arranged between the anti-slip groove and the anti-slip rod, and the two ends of the reset spring are respectively connected to the inner wall of the anti-slip groove and the anti-slip block.
[0013] Preferably, the connecting member includes a linkage frame slidably inserted into the two cutter heads, and slots are provided on the upper and lower sides of both ends of the linkage frame. A ball is movably installed inside the slot, and the other side of the ball is movably connected to the inside of the cutter head; the connecting shaft is rotatably connected to the top of the linkage frame, and the connecting shaft is located between the two cutting parts.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] 1. Due to the setting of the limiting guide assembly, the utility model ensures that the cutter part can slide along a predetermined path under the cooperation of the first slide groove, the second slide groove and the guide block, and then after the left and right limiting frames press the stator, the two cutter heads can clamp and cut the copper wire; and due to the left-right symmetry, it can ensure that the original angle of the copper wire end is maintained after being cut off, avoiding affecting the subsequent process.
[0016] 2. Due to the setting of the connecting shaft, the utility model can facilitate the staff to adjust the initial distance between the cutter part and the end of the hydraulic cylinder with the cooperation of the threaded rod, so that the cutter part and the top of the stator of different specifications always maintain the same distance, so that the hydraulic cylinder always drives the cutter part with the same telescopic length, avoiding complicated regulation and detection of the hydraulic cylinder.
[0017] 3. Due to the setting of the adjustment part, the utility model can facilitate the staff to adjust the height of the left and right limit frames with the cooperation of the limit guide assembly, so that enough first slide grooves and second slide grooves are reserved above the guide block for the movement of the cutter part; and by adjusting the height of the bottom of the limit frame, it can be ensured that when the hydraulic cylinder is extended to the maximum in the working state, the bottom of the limit frame can press the stator with the same force. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 It is a front view of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the cutter assembly of the utility model;
[0021] Figure 4 It is a cross-sectional schematic diagram of the cutter assembly of the utility model.
[0022] In the figure: 1, operating table; 2, supporting frame; 3, hydraulic cylinder; 4, cutter assembly; 41, adjusting member; 411, mounting frame; 412, transmission belt; 413, knob; 414, pulley; 42, limit guide assembly; 421, limit frame; 422, limit cavity; 423, slider; 424, connecting rod; 425, guide block; 426, first slide groove; 427, second slide groove; 43, cutter part; 431, cutter head; 432, anti-slip groove; 433, anti-slip block; 434, anti-slip rod; 435, reset spring; 44, connecting member; 441, linkage frame; 442, slot; 443, ball bearing; 45, connecting shaft. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figures 1 to 4As shown, the utility model provides a flat wire motor stator copper wire cutting mechanism, comprising an operating table 1, a support frame 2 is installed on the top of the operating table 1, a hydraulic cylinder 3 is installed on the upper end of the support frame 2, and a cutter assembly 4 is connected to the bottom of the movable end of the hydraulic cylinder 3;
[0025] The cutter assembly 4 includes two left and right adjustment members 41 fixedly connected to the support frame 2, the bottom of the adjustment member 41 is movably connected to the limit guide assembly 42, the facing surfaces of the two limit guide assemblies 42 are slidably clamped with a cutter portion 43, a connecting member 44 is connected between the two cutter portions 43, the top of the connecting member 44 is rotatably clamped with a connecting shaft 45, the top of the connecting shaft 45 is fixedly connected with a threaded rod, and the upper end of the threaded rod is movably sleeved on the bottom of the movable end of the hydraulic cylinder 3; due to the setting of the limit guide assembly 42, the first slide groove 426, the second slide groove 427 and the guide block 425 are cooperated to ensure that the cutter portion 4 3 can slide along a predetermined path, and then after the left and right limit frames 421 press the stator, the two cutter heads 431 can cut the copper wire; and due to the left-right symmetry, it can be ensured that the copper wire end still maintains the original angle after being cut, avoiding the impact on the subsequent process; due to the setting of the connecting shaft 45, it can be convenient for the staff to adjust the initial distance between the cutter part 43 and the end of the hydraulic cylinder 3 with the cooperation of the threaded rod, so that the cutter part 43 always maintains the same distance with the top of the stator of different specifications, so that the hydraulic cylinder 3 always drives the cutter part 43 with the same telescopic length, avoiding the complicated regulation and detection of the hydraulic cylinder 3.
[0026] like Figure 3 As shown, the adjusting member 41 includes a mounting frame 411 fixedly connected to the support frame 2, and two front and rear pulleys 414 are installed inside the mounting frame 411, and a transmission belt 412 is movably connected between the two mounting frames 411, and the transmission belt 412 is transmission-sleeved on the pulley 414; due to the setting of the adjusting member 41, with the cooperation of the limiting guide assembly 42, it is convenient for the staff to adjust the height of the left and right limiting frames 421, so that enough first slide grooves 426 and second slide grooves 427 are reserved above the guide block 425 for the movement of the cutting part 43; and by adjusting the height of the bottom of the limiting frame 421, it can be ensured that when the hydraulic cylinder 3 is extended to the maximum in the working state, the bottom of the limiting frame 421 can press the stator with the same force.
[0027] like Figure 3 As shown, a knob 413 is installed in the middle of the mounting frame 411 , the lower end of the knob 413 is drivingly sleeved inside the driving belt 412 , and the outer surface of the upper end of the knob 413 extends to the outside of the mounting frame 411 .
[0028] like Figure 4As shown, the limiting guide assembly 42 includes a limiting frame 421 movably connected to the bottom of the mounting frame 411, a limiting cavity 422 is provided inside the limiting frame 421, a slider 423 is threadedly sleeved inside the limiting cavity 422, a connecting rod 424 is fixedly connected to the top of the slider 423, and the upper end of the connecting rod 424 passes through the limiting frame 421 and extends to the inside of the mounting frame 411 and is fixedly connected to the bottom of the knob 413;
[0029] Two front and rear long rods are movably sleeved inside the limiting frame 421 , and the upper ends of the long rods penetrate the limiting frame 421 and are fixedly connected to the bottom of the mounting frame 411 .
[0030] like Figure 3 and Figure 4 As shown, a guide block 425 is integrally formed at the lower ends of the facing surfaces of the two limit frames 421, and the upper ends of the guide blocks 425 are smoothly connected to the facing surfaces of the two limit frames 421; the facing surfaces of the two limit frames 421 are provided with a second slide groove 427, and the interior of the limit frame 421 is provided with a first slide groove 426 located between the limit cavity 422 and the second slide groove 427, one side of the second slide groove 427 is interconnected with the first slide groove 426, and the other side of the second slide groove 427 passes through the limit frame 421 and the guide block 425; due to the setting of the guide block 425, under the restriction of the first slide groove 426 and the second slide groove 427, it can be ensured that the two downwardly moving cutting knife parts 43 can move downward along the facing surfaces of the two limit frames 421 and the guide block 425 and approach each other, so that the tips at the bottom of the facing surfaces of the two guide blocks 425 can cut the copper wire.
[0031] like Figure 4 As shown, the cutting portion 43 includes a cutter head 431 slidably connected to the surface of the limiting frame 421, an anti-slip groove 432 is provided inside the cutter head 431, an anti-slip block 433 is movably sleeved inside the anti-slip groove 432, an anti-slip rod 434 is fixedly connected to the side of the outer surface of the anti-slip block 433 close to the limiting frame 421, the other end of the anti-slip rod 434 extends to the outside of the cutter head 431, and the outer end of the cutter head 431 is slidably clamped to the facing surfaces of the two limiting frames 421 and the guide block 425 through the first slide groove 426 and the second slide groove 427; a reset spring 435 is arranged between the anti-slip groove 432 and the anti-slip rod 434, and the two ends of the reset spring 435 are respectively connected to the inner wall of the anti-slip groove 432 and the anti-slip block 433.
[0032] like Figure 4 As shown, the connecting member 44 includes a linkage frame 441 which is slidably inserted into the two cutter heads 431, and a slot 442 is provided on the upper and lower sides of both ends of the linkage frame 441. A ball 443 is movably installed inside the slot 442, and the other side of the ball 443 is movably connected to the inside of the cutter head 431; the connecting shaft 45 is rotatably connected to the top of the linkage frame 441, and the connecting shaft 45 is located between the two cutting parts 43.
[0033] The working principle and use process of this utility model:
[0034] The stator of the conversion motor is placed on the operating table 1, and the equipment is turned on so that the lower end of the hydraulic cylinder 3 pushes the cutter assembly 4 to move downward slowly, and the cutter part 43, the limit guide assembly 42 and the adjusting member 41 can be pushed downward slowly as a whole through the connecting shaft 45 and the linkage frame 441. When the bottom of the limit frame 421 contacts the top of the stator, the continuous operation of the hydraulic cylinder 3 can push the connecting shaft 45 to continue to move downward. At this time, the cutter part 43 can be driven to move downward between the two facing surfaces of the limit guide assemblies 42 through the connecting member 44, and the two cutter heads 431 are gradually and slowly approached under the cooperation of the first slide groove 426, the second slide groove 427 and the guide block 425. When the tips of the bottom of the facing surfaces of the two cutter heads 431 touch each other, the copper wire can be cut.
[0035] First, rotating the connecting shaft 45 can make the threaded rod at its upper end move up and down inside the lower end of the hydraulic cylinder 3, thereby changing the initial distance between the cutting knife part 43 and the hydraulic cylinder 3, so that its bottom can keep the same distance with the top of the stator of different specifications; then turning any one of the left and right transmission belts 412 can drive the two pulleys 414 to rotate with the cooperation of the transmission belt 412, thereby rotating the two sliders 423, and with the cooperation of the front and rear limit rods, the limit frame 421 can be moved up and down relative to the mounting frame 411, ensuring that enough space is reserved above the guide block 425 for the movement of the cutter head 431; and it can ensure that the bottom of the limit frame 421 can keep the same distance with the top of the stator of different specifications, so that the hydraulic cylinder 3 can always maintain a fixed telescopic length when processing the stator copper wires of different specifications, thereby ensuring that the contact force between the limit frame 421 and the top of the stator is the same and controllable.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flat wire motor stator copper wire cutting mechanism, comprising an operating table (1), characterized in that: A support frame (2) is installed on the top of the operating table (1), a hydraulic cylinder (3) is installed on the upper end of the support frame (2), and a cutter assembly (4) is connected to the bottom of the movable end of the hydraulic cylinder (3); The cutter assembly (4) comprises two left and right adjusting members (41) fixedly connected to the support frame (2); the bottom of the adjusting member (41) is movably connected to a limit guide assembly (42); the facing surfaces of the two limit guide assemblies (42) are both slidably engaged with a cutter portion (43); a connecting member (44) is connected between the two cutter portions (43); the top of the connecting member (44) is rotatably engaged with a connecting shaft (45); the top of the connecting shaft (45) is fixedly connected to a threaded rod; the upper end of the threaded rod is movably sleeved on the bottom of the movable end of the hydraulic cylinder (3).
2. The flat wire motor stator copper wire cutting mechanism according to claim 1, characterized in that: The adjusting member (41) comprises a mounting frame (411) fixedly connected to the supporting frame (2); two front and rear pulleys (414) are installed inside the mounting frame (411); a transmission belt (412) is movably connected between the two mounting frames (411); and the transmission belt (412) is transmission-sleeved on the pulley (414).
3. The flat wire motor stator copper wire cutting mechanism according to claim 2, characterized in that: A knob (413) is installed in the middle of the mounting frame (411), the lower end of the knob (413) is transmission-sleeved inside the transmission belt (412), and the outer surface of the upper end of the knob (413) extends to the outside of the mounting frame (411).
4. The flat wire motor stator copper wire cutting mechanism according to claim 2, characterized in that: The limiting guide assembly (42) comprises a limiting frame (421) movably connected to the bottom of the mounting frame (411); a limiting cavity (422) is provided inside the limiting frame (421); a slider (423) is threadedly sleeved inside the limiting cavity (422); a connecting rod (424) is fixedly connected to the top of the slider (423); the upper end of the connecting rod (424) passes through the limiting frame (421) and extends to the inside of the mounting frame (411) and is fixedly connected to the bottom of the knob (413); Two front and rear long rods are movably sleeved inside the limiting frame (421), and the upper ends of the long rods penetrate the limiting frame (421) and are fixedly connected to the bottom of the mounting frame (411).
5. The flat wire motor stator copper wire cutting mechanism according to claim 4, characterized in that: A guide block (425) is integrally formed at the lower ends of the facing surfaces of the two limit frames (421), and the upper ends of the guide blocks (425) are smoothly connected to the facing surfaces of the two limit frames (421); the facing surfaces of the two limit frames (421) are each provided with a second slide groove (427), and the interior of the limit frame (421) is provided with a first slide groove (426) located between the limit cavity (422) and the second slide groove (427), one side of the second slide groove (427) is communicated with the first slide groove (426), and the other side of the second slide groove (427) passes through the limit frame (421) and the guide block (425).
6. A flat wire motor stator copper wire cutting mechanism according to claim 5, characterized in that: The cutting blade portion (43) comprises a cutting head (431) slidably connected to the surface of the limiting frame (421); an anti-slip groove (432) is provided inside the cutting head (431); an anti-slip block (433) is movably sleeved inside the anti-slip groove (432); an anti-slip rod (434) is fixedly connected to the outer surface of the anti-slip block (433) on one side close to the limiting frame (421); the other end of the anti-slip rod (434) extends to the cutting head (431), the outer end of the cutter head (431) is slidably engaged with the opposing surfaces of the two limit frames (421) and the guide block (425) through the first slide groove (426) and the second slide groove (427); a return spring (435) is arranged between the anti-slip groove (432) and the anti-slip rod (434), and the two ends of the return spring (435) are respectively connected to the inner wall of the anti-slip groove (432) and the anti-slip block (433).
7. The flat wire motor stator copper wire cutting mechanism according to claim 6, characterized in that: The connecting member (44) comprises a linkage frame (441) slidably inserted into the two cutter heads (431); the upper and lower sides of both ends of the linkage frame (441) are provided with a clamping groove (442); a ball (443) is movably installed inside the clamping groove (442); the other side of the ball (443) is movably clamped inside the cutter head (431); the connecting shaft (45) is rotatably clamped on the top of the linkage frame (441); the connecting shaft (45) is located between the two cutting parts (43).