Frame of photovoltaic module and photovoltaic module
By designing the photovoltaic module frame with an occlusion groove and an occlusion part, the problem of insufficient occlusion strength at the edge-retraction position in the prior art is solved, and a more stable and powerful frame connection structure is achieved.
Patent Information
- Application Number
- CN202420818756.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The frames of existing photovoltaic modules are cold-bending and molded by sheets, resulting in insufficient occlusion strength at the edge-retraction position, which is easy to loosen under external impact, reducing the strength of the frame.
A frame of a photovoltaic module is designed, including an outer frame, a first inner frame and a second inner frame. The other end of the first inner frame forms an occlusion groove, and the other end of the second inner frame is provided with an occlusion portion, and the occlusion portion extends into the occlusion groove. The internal and compaction fit is formed by riveting to form a stable occlusal structure.
Through this design, the connection between the occlusion part and the occlusion groove is more stable and firm, increasing the strength at the connection, avoiding loosening of the edge-retraction position, and improving the overall strength of the border.
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Figure CN222464532U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaics, in particular to a frame of a photovoltaic assembly and a photovoltaic assembly. Background Art
[0002] The frames of photovoltaic modules in the prior art are generally formed by cold bending of sheets. The edge of the frame formed by cold bending of sheets has the problem of insufficient bite strength, and the edge of the frame formed by cold bending of sheets is easily loosened under external force impact, which reduces the strength of the frame. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of the utility model is to provide a frame of a photovoltaic module, which can protect the bite portion, make the bite portion and the bite groove more stable and firm, and increase the strength of the connection between the bite portion and the bite groove.
[0004] The utility model further provides a photovoltaic component.
[0005] According to the first aspect of the utility model, the frame of the photovoltaic component includes: an outer frame; a first inner frame, the first inner frame is arranged on the inner side of the outer frame and is integrally formed with the outer frame, one end of the first inner frame is connected to one end of the outer frame and is bent relative to the outer frame, the first inner frame is formed with a mounting groove, the mounting groove is used to install the photovoltaic panel, and the other end of the first inner frame is formed with a bite groove; a second inner frame, the second inner frame is arranged on the inner side of the outer frame and is integrally formed with the outer frame, one end of the second inner frame is connected to the other end of the outer frame and is bent relative to the outer frame, and the other end of the second inner frame is provided with a bite portion, and the bite portion is arranged in the bite groove.
[0006] Therefore, the frame of the photovoltaic module can protect the bite portion, and can also make the connection and cooperation between the bite portion and the bite groove more stable and firm, and can also increase the strength of the connection between the bite portion and the bite groove.
[0007] According to some embodiments of the utility model, the first inner frame includes: a mounting portion, one end of which is connected to one end of the outer frame and is bent relative to the outer frame, the mounting portion forming the mounting groove; and a bending portion, the bending portion is connected to the other end of the mounting portion, the bending portion and the mounting portion together form the engaging groove.
[0008] According to some embodiments of the utility model, the mounting portion includes: a first top plate, the first top plate is connected to one end of the outer frame and is bent relative to the outer frame; a first side plate, one end of the first side plate is connected to the other end of the first top plate and is bent relative to the first top plate, the first top plate and the first side plate are attached to the outer frame; a first bottom plate, the first bottom plate is connected to the other end of the first side plate and is bent relative to the first side plate, the first top plate, the first side plate and the first bottom plate together form the mounting groove, and the bent portion is connected to the other end of the first bottom plate.
[0009] According to some embodiments of the utility model, the second inner frame includes: a second bottom plate, one end of the second bottom plate is connected to the other end of the outer frame and is bent relative to the outer frame; a second side plate, one end of the second side plate is connected to the other end of the second bottom plate and is bent relative to the second bottom plate, the bite portion is connected to the other end of the second side plate, and the angle between the bite portion and the second side plate is an acute angle or a right angle.
[0010] According to some embodiments of the utility model, the outer frame includes: a second top plate, one end of the second top plate is connected to one end of the first top plate, and the first top plate is attached to the inner side of the second top plate; a third side plate, one end of the third side plate is connected to the other end of the second top plate and is bent relative to the second top plate, and the first side plate is attached to the inner side of the third side plate; a third bottom plate, one end of the third bottom plate is connected to the other end of the third side plate and is bent relative to the third side plate, and the second bottom plate is attached to the inner side of the third bottom plate.
[0011] According to some embodiments of the utility model, the first top plate includes a first horizontal plate and a first inclined plate, the first inclined plate is connected to the first horizontal plate and is inclined relative to the first horizontal plate; the second top plate includes a second horizontal plate and a second inclined plate, the second inclined plate is connected to the second horizontal plate and is inclined relative to the second horizontal plate, the first inclined plate is connected to the second inclined plate, the first horizontal plate is attached to the inner side of the second horizontal plate, and the first inclined plate is attached to the inner side of the second inclined plate.
[0012] According to some embodiments of the present invention, the inclination angle of the first inclined plate relative to the first horizontal plate is α, and α satisfies the relationship: α≤15°.
[0013] According to some embodiments of the present invention, the bending portion, the biting portion and a portion of the first bottom plate corresponding to the bending portion are surface-to-surface fitted together to form a three-layer biting structure parallel to each other.
[0014] According to some embodiments of the present invention, a cavity is formed between the outer frame, the first inner frame and the second outer frame, and the cavity is used to install an angle piece.
[0015] A photovoltaic assembly according to an embodiment of the second aspect of the utility model includes: the frame of the photovoltaic assembly mentioned above.
[0016] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0018] Figure 1 It is a schematic diagram of a structure in which the bite portion, the first bottom plate and the bending portion are parallel to each other in the frame according to an embodiment of the utility model;
[0019] Figure 2 It is a schematic diagram of a structure in which the first inclined plate and the first horizontal plate have an inclined angle according to an embodiment of the utility model;
[0020] Figure 3 It is a schematic structural diagram of a frame according to another embodiment of the present utility model in which the bite portion, the first bottom plate and the bending portion are inclined to each other;
[0021] Figure 4 It is a structural schematic diagram of a frame according to another embodiment of the utility model.
[0022] Reference numerals:
[0023] 100. Border;
[0024] 10. outer frame; 11. second top plate; 12. third side plate; 13. third bottom plate; 14. second horizontal plate; 15. second inclined plate;
[0025] 20, first inner frame; 21, mounting groove; 22, mounting portion; 221, first top plate; 222, first side plate; 223, first bottom plate; 224, first horizontal plate; 225, first inclined plate; 226, bite groove;
[0026] 23. Bending portion;
[0027] 30. second inner frame; 31. engaging portion; 32. second bottom plate; 33. second side plate;
[0028] 40. Cavity. DETAILED DESCRIPTION
[0029] Embodiments of the present invention are described in detail below, and the embodiments described with reference to the accompanying drawings are exemplary.
[0030] Reference below Figure 1-Figure 4 A frame 100 of a photovoltaic module according to an embodiment of the present invention is described.
[0031] like Figure 1 and Figure 2 As shown, the frame 100 of the photovoltaic component according to the first embodiment of the utility model includes: an outer frame 10, a first inner frame 20 and a second inner frame 30, the first inner frame 20 is arranged on the inner side of the outer frame 10, and the first inner frame 20 and the outer frame 10 are integrally formed, one end of the first inner frame 20 is connected to one end of the outer frame 10, and the first inner frame 20 is bent relative to the outer frame 10, the first inner frame 20 is formed with a mounting groove 21, the mounting groove 21 is used to install the photovoltaic panel, the other end of the first inner frame 20 is formed with a bite groove 226, the second inner frame 30 is arranged on the inner side of the outer frame 10, and the second inner frame 30 and the outer frame 10 are integrally formed, one end of the second inner frame 30 is connected to the other end of the outer frame 10, and is bent relative to the outer frame 10, the other end of the second inner frame 30 is provided with a bite portion 31, and the bite portion 31 is arranged in the bite groove 226.
[0032] Specifically, the frame of a traditional photovoltaic module is formed by cold bending of the sheet. This has the problem of insufficient bite strength at the edge where the sheet is cold bent, and the edge where the sheet is cold bent is generally set close to the outside. This makes it easy to loosen under external force impact, reducing the strength of the frame.
[0033] Therefore, the frame 100 of the photovoltaic module is mainly composed of an outer frame 10, a first inner frame 20 and a second inner frame 30. The first inner frame 20 is folded and arranged on the inner side of the outer frame 10, so as to increase the strength of the outer frame 10 and the strength and rigidity of the mounting groove 21. In addition, the first inner frame 20 is integrally formed with the outer frame 10, so as to facilitate the bending of the first inner frame 20 relative to the outer frame 10, and the second inner frame 20 is integrally formed with the outer frame 10, so as to facilitate the bending of the second inner frame 20 relative to the outer frame 10, and can also be quickly integrally formed. A bite groove 226 is formed at the other end of the first inner frame 20, which can facilitate the bite portion 31 set at the other end of the second inner frame 30 to extend into the bite groove 226, and then be pressed and fitted through riveting. In this way, the bite groove 226 can wrap the bite portion 31, which can not only protect the bite portion 31, but also make the connection between the bite portion 31 and the bite groove 226 more stable and firm, and can also increase the strength of the connection between the bite portion 31 and the bite groove 226.
[0034] Furthermore, the bite portion 31 and the bite groove 226 are both arranged at the bottom position of the first inner frame 20. In this way, not only can interference be avoided, but also the bite portion 31 and the bite groove 226 can be protected, thereby ensuring the strength and rigidity of the connection between the bite portion 31 and the bite groove 226.
[0035] Therefore, the frame 100 of the photovoltaic module can protect the bite portion 31, make the connection between the bite portion 31 and the bite groove 226 more stable and firm, and increase the strength of the connection between the bite portion 31 and the bite groove 226.
[0036] According to some embodiments of the present invention, Figure 1 As shown, the first inner frame 20 includes: a mounting portion 22 and a bending portion 23, one end of the mounting portion 22 is connected to one end of the outer frame 10, and the mounting portion 22 is bent relative to the outer frame 10, the mounting portion 22 forms a mounting groove 21, the bending portion 23 is connected to the other end of the mounting portion 22, and the bending portion 23 and the mounting portion 22 together form a bite groove 226.
[0037] The first inner frame 20 is mainly composed of a mounting portion 22 and a bending portion 23. The mounting portion 22 is bent relative to the outer frame 10, so that the mounting portion 22 and the outer frame 10 are connected to form a double-layer structure. The mounting portion 22 and the outer frame 10 are pressed together to increase the strength of the first inner frame 20. The installation groove 21 is provided to facilitate the installation of the photovoltaic panel. In addition, the bending portion 23 is bent relative to the mounting portion 22 to form a bite groove 226, so that the bite portion 31 can be inserted easily.
[0038] According to some embodiments of the present invention, Figure 3 As shown, the mounting portion 22 includes: a first top plate 221, a first side plate 222 and a first bottom plate 223, the first top plate 221 is connected to one end of the outer frame 10, and the first top plate 221 is bent relative to the outer frame 10, one end of the first side plate 222 is connected to the other end of the first top plate 221, and the first side plate 222 is bent relative to the first top plate 221, the first top plate 221 and the first side plate 222 are attached to the outer frame 10, the first bottom plate 223 is connected to the other end of the first side plate 222, and the first bottom plate 223 is bent relative to the first side plate 222, the first top plate 221, the first side plate 222 and the first bottom plate 223 jointly form a mounting groove 21, and the bending portion 23 is connected to the other end of the first bottom plate 223.
[0039] Among them, the mounting portion 22 is mainly composed of a first top plate 221, a first side plate 222 and a first bottom plate 223. The mounting portion 22 is U-shaped. The first top plate 221 is connected to one end of the outer frame 10, and the first top plate 221 is bent relative to the outer frame 10. In this way, the first top plate 221 and the top of the outer frame 10 form a double-layer structure, thereby increasing the strength of the first top plate 221 and the top of the outer frame 10.
[0040] Furthermore, the first top plate 221 and the first side plate 222 are attached to the outer frame 10 , and the first side plate 222 and the outer frame 10 may also form a double-layer structure, thereby increasing the strength of the connection between the first side plate 222 and the outer frame 10 .
[0041] According to some embodiments of the present invention, Figure 1 As shown, the second inner frame 30 includes: a second bottom plate 32 and a second side plate 33, one end of the second bottom plate 32 is connected to the other end of the outer frame 10, and the second bottom plate 32 is bent relative to the outer frame 10, one end of the second side plate 33 is connected to the other end of the second bottom plate 32, and the second side plate 33 is bent relative to the second bottom plate 32, the bite portion 31 is connected to the other end of the second side plate 33, and the angle between the bite portion 31 and the second side plate 33 is an acute angle or a right angle.
[0042] Among them, the second bottom plate 32 can not only support the outer frame 10, but also support the second side plate 33. The bite portion 31 is connected to the other end of the second side plate 33. In this way, the distance between the bite portion 31 and the bite groove 226 can be shortened, thereby facilitating the connection and cooperation between the bite portion 31 and the bite groove 226.
[0043] Furthermore, the angle between the bite portion 31 and the second side plate 33 is an acute angle or a right angle. When the angle between the bite portion 31 and the second side plate 33 is a right angle, the bite portion 31, the first bottom plate 223 and a part of the bending portion 23 are arranged in parallel, so that the connection between the bite portion 31, the first bottom plate 223 and a part of the bending portion 23 can be smoother, and the contact area between the bite portion 31, the first bottom plate 223 and the bending portion 23 can be increased, so that the connection can be more stable and firm.
[0044] When the angle between the bite portion 31 and the second side plate 33 is an acute angle, the bite portion 31, the first bottom plate 223 and a part of the bending portion 23 are tilted, thereby preventing the connection between the bite portion 31, the first bottom plate 223 and a part of the bending portion 23 from loosening, thereby having a locking effect.
[0045] According to the specific embodiment of the utility model, Figure 2 and Figure 3As shown, the outer frame 10 includes: a second top plate 11, a third side plate 12 and a third bottom plate 13, one end of the second top plate 11 is connected to one end of the first top plate 221, the first top plate 221 is attached to the inner side of the second top plate 11, one end of the third side plate 12 is connected to the other end of the second top plate 11, and the third side plate 12 is bent relative to the second top plate 11, the first side plate 222 is attached to the inner side of the third side plate 12, one end of the third bottom plate 13 is connected to the other end of the third side plate 12, and the third bottom plate 13 is bent relative to the third side plate 12, and the second bottom plate 32 is attached to the inner side of the third bottom plate 13.
[0046] Specifically, the first top plate 221 is attached to the inner side of the second top plate 11, so that the first top plate 221 and the second top plate 11 form a double-layer structure, thereby increasing the strength of the top of the frame 100. Similarly, the first side plate 222 is attached to the inner side of the third side plate 12, and the second bottom plate 32 is attached to the inner side of the third bottom plate 13, thereby further increasing the strength of the frame 100.
[0047] According to a specific embodiment of the utility model, the first top plate 221 includes a first horizontal plate 224 and a first inclined plate 225, the first inclined plate 225 is connected to the first horizontal plate 224, and the first inclined plate 225 is inclined relative to the first horizontal plate 224, the second top plate 11 includes a second horizontal plate 14 and a second inclined plate 15, the second inclined plate 15 is connected to the second horizontal plate 14, and the second inclined plate 15 is inclined relative to the second horizontal plate 14, the first inclined plate 225 and the second inclined plate 15 are connected, the first horizontal plate 224 is attached to the inner side of the second horizontal plate 14, and the first inclined plate 225 is attached to the inner side of the second inclined plate 15.
[0048] Specifically, the first top plate 221 is mainly composed of a first horizontal plate 224 and a first inclined plate 225. When the photovoltaic panel is fixed in the mounting groove 21 by silicone, the first inclined plate 225 is tilted inwardly relative to the first horizontal plate 224, thereby preventing silicone from overflowing.
[0049] According to the specific embodiment of the utility model, Figure 3 As shown, the inclination angle of the first inclined plate 225 relative to the first horizontal plate 224 is α, and α satisfies the relationship: α≤15°.
[0050] Specifically, the inclination angle of the first inclined plate 225 relative to the first horizontal plate 224 does not exceed 15°, so the inclination angle of the first inclined plate 225 relative to the first horizontal plate 224 can be set to 10°, 12° and 14°, which can prevent excess silicone from overflowing, reduce the cleaning of the front of the photovoltaic module, and reduce labor costs.
[0051] According to the specific embodiment of the utility model, Figure 1 and Figure 3 As shown, the bending portion 23, the bite portion 31 and the portion of the first bottom plate 223 corresponding to the bending portion 23 are in surface contact with each other, thereby forming a three-layer bite structure parallel to each other.
[0052] Specifically, the bite portion 31, the first bottom plate 223 and the corresponding parts of the bending portion 23 are arranged parallel to each other, and the bite portion 31, the first bottom plate 223 and the corresponding parts of the bending portion 23 are stacked to form a three-layer structure parallel to each other. This can make the connection between the bite portion 31, the first bottom plate 223 and the bending portion 23 smoother, and can also increase the contact area between the bite portion 31, the first bottom plate 223 and the bending portion 23, so that the connection can be more stable and firm.
[0053] Furthermore, the corresponding parts of the bite portion 31, the first bottom plate 223 and the bending portion 23 can also be stacked to form at least a three-layer structure, thereby further improving the strength of the frame.
[0054] According to some embodiments of the present invention, a cavity 40 is formed between the outer frame 10, the first inner frame 20 and the second outer frame 10, and the cavity 40 is used to install the corner piece.
[0055] A closed cavity 40 is formed between the outer frame 10, the first inner frame 20 and the second outer frame 10, and the corner piece can extend into the cavity 40, so as to facilitate the fixed installation of the photovoltaic module as a whole.
[0056] The photovoltaic assembly according to the second embodiment of the present invention includes: the frame 100 of the photovoltaic assembly of the above embodiment.
[0057] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0058] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example.
[0059] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A frame of a photovoltaic module, characterized in that: include: Frame; a first inner frame, the first inner frame being arranged inside the outer frame and being formed integrally with the outer frame, one end of the first inner frame being connected to one end of the outer frame and being bent relative to the outer frame, the first inner frame being formed with a mounting groove, the mounting groove being used for mounting a photovoltaic panel, and the other end of the first inner frame being formed with a bite groove; The second inner frame is arranged on the inner side of the outer frame and is integrally formed with the outer frame. One end of the second inner frame is connected to the other end of the outer frame and is bent relative to the outer frame. The other end of the second inner frame is provided with a bite portion, and the bite portion is arranged in the bite groove.
2. The frame of the photovoltaic module according to claim 1, characterized in that: The first inner frame includes: A mounting portion, one end of which is connected to one end of the outer frame and is bent relative to the outer frame, and the mounting portion forms the mounting groove; A bending portion, wherein the bending portion is connected to the other end of the mounting portion, and the bending portion and the mounting portion together form the engagement groove.
3. The frame of the photovoltaic module according to claim 2, characterized in that: The installation part comprises: A first top plate, the first top plate is connected to one end of the outer frame and is bent relative to the outer frame; A first side plate, one end of which is connected to the other end of the first top plate and is bent relative to the first top plate, and the first top plate and the first side plate are attached to the outer frame; The first bottom plate is connected to the other end of the first side plate and is bent relative to the first side plate. The first top plate, the first side plate and the first bottom plate together form the installation groove. The bent portion is connected to the other end of the first bottom plate.
4. The frame of the photovoltaic module according to claim 3, characterized in that: The second inner frame includes: A second bottom plate, one end of which is connected to the other end of the outer frame and is bent relative to the outer frame; A second side plate, one end of the second side plate is connected to the other end of the second bottom plate and is bent relative to the second bottom plate, the bite portion is connected to the other end of the second side plate, and the angle between the bite portion and the second side plate is an acute angle or a right angle.
5. The frame of the photovoltaic module according to claim 4, characterized in that: The outer frame comprises: a second top plate, one end of the second top plate being connected to one end of the first top plate, and the first top plate being attached to the inner side of the second top plate; a third side plate, one end of which is connected to the other end of the second top plate and is bent relative to the second top plate, and the first side plate is attached to the inner side of the third side plate; A third bottom plate, one end of which is connected to the other end of the third side plate and is bent relative to the third side plate, and the second bottom plate is attached to the inner side of the third bottom plate.
6. The frame of the photovoltaic module according to claim 5, characterized in that: The first top plate includes a first horizontal plate and a first inclined plate, wherein the first inclined plate is connected to the first horizontal plate and is inclined relative to the first horizontal plate; The second top plate includes a second horizontal plate and a second inclined plate, the second inclined plate is connected to the second horizontal plate and is inclined relative to the second horizontal plate, the first inclined plate is connected to the second inclined plate, the first horizontal plate is attached to the inner side of the second horizontal plate, and the first inclined plate is attached to the inner side of the second inclined plate.
7. The frame of the photovoltaic module according to claim 6, characterized in that: The inclination angle of the first inclined plate relative to the first horizontal plate is α, and α satisfies the relationship: α≤15°.
8. The frame of the photovoltaic module according to claim 3, characterized in that: The bending portion, the biting portion and a portion of the first bottom plate corresponding to the bending portion are in surface contact with each other to form a three-layer biting structure parallel to each other.
9. The frame of the photovoltaic module according to claim 1, characterized in that: A cavity is formed between the outer frame, the first inner frame and the second inner frame, and the cavity is used for installing an angle piece.
10. A photovoltaic module, characterized in that: include: The frame of the photovoltaic module according to any one of claims 1 to 9.