LED (light-emitting diode) curing edge sealing strip
By using LED curing technology in the edge seal strip and using a cold light source LED curing lamp for curing, the deformation problem of edge seal strip caused by heat generated by UV mercury lamp tubes is solved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421190371.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-28
AI Technical Summary
Existing UV mercury lamps generate a lot of heat during the curing process, causing the edge sealing strip to easily deform and affect product quality.
The LED curing edge sealing strips are used, including the substrate layer, the aqueous ink layer and the LED curing coating layer, and the cold light source LED curing lamp is used to cure to avoid heat radiation.
Effectively reduce or avoid thermal deformation caused by high temperature during the curing process of edge sealing strips, improve production quality, and shorten the curing interval time and improve production efficiency due to the high luminous intensity and no preheating of the LED curing lamp.
Smart Images

Figure CN222466436U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of edge banding strips, in particular to an LED curing edge banding strip. Background Art
[0002] Edge banding is a material used to protect, decorate and beautify the cross section of furniture boards. It can make a piece of furniture appear with clear wood grain and colorful overall effect. Edge banding generally includes a substrate layer, an ink layer and a protective layer. The ink layer is printed on the surface of the substrate layer, and the protective layer covers the ink layer and the substrate layer to protect the ink layer and the substrate layer, thereby extending the service life of the edge banding.
[0003] The protective layer is cured by the UV light source in the curing equipment. The photoinitiator in the ink absorbs the ultraviolet light energy, generates free radicals, and initiates the monomer and oligomer reaction and solidifies to form a surface protective layer. At present, the curing equipment uses UV mercury lamps, that is, ultraviolet curing mercury lamps. During the curing process, the ultraviolet curing mercury lamps will generate a lot of heat, which will make the edge banding easily deformed and affect the product quality. Utility Model Content
[0004] Based on this, it is necessary to provide an LED curing edge banding strip to address the problem that the existing UV mercury lamp tube will generate a lot of heat during the UV curing process, which will make the edge banding strip easily deformed and affect the product quality.
[0005] An LED curing edge banding strip comprises a substrate layer, a water-based ink layer and an LED curing coating layer, wherein the water-based ink layer is covered on the surface of the substrate layer, and the LED curing coating layer covers the surfaces of the water-based ink layer and the substrate layer.
[0006] The above-mentioned LED cured edge banding, since the LED curing lamp is a cold light source and has no heat radiation, the surface temperature of the decorative material product irradiated by the light source is low, which can effectively reduce or avoid thermal deformation caused by high temperature during the curing process of the edge banding, thereby effectively improving the production quality of the LED cured edge banding; at the same time, since the luminous intensity of the LED curing lamp is stronger than that of the UV mercury lamp, the curing effect of the LED cured coating layer is better, thereby improving the production quality; the LED curing lamp does not need to be preheated during use, which can save the preheating time and effectively shorten the curing interval time, thereby effectively improving the production efficiency of the LED cured edge banding.
[0007] In one embodiment, the substrate layer is a PVC resin layer or an ABS resin layer.
[0008] In one embodiment, the thickness of the substrate layer is 0.4-3.0 mm.
[0009] In one embodiment, the coating amount of the aqueous ink layer is 15 g / m 2 .
[0010] In one embodiment, the coating amount of the LED curing coating layer is 20g / m 2 . BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the layered structure of an LED-cured edge banding strip in one embodiment of the present invention.
[0012] The meanings of the numbers in the accompanying drawings are:
[0013] 100-LED cured edge banding;
[0014] 10-substrate layer, 20-water-based ink layer, 30-LED curing coating layer. DETAILED DESCRIPTION
[0015] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0016] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0017] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0018] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0019] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0020] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0021] See also Figure 1 , is an LED-cured edge banding strip 100 according to an embodiment of the present invention, comprising a substrate layer 10, a water-based ink layer 20 and an LED-cured coating layer 30, wherein the water-based ink layer 20 is covered on the surface of the substrate layer 10, and the LED-cured coating layer 30 covers the surfaces of the water-based ink layer 20 and the substrate layer 10.
[0022] See also Figure 1 The substrate layer 10 is a PVC resin layer or an ABS resin layer. The thickness of the substrate layer 10 is 0.4 to 3.0 mm, which makes the LED curing edge banding strip 100 have antibacterial and moisture-proof properties. The coating amount of the water-based ink layer 20 is 15 g / m 2The LED curing coating layer 30 is LED varnish purchased from the market, and LED light is applied to the surface of the substrate layer 10 and the water-based ink layer 20, and the LED varnish is polymerized or cross-linked by the ultraviolet light emitted by the LED curing lamp to promote the curing of the LED varnish. The coating amount of the LED curing coating layer 30 is 20g / m 2 .
[0023] The LED-cured edge banding strip 100 described in this embodiment is prepared by the following method, including the following steps:
[0024] 1) Extruding PVC resin or ASB resin by an extruder to form a substrate layer 10;
[0025] 2) printing a water-based ink layer 20 on the surface of the substrate layer 10, and placing the substrate layer 10 in a dryer for hot air drying to solidify the water-based ink layer 20;
[0026] 3) Roll-coat LED varnish on the surface of the water-based ink layer 20, and then use the ultraviolet light emitted by the LED curing machine to polymerize or cross-link the LED varnish itself, so as to promote the LED varnish to cure to form an LED-cured coating layer 30, and thus obtain the LED-cured edge banding strip 100.
[0027] The working principle of the LED-cured edge banding 100 described in this embodiment is as follows: Since the LED curing lamp is a cold light source and has no heat radiation, the surface temperature of the decorative material product irradiated by the light source is low, which can effectively avoid thermal deformation caused by high temperature during the curing process of the edge banding, thereby effectively improving the production quality of the LED-cured edge banding 100; at the same time, since the luminous intensity of the LED curing lamp is stronger than that of the UV mercury lamp, the curing effect of the LED-cured coating layer 30 is better, thereby improving the production quality; the LED curing lamp does not need to be preheated during use, which can save the preheating time and effectively shorten the curing interval time, thereby effectively improving the production efficiency of the LED-cured edge banding 100.
[0028] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0029] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. An LED-cured edge banding strip, characterized in that: The invention comprises a substrate layer, a water-based ink layer and an LED curing coating layer. The water-based ink layer is covered on the surface of the substrate layer, and the LED curing coating layer covers the surfaces of the water-based ink layer and the substrate layer.
2. The LED curing edge banding according to claim 1, characterized in that: The substrate layer is a PVC resin layer or an ABS resin layer.
3. The LED curing edge banding according to claim 1, characterized in that: The thickness of the substrate layer is 0.4 to 3.0 mm.
4. The LED curing edge banding according to claim 1, characterized in that: The coating amount of the aqueous ink layer is 15 g / m 2 .
5. The LED curing edge banding according to claim 1, characterized in that: The coating amount of the LED curing coating layer is 20g / m 2 .