Glass cleaning device
By designing a glass cleaning device including scraper and press roller, the scratches, damage and degradation of cleaning quality caused by cork pads or paper scrubs during the glass production process is solved, and the effect of automatic removal and improvement of cleaning quality is achieved.
Patent Information
- Application Number
- CN202421227946.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During the glass production process, cork pads or paper peels attached to the glass surface are prone to scratches and damage during the transmission process, and manual removal of these materials is labor-intensive, which affects the production continuity. At the same time, these materials will lead to pipelines after entering the cleaning machine. Blockage, reduce cleaning quality.
A glass cleaning device is designed, including a scraper assembly and a down pressure assembly. The scraper assembly is composed of a scraper, which extends vertically along the direction of the glass conveying to scrape the support pad under the glass; the down pressure assembly includes a pressing roller and a drive The component is used to press down the upper surface of the glass to ensure that the scraper can smoothly scrape the support pad.
Through the automated scraping process, the need to manually remove cork pads or paper wraps is reduced, labor intensity is reduced, production continuity is improved, and foreign matter on the glass surface is removed online before cleaning, extending the maintenance and maintenance cycle of the cleaning machine. Improved cleaning quality.
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Figure CN222469921U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of glass production, and in particular relates to a glass cleaning device. Background Art
[0002] The processing of engineering glass involves the transportation between various processes such as cutting, edging, tempering, coating, hot dipping, tempering, hollowing, and interlayering. In order to avoid scratches and breakage of the glass during transportation, cork pads or cardboard are pasted between the lower glass of each process, and the cork pads or cardboard need to be manually removed at the upper position of the next process. However, manual removal of cork pads or cardboard on the glass surface is labor-intensive and affects the production continuity of the entire line. If the cork pads or cardboard are not removed, the cork pads or cardboard enter the circulation system of the cleaning machine, causing pipe blockage, reducing the cleaning quality of the cleaning machine, and failing to meet the production process requirements. Therefore, the cleaning machine needs to be cleaned and maintained frequently.
[0003] In order to avoid scratches on float glass and coated glass, sandblasting isolation powder is applied on the glass surface. Once this substance enters the circulation system of the cleaning machine, it is very easy to cause blockage of the cleaning machine's pipes and form silt-like greasy substances around the cleaning machine's water tank, causing quality defects such as roller marks on the glass surface after the cleaning machine, thereby reducing the cleaning quality. Utility Model Content
[0004] The utility model aims to provide a glass cleaning device.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A glass cleaning device comprises a bracket, a scraping assembly, and a pressing assembly. The scraping assembly is connected to the bracket, the scraping assembly comprises a scraper, the scraper extends in a direction perpendicular to the glass conveying direction, the scraper is located under the glass to be cleaned, and the scraper is used to scrape a support pad located under the glass; the pressing assembly is connected to the bracket, the pressing assembly comprises a pressure roller and a driving member, the pressure roller extends in a direction perpendicular to the glass conveying direction, the pressure roller is used to press down the upper surface of the glass, and the driving member is connected to the pressure roller to drive the pressure roller to move in a vertical direction.
[0007] In some embodiments, the upper end of the scraper has an inclined surface, and the inclined surface extends upward from the lower end to the upper end of the scraper in a direction opposite to the glass conveying direction.
[0008] In some embodiments, the scraper includes a first section and a second section connected to each other, the first section is located above the second section, the first section has a first inclined surface and a second inclined surface, the upper edge of the first inclined surface and the upper edge of the second inclined surface are connected, the lower edge of the first inclined surface, the lower edge of the second inclined surface and the second section are connected, and an acute angle is formed between the first inclined surface and the second inclined surface; the second section is in the shape of a rectangular parallelepiped.
[0009] In some embodiments, the pressing assembly further comprises a first connecting block, the first connecting block is provided with a through hole for one end of the pressing roller to pass through, and the first connecting block is connected to the driving member.
[0010] In some embodiments, the pressing assembly further includes a bearing, the bearing is disposed outside the pressing roller, and the bearing is located inside the first connecting block.
[0011] In some embodiments, the device further comprises a blowing assembly, wherein the blowing assembly and the scraping assembly are sequentially arranged along the glass conveying direction, the blowing assembly is connected to the bracket, and the blowing assembly is used to provide an airflow blowing toward the glass.
[0012] In some embodiments, the blowing assembly includes a wind knife, a connecting pipe, and a fan. The wind knife extends in a direction perpendicular to the glass conveying direction, the connecting pipe is connected to the wind knife, and the fan is connected to the connecting pipe.
[0013] In some embodiments, the device further comprises a support plate, wherein the support plate is connected to the bracket, and the support plate is connected to the blowing assembly for supporting the blowing assembly.
[0014] In some embodiments, two driving members are provided, and the two driving members are respectively connected to opposite ends of the pressure roller; two scrapers are provided, and the two scrapers are distributed in a direction perpendicular to the glass conveying direction.
[0015] In some embodiments, the device further includes a through-beam sensor, which is disposed on the bracket and is used to sense the glass.
[0016] In some embodiments, the bracket includes a first longitudinal bar, a second longitudinal bar, a first cross bar, and a second cross bar. The first longitudinal bar and the second longitudinal bar are arranged opposite to each other, the first cross bar and the second cross bar are connected between the first longitudinal bar and the second longitudinal bar, the first cross bar is located above the second cross bar, the scraper is connected to the second cross bar, the pressing assembly is connected to the first cross bar, or the pressing assembly is connected to the first longitudinal bar and the second longitudinal bar.
[0017] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:
[0018] The utility model provides a glass cleaning device, which scrapes off the cork pad or paper under the glass by arranging a scraper; by arranging a pressure roller to press against the upper surface of the glass, the glass is smoothly transmitted due to the squeezing of the pressure roller during the transmission process, so that the scraper can smoothly scrape off the supporting pad under the glass; it is avoided that the cork pad or paper has to be removed manually for each piece of glass, which not only reduces the labor intensity but also improves the continuity of the equipment; before cleaning, foreign matters such as cork pads, dust particles and the like on the glass surface are removed online, so the maintenance cycle and quality of the cleaning machine are improved, the labor intensity of people is reduced and the continuity of the equipment is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Attached Figure 1 This is a structural diagram of the glass cleaning device of the utility model from a first perspective;
[0020] Attached Figure 2 This is a structural diagram of the glass cleaning device of the utility model from a second viewing angle;
[0021] Attached Figure 3 This is a structural diagram of the glass cleaning device of the utility model from a third perspective (without a transmission component);
[0022] Attached Figure 4 This is a structural diagram of the glass cleaning device of the utility model from a fourth viewing angle (without a transmission component);
[0023] Attached Figure 5 For attachment Figure 4 Enlarged view of the scraper in the middle;
[0024] Attached Figure 6 This is a structural diagram of the glass cleaning device of the utility model from a fifth viewing angle (without a bracket and a transmission component);
[0025] Attached Figure 7 This is a structural diagram of the glass cleaning device of the utility model from a sixth viewing angle (without a bracket and a transmission component);
[0026] Attached Figure 8 A structural diagram of a scraper of a glass cleaning device of the utility model from a first perspective;
[0027] Attached Fig. 9 It is a structural diagram of the scraper of the glass cleaning device of the utility model from a second viewing angle;
[0028] Attached Fig.10 A side view of a scraper of the glass cleaning device of the utility model;
[0029] Attached Fig.11 It is a structural diagram of two scrapers of the glass cleaning device of the utility model;
[0030] Attached Fig.12 This is a structural diagram of the wind knife of the glass cleaning device of the utility model.
[0031] In the above attached figure:
[0032] 1-wind knife, 101-air outlet; 2-connecting pipe, 21-first pipe, 22-second pipe, 23-third pipe; 3-bearing; 4-scraper, 41-first inclined surface, 42-second inclined surface, 43-second section; 5-pressure roller; 6-driving member; 7-first connecting block; 8-second connecting block; 9-bracket, 91-first longitudinal rod, second longitudinal rod, 92-first cross rod, 93-second cross rod; 10-support plate; 11-frame; 12-transmission roller; 13-transmission wheel; 14-reflection sensor; 15-fixed plate. DETAILED DESCRIPTION
[0033] The utility model is further described below in conjunction with the embodiments shown in the accompanying drawings.
[0034] See also Figures 1 to 12 The glass cleaning device shown comprises a bracket 9, a pressing component, and a scraping component, wherein:
[0035] In this example, the glass is transported through a conveying assembly (the conveying assembly includes a plurality of conveying rollers 12 extending along the Y-axis, a transmission wheel 13 arranged on the conveying rollers 12, and a motor connected to the conveying rollers 12). The glass moves along a direction (such as the X-axis). The conveying assembly is arranged on a frame 11, and a space is opened on the bracket 9 for the frame 11 to pass through.
[0036] The scraping assembly is connected to the bracket 9, and the scraping assembly includes a scraper 4, which extends in a direction perpendicular to the glass transmission direction (Y axis), and is located below the glass to be cleaned. The upper end of the scraper 4 can be against the support pad under the glass to scrape off the support pad (cork pad or cardboard), and the scraper 4 scrapes off the cork pad or cardboard during the glass transmission, and the scraper 4 does not contact the lower surface of the glass. The glass is basically in a horizontal state during the transmission process, and a scraper 4 is set below the glass to scrape off the support pad under the glass. Therefore, the distance between the upper end of the scraper 4 and the glass must be adjusted, and the preferred distance is 0.5-1mm, which is less than the thickness of the cork pad (2-3mm), and the effect is better.
[0037] In some embodiments, the upper end of the scraper 4 has a pointed tip, and the pointed tip has an inclined surface. The inclined surface extends upward from the lower end to the upper end of the scraper 4 in an inclined direction opposite to the glass conveying direction, that is, the inclined surface extends upward from the lower end to the upper end of the scraper 4 in an inclined direction away from the blowing assembly. The inclined surface is provided to facilitate scraping the support pad under the glass.
[0038] In some embodiments, see Figure 8-11 The scraper 4 includes a first section and a second section 43 connected to each other. The first section is located above the second section 43. The first section has a first inclined surface 41 and a second inclined surface 42. The upper edge of the first inclined surface 41 and the upper edge of the second inclined surface 42 are connected to form a tip. The lower edge of the first inclined surface 41, the lower edge of the second inclined surface 42 are connected to the second section 43. An acute angle is formed between the first inclined surface 41 and the second inclined surface 42. The second section 43 is in a rectangular shape.
[0039] When the scraper 4 scrapes the support pad under the glass, the glass and the support pad are easy to tilt during the transmission, resulting in the inability to scrape the support pad. A pressing assembly is specially provided, which includes a pressure roller 5 and a driving member 6. The pressure roller 5 is located above the transmission assembly, the pressure roller 5 is located above the glass, and the pressure roller 5 extends in a direction perpendicular to the glass transmission direction (Y axis). The pressure roller 5 is used to press down the glass located on the transmission assembly. The driving member 6 is connected to the pressure roller 5 to drive the pressure roller 5 to move in the vertical direction. The pressure roller 5 can be adjusted according to different glass thicknesses. The pressure roller 5 is pressed against the upper surface of the glass. The glass is smoothly transmitted due to the extrusion of the pressure roller 5 during the transmission process, ensuring that the scraper 4 can smoothly scrape the support pad under the glass.
[0040] In some embodiments, the pressing assembly further includes a first connecting block 7 and a second connecting block 8. The first connecting block 7 is provided with a through hole for one end of the pressing roller 5 to pass through. The first connecting block 7 is connected to the driving shaft of the driving member 6. The first connecting block 7 is provided to facilitate the connection between the pressing roller 5 and the driving member 6. The device further includes a bearing 3. One end of the pressing roller 5 is located in the bearing 3, and the bearing 3 is located in the first connecting block 7. The second connecting block 8 is located above the first connecting block 7. The driving member 6 is connected to the second connecting block 8. The second connecting block 8 is connected to the bracket 9. The second connecting block 8 is provided to facilitate the connection between the bracket 9 and the pressing assembly. The driving member 6 can be a cylinder.
[0041] In a preferred embodiment, two driving members 6 are provided, and the two driving members 6 are respectively connected to the opposite ends of the pressing roller 5, which can ensure that the pressing roller 5 is arranged horizontally and at the same time ensure that the pressing roller 5 is more stable when working.
[0042] In some embodiments, two scrapers 4 are provided, and the two scrapers 4 are distributed in a direction perpendicular to the glass conveying direction, see Fig.11 A scraper 4 can be provided with an avoidance hole for avoiding the frame 11.
[0043] The device also includes a blowing assembly, which is arranged in sequence with the scraping assembly along the glass conveying direction, and the blowing assembly is located at the front end of the conveying direction compared with the scraping assembly, that is, the glass passes through the scraper 4 first and then the blowing assembly during conveying. The blowing assembly is connected to the bracket 9, and the blowing assembly is used to provide an airflow blowing toward the glass.
[0044] In some embodiments, the blowing assembly includes a wind knife 1, a connecting pipe 2, and a fan. The wind knife 1 extends in a direction perpendicular to the glass transmission direction (Y axis), and an air outlet 101 is provided on the wind knife 1; the connecting pipe 2 is connected to the wind knife 1, and the fan (not shown in the figure) is connected to the connecting pipe 2. The fan provides wind, and the wind passes through the connecting pipe and the air outlet 101 of the wind knife 1 and blows toward the glass.
[0045] In order to further ensure that the isolation powder on the upper surface of the glass is cleaned up, the structure, blowing angle, wind pressure, etc. of the wind knife 1 can be adjusted. If a plurality of air outlets 101 are provided on the wind knife 1, the line connecting the plurality of air outlets 101 extends axially along the wind knife 1, and an acute angle is formed between the line connecting the plurality of air outlets 101 and the horizontal plane where the glass is located, such as preferably 8°; the outlet pressure of the wind knife 1 is 300-500Kpa (preferably 400Kpa), which can ensure that the isolation powder on the surface of the glass is blown away clean.
[0046] The connecting pipe 2 in this example can be elbow-shaped, that is, the connecting pipe 2 includes a first pipe 21, a second pipe 22, and a third pipe 23 connected in sequence, the first pipe 21 and the third pipe 23 are respectively arranged on opposite sides of the second pipe 22, the second pipe 22 extends in the vertical direction, the first pipe 21 and the third pipe 23 extend in the horizontal direction, the third pipe 23 is connected to the wind knife 1, and the first pipe 21 is connected to the fan; the wind knife 1 is cylindrical.
[0047] The device further comprises a support plate 10, which may be in the shape of a long strip, connected to the bracket 9, and connected to the blowing assembly to support the blowing assembly. Figure 6 One end of the support plate 10 is connected to the bracket 9, and the other end of the support plate 10 is provided with a through hole, through which one end of the connecting pipe 2 or the wind knife 1 passes, and the blowing assembly is fixed by the support plate 10, so that the device is more stable.
[0048] The device further comprises a beam sensor 14 and a fixing plate 15. The beam sensor 14 is used to sense the glass and is arranged on a side of the pressing component away from the blowing component. The fixing plate 15 is connected to the bracket 9, and the beam sensor 14 is connected to the fixing plate 15.
[0049] See also Figure 6-7 The bracket 9 includes a first longitudinal rod, a second longitudinal rod 91, a first crossbar 92, and a second crossbar 93. The first longitudinal rod and the second longitudinal rod both extend in the vertical direction. The first longitudinal rod and the second longitudinal rod are arranged opposite to each other. The first crossbar 92 and the second crossbar 93 are connected between the first longitudinal rod and the second longitudinal rod. The first crossbar 92 and the second crossbar 93 are perpendicular to the first longitudinal rod and the second longitudinal rod 91. The first crossbar 92 is located above the second crossbar 93. The first crossbar 92 and the second crossbar 93 are arranged in parallel. The first crossbar 92 and the second crossbar 93 both extend in a direction perpendicular to the glass transmission direction (Y axis); the scraper 4 is connected to the second crossbar 93 (a connection method is: corresponding mounting holes are opened on the scraper 4 and the second crossbar 93, and the scraper 4 is connected to the second crossbar 93 by installing fasteners in the mounting holes), the blowing assembly is connected to the first longitudinal rod and the second longitudinal rod 91, the pressing assembly is connected to the first crossbar 92, or the pressing assembly is connected to the first longitudinal rod and the second longitudinal rod 91.
[0050] The device of this example is used as follows:
[0051] The installation and setting of this device is as follows Figure 1, assuming that the transmission direction of the glass is as indicated by the arrow, the driving shaft of the driving member 6 is in a retracted state under normal conditions. When the opposing sensor 14 senses the front end of the glass, the pressure roller 5 starts to descend after a delay of 1S, and the fan is started after a delay of 2s (the time can be adjusted according to the production site conditions), so that the pressure roller 5 just presses the upper part of the front end of the glass. In this way, the glass is smoothly transmitted during the transmission process due to the extrusion of the pressure roller 5, and the scraper 4 is only 0.5-1mm away from the glass surface, which is less than the thickness of the cork pad (2-3mm). The scraper 4 will hang the cork pad or paper skin during the glass transmission; when the glass passes through the wind knife 1, the wind knife 1 can blow away foreign objects such as paper scraps and isolation powder on the upper surface of the glass surface. When the tail of the glass leaves the opposing sensor 14, the driving shaft of the driving member 6 starts to retract after a delay of 1S (the time can be adjusted according to the production site conditions), and the fan is turned off after a delay of 180s (the default is that the line has been stopped and the fan is automatically turned off to reduce power consumption). Because the isolation powder and paper skin on the glass surface are all cleared around this device.
[0052] The device in this example removes foreign matter such as cork pads, dust particles, etc. on the glass surface online before cleaning, thereby improving the maintenance cycle and quality of the cleaning machine, reducing the workload of workers, and improving equipment continuity; the recovered isolation powder is reused to reduce waste; the structure is simple, easy to install, process and maintain, and easy to use, which greatly reduces the intensity of manual labor and improves production efficiency. The normal glass loading cycle is 20-25S / piece, and the time required to manually remove the cork pad is at least 3S / piece, and there are certain safety hazards. After using this device, the efficiency is increased by at least 12% (3 / 25), and the actual production continuity is increased by more than 5%, which greatly reduces the production cost and has high social benefits.
[0053] The above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with the technology to understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.
Claims
1. A glass cleaning device, characterized in that: It includes a bracket, a scraping assembly, and a pressing assembly. The scraping assembly is connected to the bracket, the scraping assembly includes a scraper, the scraper extends in a direction perpendicular to the glass conveying direction, the scraper is located under the glass to be cleaned, and the scraper is used to scrape the support pad under the glass; the pressing assembly is connected to the bracket, the pressing assembly includes a pressure roller and a driving member, the pressure roller extends in a direction perpendicular to the glass conveying direction, the pressure roller is used to press down the upper surface of the glass, and the driving member is connected to the pressure roller to drive the pressure roller to move in the vertical direction.
2. The glass cleaning device according to claim 1, characterized in that: The upper end of the scraper is provided with an inclined surface, and the inclined surface extends upwardly from the lower end to the upper end of the scraper in a direction opposite to the glass conveying direction.
3. The glass cleaning device according to claim 1 or 2, characterized in that: The scraper comprises a first section and a second section connected to each other, the first section is located above the second section, the first section has a first inclined surface and a second inclined surface, the upper side of the first inclined surface is connected to the upper side of the second inclined surface, the lower side of the first inclined surface and the lower side of the second inclined surface are both connected to the second section, and an acute angle is formed between the first inclined surface and the second inclined surface; The second section is in the shape of a cuboid.
4. The glass cleaning device according to claim 1, characterized in that: The pressing assembly further comprises a first connecting block, the first connecting block is provided with a through hole for one end of the pressing roller to pass through, and the first connecting block is connected to the driving member.
5. The glass cleaning device according to claim 1, characterized in that: The device also includes a blowing assembly, which is arranged in sequence with the scraping assembly along the glass conveying direction, and is connected to the bracket, and is used to provide an airflow blowing toward the glass.
6. The glass cleaning device according to claim 5, characterized in that: The blowing assembly comprises a wind knife, a connecting pipe and a fan. The wind knife extends in a direction perpendicular to the glass conveying direction. The connecting pipe is connected to the wind knife, and the fan is connected to the connecting pipe.
7. The glass cleaning device according to claim 5, characterized in that: The device also includes a support plate, which is connected to the bracket and connected to the blowing assembly for supporting the blowing assembly.
8. The glass cleaning device according to claim 1, characterized in that: There are two driving members, which are respectively connected to the opposite ends of the pressure roller; there are two scrapers, which are distributed in a direction perpendicular to the glass conveying direction.
9. The glass cleaning device according to claim 1, characterized in that: The device also includes a through-beam sensor, which is arranged on the bracket and is used for sensing glass.
10. The glass cleaning device according to claim 1, characterized in that The bracket includes a first longitudinal bar, a second longitudinal bar, a first cross bar, and a second cross bar. The first longitudinal bar and the second longitudinal bar are arranged opposite to each other. The first cross bar and the second cross bar are connected between the first longitudinal bar and the second longitudinal bar. The first cross bar is located above the second cross bar. The scraper is connected to the second cross bar. The pressing assembly is connected to the first cross bar, or the pressing assembly is connected to the first longitudinal bar and the second longitudinal bar.