Automobile wire harness pre-bending clamp
By designing a pre-bending fixture for automobile wiring harness, the automatic adjustment and bending of the wiring harness is achieved by using the coordination of gears and guide plates, the problem of frequent adjustments in the prior art is solved and the work efficiency is improved.
Patent Information
- Application Number
- CN202421255345.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The existing harness bending device requires the device to be adjusted according to the harness width, and then the harness is placed at a designated position for bending. Each bend needs to be readjusted, which is inefficient.
Design a pre-bending fixture for automobile wiring harness, which drives the rack to rotate through gear rotation, moves the guide plate and cooperates with the friction ring to fix the wiring harness, realizes automatic adjustment and bending.
Automatic adjustment and bending of the wiring harness is realized, which saves adjustment time and improves work efficiency, and can adjust the folding angle by itself according to the size of the wiring harness.
Smart Images

Figure CN222470552U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire harness bending fixtures, in particular to a pre-bending fixture for automobile wire harnesses. Background Art
[0002] The automotive wiring harness is an integrated electrical system consisting of a variety of wires, connectors, insulation materials and protective casings. They are used to transmit power, data and signals, and connect various electronic devices, sensors and control systems of the car.
[0003] When bending the existing wire harness bending device, workers need to adjust the device according to the width of the wire harness first, and then place the wire harness at the specified position for bending. Every time the wire harness is re-bent, it needs to be readjusted. For this reason, we provide a pre-bending fixture for automotive wire harnesses. Utility Model Content
[0004] The utility model aims to provide a pre-bending fixture for automobile wiring harnesses, which drives the rack to rotate by the rotation of the gear, and then drives the guide plate to move to the right by the movement of the gear, and at the same time cooperates with the friction ring to fix the wiring harness, thereby solving the problem that the existing device is first adjusted according to the width of the wiring harness, and then the wiring harness is placed at a specified position for bending, and the problem that readjustment is required every time the wiring harness is readjusted is solved.
[0005] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
[0006] The utility model is a pre-bending fixture for automobile wiring harness, comprising a bending mechanism and a workbench, wherein a replacement mechanism is arranged on the top of the bending mechanism, a mounting groove is provided inside the workbench, a rotating shaft is rotatably connected to the inner wall of the mounting groove, a sliding groove is provided on the inner wall of the rotating shaft, a slip ring is rotatably connected to the inner wall of the sliding groove, and a gear is fixedly connected to the outer side of the slip ring;
[0007] An extrusion groove is provided inside the rotating shaft, and there are two extrusion grooves in total. The two extrusion grooves are symmetrically arranged with the rotating shaft as the center. The parts contained in the two extrusion grooves are the same. A spring 1 is fixedly connected to the inner wall of the extrusion groove, and a protrusion is fixedly connected to the right side of the spring 1. The right side of the protrusion passes through the rotating shaft and extends to the outside. A groove is provided on the inner wall of the gear, and the size of the automobile wiring harness can be adjusted by cooperating with the guide plate and the friction ring.
[0008] Furthermore, the inner wall of the groove is adapted to the outer surface of the protrusion, the front side of the gear is meshed with a rack, a slide groove is provided inside the workbench, the top of the end of the rack away from the gear is fixedly connected with a connecting rod, the outer surface of the connecting rod is slidably connected to the inner wall of the slide groove, the top of the connecting rod passes through the workbench and extends to the outside, and because the protrusion and the groove are semicircular, a slight force can be applied to disengage the two, so that the fixed block can be reset.
[0009] Furthermore, a mounting platform is fixedly connected to the inner wall of the mounting groove, a motor is fixedly connected to the top of the mounting platform, a worm is fixedly connected to the left output end of the motor, a worm is meshingly connected to a worm wheel at the front side of the worm, and the rotating shaft is driven to rotate by the cooperation of the worm and the worm wheel.
[0010] Furthermore, the inner wall of the worm gear is fixedly connected to the outer surface of the rotating shaft, the top of the rotating shaft passes through the workbench and extends to the outside, the top of the rotating shaft is fixedly connected to a turntable, and the outer surface of the turntable is fixedly connected to a friction ring. The friction ring rotates to drive the wiring harness to move along the right side of the guide plate to the back side to achieve bending.
[0011] Furthermore, the replacement mechanism includes a fixed block fixedly connected to the top of the connecting rod, a fixed groove is formed at the inner wall of the fixed block, a card block is slidably connected to the inner wall of the fixed groove, the left side of the card block passes through the fixed block and extends to the outside, a push plate is fixedly connected to the left side of the card block, a spring 2 is fixedly connected to the front side of the card block, and the front side of the spring 2 is fixedly connected to the inner wall of the fixed groove. When the card rod is extended into the fixed block, the card block will be driven to move to the back through the rebound of the spring 2, and the push card rod will be moved.
[0012] Furthermore, the right side of the fixed block contacts with a guide plate, the left side of the guide plate is fixedly connected with a clamping rod, the left side of the clamping rod passes through the fixed block and extends to the inside, the outer surface of the clamping rod contacts the inner wall of the fixed groove, and the guide plate is pushed downward to drive the clamping rod to detach from the fixed block, and then the guide plate is removed for replacement. The operation is simple, and the folding angle of the automobile wiring harness can be replaced as needed.
[0013] The utility model has the following beneficial effects:
[0014] The utility model provides a friction ring, and when the automobile wiring harness is in contact with the friction ring, the rack can no longer continue to move to the right side, and the rotating shaft will continue to rotate. During the rotation of the rotating shaft, the protrusion will be separated from the groove and the gear will be adjusted to rotate. When the rotating shaft rotates, the turntable will be driven to rotate, and then the friction ring will be rotated by the turntable to rotate, so as to transport the automobile wiring harness forward. Because the automobile wiring harness has been in contact with the guide plate, the back of the automobile wiring harness will be transported when the friction ring rotates, so that it slides along the angle of the right side of the guide plate, thereby realizing the bending of the automobile wiring harness. At the same time, it can be adjusted according to the size of the automobile wiring harness, thereby saving time and improving work efficiency.
[0015] The utility model provides a guide plate to slide the push plate toward the front, and the movement of the push plate drives the clamping block to move, and squeezes the spring 2, so that the clamping block will be separated from the clamping rod when it slides toward the front, and the restriction on the clamping rod is cancelled, and then the guide plate is pushed downward to drive the clamping rod to be separated from the fixed block, and then the guide plate is removed for replacement, which is easy to operate and can replace the folding angle of the automobile wiring harness according to needs.
[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a front sectional structural diagram of the workbench of the utility model;
[0020] Figure 3 This is a schematic diagram of the left side cross-sectional structure of the workbench of the utility model;
[0021] Figure 4 For this utility model Figure 3 A is a schematic diagram of the enlarged structure of the middle part;
[0022] Figure 5 It is a schematic diagram of the top cross-sectional structure of the fixing block of the utility model.
[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0024] 1. Bending mechanism; 101. Workbench; 102. Rotating shaft; 103. Rotating table; 104. Friction ring; 105. Mounting groove; 106. Mounting table; 107. Motor; 108. Worm; 109. Gear; 110. Worm wheel; 111. Rack; 112. Connecting rod; 113. Slide groove; 114. Sliding groove; 115. Slip ring; 116. Extrusion groove; 117. Spring 1; 118. Bump; 119. Groove; 2. Replacement mechanism; 201. Fixed block; 202. Guide plate; 203. Clamping rod; 204. Fixed groove; 205. Clamping block; 206. Push plate; 207. Spring 2. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-5 As shown, the utility model is a pre-bending fixture for automobile wiring harness, comprising a bending mechanism 1 and a workbench 101, a replacement mechanism 2 is arranged on the top of the bending mechanism 1, a mounting groove 105 is provided inside the workbench 101, a rotating shaft 102 is rotatably connected to the inner wall of the mounting groove 105, a sliding groove 114 is provided on the inner wall of the rotating shaft 102, a slip ring 115 is rotatably connected to the inner wall of the sliding groove 114, and a gear 109 is fixedly connected to the outer side of the slip ring 115;
[0027] The rotating shaft 102 is provided with an extrusion groove 116, and there are two extrusion grooves 116 in total. The two extrusion grooves 116 are symmetrically arranged with the rotating shaft 102 as the center. The parts contained in the two extrusion grooves 116 are the same. A spring 117 is fixedly connected to the inner wall of the extrusion groove 116. A protrusion 118 is fixedly connected to the right side of the spring 117. The right side of the protrusion 118 penetrates the rotating shaft 102 and extends to the outside. A groove 119 is provided on the inner wall of the gear 109. When the automobile wiring harness contacts the friction ring 104, the rack 111 can no longer move to the right, and the rotating shaft 102 will continue to move. The rotating shaft 102 continues to rotate, and the protrusion 118 will disengage from the groove 119 during the rotation of the gear 109 to adjust the rotation. When the rotating shaft 102 rotates, the turntable 103 will be driven to rotate, and then the friction ring 104 is rotated by the turntable 103 to rotate, and the automobile wiring harness is transported forward. Because the automobile wiring harness has been in contact with the guide plate 202, the back of the automobile wiring harness will be transported when the friction ring 104 rotates, so that it slides along the angle of the right side of the guide plate 202, so as to realize the bending of the automobile wiring harness, and at the same time, it can be adjusted according to the size of the automobile wiring harness.
[0028] The inner wall of the groove 119 is matched with the outer surface of the protrusion 118 , the front of the gear 109 is meshed with a rack 111 , a slide groove 113 is provided inside the workbench 101 , and a connecting rod 112 is fixedly connected to the top of one end of the rack 111 away from the gear 109 .
[0029] The outer surface of the connecting rod 112 is slidably connected to the inner wall of the sliding groove 113 , and the top of the connecting rod 112 passes through the workbench 101 and extends to the outside.
[0030] A mounting platform 106 is fixedly connected to the inner wall of the mounting groove 105 , a motor 107 is fixedly connected to the top of the mounting platform 106 , a worm 108 is fixedly connected to the left output end of the motor 107 , and a worm wheel 110 is meshedly connected to the front side of the worm 108 .
[0031] The inner wall of the worm wheel 110 is fixedly connected to the outer surface of the rotating shaft 102 . The top of the rotating shaft 102 passes through the workbench 101 and extends to the outside. The top of the rotating shaft 102 is fixedly connected to a turntable 103 . The outer surface of the turntable 103 is fixedly connected to a friction ring 104 .
[0032] The replacement mechanism 2 includes a fixing block 201 fixedly connected to the top of the connecting rod 112 , a fixing groove 204 is formed at the inner wall of the fixing block 201 , and a clamping block 205 is slidably connected to the inner wall of the fixing groove 204 .
[0033] The left side of the clamping block 205 passes through the fixed block 201 and extends to the outside. The left side of the clamping block 205 is fixedly connected to a push plate 206 . The front side of the clamping block 205 is fixedly connected to a second spring 207 . The front side of the second spring 207 is fixedly connected to the inner wall of the fixed groove 204 .
[0034] The right side of the fixed block 201 contacts with a guide plate 202, and the left side of the guide plate 202 is fixedly connected with a clamping rod 203. The left side of the clamping rod 203 penetrates the fixed block 201 and extends to the inside. The outer surface of the clamping rod 203 contacts the inner wall of the fixed groove 204, and the push plate 206 is slid to the front. The block 205 is moved by the push plate 206 and the spring 207 is squeezed. When the block 205 slides to the front, it will be separated from the clamping rod 203, and the restriction on the clamping rod 203 will be cancelled. Then the guide plate 202 is pushed downward to drive the clamping rod 203 to be separated from the fixed block 201, and then the guide plate 202 is removed for replacement. The operation is simple and the automobile wiring harness can be folded to different angles.
[0035] A specific application of this embodiment is: the staff first installs the device to the specified position, and then places the automobile wiring harness to the left side of the friction ring 104, and starts the motor 107 at the same time. The motor 107 starts to drive the worm 108 to rotate, and the rotation of the worm 108 drives the worm wheel 110 to rotate. When the worm wheel 110 rotates, the rotating shaft 102 is driven to rotate, and the rotating shaft 102 rotates to drive the rack 111 to move to the right. When the rack 111 moves to the right, it drives the connecting rod 112 to move to the right, and drives the fixing block 201 to move. The fixing block 201 moves to the right to push the guide plate 202 to contact the automobile wiring harness to the right, and continue to push the automobile wiring harness to the right until it contacts the friction ring 104. When the automobile wiring harness contacts the friction ring 104, the rack 111 can no longer move to the right, and the rotating shaft 102 will continue to rotate. During the rotation of the rotating shaft 102, the protrusion 118 will move out of the groove 11 9, the disengagement gear 109 is adjusted and rotated. When the rotating shaft 102 rotates, the turntable 103 is driven to rotate, and then the friction ring 104 is rotated by the turntable 103 to rotate, and the automobile wiring harness is transported forward. Because the automobile wiring harness has contacted the guide plate 202, the back of the automobile wiring harness will be transported when the friction ring 104 rotates, so that it slides along the angle of the right side of the guide plate 202 to achieve the bending of the automobile wiring harness. At the same time, it can be adjusted according to the size of the automobile wiring harness. When the automobile wiring harness needs to be folded at different angles, the push plate 206 is slid toward the front, and the push plate 206 is moved to drive the card block 205 to move, and the spring 207 is squeezed. When the card block 205 slides toward the front, it will be disengaged from the card rod 203, canceling the restriction on the card rod 203, and then the guide plate 202 is pushed downward to drive the card rod 203 to disengage from the fixed block 201, and then the guide plate 202 is removed for replacement, which is simple to operate.
[0036] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0037] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A pre-bending fixture for automobile wiring harness, comprising a bending mechanism (1) and a workbench (101), wherein a replacement mechanism (2) is arranged on the top of the bending mechanism (1), and a mounting groove (105) is provided inside the workbench (101), characterized in that: The inner wall of the mounting groove (105) is rotatably connected to a rotating shaft (102), the inner wall of the rotating shaft (102) is provided with a sliding groove (114), the inner wall of the sliding groove (114) is rotatably connected to a slip ring (115), and the outer side of the slip ring (115) is fixedly connected to a gear (109); An extrusion groove (116) is provided inside the rotating shaft (102), and there are two extrusion grooves (116) in total. The two extrusion grooves (116) are symmetrically arranged with the rotating shaft (102) as the center. The parts contained in the two extrusion grooves (116) are the same. A spring 1 (117) is fixedly connected to the inner wall of the extrusion groove (116), and a protrusion (118) is fixedly connected to the right side of the spring 1 (117). The right side of the protrusion (118) passes through the rotating shaft (102) and extends to the outside. A groove (119) is provided on the inner wall of the gear (109).
2. The automobile wiring harness pre-bending fixture according to claim 1, characterized in that: The inner wall of the groove (119) is matched with the outer surface of the protrusion (118); the front of the gear (109) is meshedly connected with a rack (111); a slide groove (113) is provided inside the workbench (101); and a connecting rod (112) is fixedly connected to the top of one end of the rack (111) away from the gear (109).
3. The automobile wiring harness pre-bending fixture according to claim 2, characterized in that: The outer surface of the connecting rod (112) is slidably connected to the inner wall of the sliding groove (113), and the top of the connecting rod (112) passes through the workbench (101) and extends to the outside.
4. The automobile wiring harness pre-bending fixture according to claim 3, characterized in that: The inner wall of the mounting groove (105) is fixedly connected to a mounting platform (106), the top of the mounting platform (106) is fixedly connected to a motor (107), the left output end of the motor (107) is fixedly connected to a worm (108), and the front side of the worm (108) is meshingly connected to a worm wheel (110).
5. The automobile wiring harness pre-bending fixture according to claim 4, characterized in that: The inner wall of the worm wheel (110) is fixedly connected to the outer surface of the rotating shaft (102); the top of the rotating shaft (102) passes through the workbench (101) and extends to the outside; the top of the rotating shaft (102) is fixedly connected to a turntable (103); and the outer surface of the turntable (103) is fixedly connected to a friction ring (104).
6. The automobile wiring harness pre-bending fixture according to claim 1, characterized in that: The replacement mechanism (2) comprises a fixing block (201) fixedly connected to the top of the connecting rod (112), a fixing groove (204) being provided at the beginning of the inner wall of the fixing block (201), and a clamping block (205) being slidably connected to the inner wall of the fixing groove (204).
7. The automobile wiring harness pre-bending fixture according to claim 6, characterized in that: The left side of the clamping block (205) passes through the fixed block (201) and extends to the outside. The left side of the clamping block (205) is fixedly connected to a push plate (206). The front side of the clamping block (205) is fixedly connected to a second spring (207). The front side of the second spring (207) is fixedly connected to the inner wall of the fixed groove (204).
8. The automobile wiring harness pre-bending fixture according to claim 7, characterized in that: The right side of the fixed block (201) contacts a guide plate (202), the left side of the guide plate (202) is fixedly connected to a clamping rod (203), the left side of the clamping rod (203) penetrates the fixed block (201) and extends to the inside, and the outer surface of the clamping rod (203) contacts the inner wall of the fixed groove (204).