Tool for container plate automatic welding assembly line
By designing the tooling for automatic welding assembly line of container plates, the problems of slow manual welding speed, uncontrollable quality, high cost and high safety risks in the existing container plate welding process are solved, and the automatic welding of corrugated plates and box beams is realized, which has improved the Welding speed and quality reduces costs and reduces safety risks.
Patent Information
- Application Number
- CN202421020687.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing container board welding process has problems such as slow manual welding speed, uncontrollable quality, unstandardized operations, high cost and high safety risks.
A container plate automatic welding assembly line tool is designed, including multiple bases, longitudinal conveyor frames, conveying chains, drive reducers and transverse hooks. The automatic conveying of corrugated plates and box beams is realized through the transverse driving mechanism and longitudinal conveyor frame. Clamping and fixing, adapting to corrugated plates of different widths, and automatic welding is achieved through the conveying chain and drive reducer.
Automatic welding of corrugated plates and box beams is realized, which improves welding speed and quality, reduces costs, reduces safety risks, and achieves standardization of the process.
Smart Images
Figure CN222471215U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of processing and manufacturing containers and box-type camping houses, and specifically relates to a tool for an automatic welding assembly line of container plates. Background Art
[0002] At present, when welding the container box plate, since the corrugated plate of the container box plate is in a flexible state before welding, the workers need to first rivet the corrugated plate and the box beam, and then manually fix the corrugated plate and the box beam in place, and finally manually weld the joints between the corrugated plate and the box beam step by step. However, manual welding is slow, the quality is uncontrollable, and the operation cannot be standardized. It is not only costly, but also has great safety risks. Utility Model Content
[0003] In view of this, the purpose of the utility model is to provide a tool for an automatic welding line of container plates, which is used to overcome the above problems or at least partially solve or alleviate the above problems.
[0004] The utility model provides a tool for an automatic welding line of container plates, which is used for welding corrugated plates and box beams, and comprises:
[0005] A plurality of bases, wherein the plurality of bases are arranged in parallel transversely, a fixed base is arranged at one end of each base, a sliding base is arranged at the other end, and a transverse driving mechanism is arranged between each sliding base and the base;
[0006] Two longitudinal conveying frames, the two longitudinal conveying frames are respectively arranged on each of the fixed seats and each of the sliding seats, and the two longitudinal conveying frames are respectively provided with a conveying chain;
[0007] A first driving reducer, the first driving reducer is drivingly connected to the two conveying chains;
[0008] A transverse hook is arranged at the outer end of each of the fixed seats and each of the sliding seats, and is used to clamp the corrugated plate and the box beam.
[0009] The utility model also has the following optional features.
[0010] Optionally, the lateral drive mechanism is a screw-nut mechanism, the nut in the screw-nut mechanism is connected to the sliding seat, the screw in the screw-nut mechanism is rotatably arranged in the base, and one end of the screw is directly or indirectly connected to a second drive reducer.
[0011] Optionally, a commutator is connected to the end of each lead screw, a transmission shaft is connected between the commutators, and one of the commutators is connected to the main shaft of the second drive reducer.
[0012] Optionally, the longitudinal conveying frame comprises:
[0013] A plurality of pillars, each of which is respectively arranged on each of the fixed seats or each of the sliding seats;
[0014] A longitudinal conveying beam connected to each support column on the fixed seat or the sliding seat;
[0015] Sprockets, multiple sprockets are distributed at both ends and other areas of each longitudinal conveying beam, and are respectively matched with the conveying chains, and one of the sprockets is directly or indirectly connected to the main shaft of the first driving reducer.
[0016] Optionally, a reversing seat is respectively provided on the lower side of the two longitudinal conveying beams, and one or more sprockets are rotatably provided on the reversing seat. A first output shaft is connected between the first driving reducer and a sprocket on the reversing seat on one side of the fixed seat, and a second output shaft is connected between the first driving reducer and a sprocket on the reversing seat on one side of the sliding seat, and the second output shaft and the first output shaft constitute a telescopic shaft.
[0017] Optionally, it further comprises a lifting platform, which is arranged on the inner side of each of the transverse hooks, and a deceleration hoist is arranged between the lifting platform and the transverse hooks.
[0018] Optionally, it also includes a clamping cylinder, which is transversely arranged on the top of the transverse hook, and the protruding end of the clamping cylinder is connected to a push plate.
[0019] Optionally, a lifting synchronization shaft is connected between every two adjacent reduction hoists, and one of the lifting synchronization shafts is connected to a lifting motor.
[0020] Beneficial effects of the utility model:
[0021] The tooling for the automatic welding assembly line of container plates of the utility model can convey corrugated plates and box beams through two conveying frames and a conveyor chain, and can also adjust the distance between the two conveying frames through a fixed seat and a sliding seat to adapt to corrugated plates of different widths, and can clamp and fix the corrugated plates and box beams through the transverse hooks on the fixed seat and the sliding seat, so as to facilitate welding of the corrugated plates and box beams by welding equipment, and prepare for the realization of automatic welding of the corrugated plates and box beams of the box plates. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is the overall structural diagram of the tooling for the automatic welding line of container plates of the utility model;
[0023] Figure 2 yes Figure 1 A local structural diagram in ;
[0024] Figure 3 yes Figure 1 Another partial structural diagram in ;
[0025] Figure 4 The utility model is a structural diagram of a second driving reducer of a tooling for an automatic welding line of container plates.
[0026] In the above figure: 1. base; 101. guide rail; 2. fixed seat; 3. sliding seat; 301. slide plate; 4. transverse driving mechanism; 401. nut; 402. screw; 5. longitudinal conveying frame; 501. pillar; 502. longitudinal conveying beam; 503. sprocket; 504. reversing seat; 6. conveying chain; 7. first driving reducer; 8. transverse hook; 9. second driving reducer; 10. commutator; 11. transmission shaft; 12. first output shaft; 13. second output shaft; 14. lifting platform; 15. reduction hoist; 16. clamping cylinder; 17. push plate; 18. lifting synchronous shaft; 19. lifting motor; 20. corrugated plate; 21. box beam.
[0027] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments; DETAILED DESCRIPTION
[0028] Example 1
[0029] refer to Figure 1 , Figure 2 and Figure 3 The embodiment of the utility model proposes a tooling for an automatic welding assembly line of container plates, which is used for welding corrugated plates 20 and box beams 21, including: multiple bases 1, two longitudinal conveying frames 5, a first driving reducer 7 and a transverse hook 8; multiple bases 1 are arranged in parallel horizontally, one end of each base 1 is respectively provided with a fixed seat 2, and the other end is respectively provided with a sliding seat 3, and each sliding seat 3 is respectively provided with a transverse driving mechanism 4 between the base 1; two longitudinal conveying frames 5 are respectively arranged on each fixed seat 2 and each sliding seat 3, and a conveying chain 6 is respectively arranged on the two longitudinal conveying frames 5; the first driving reducer 7 is transmission-connected with the two conveying chains 6; the transverse hook 8 is arranged at the outer end of each fixed seat 2 and each sliding seat 3, and is used to clamp the corrugated plate 20 and the box beam 21.
[0030] Vertical plates 301 are respectively provided on both sides of the sliding seat 3 , and sliding blocks are provided inside the vertical plates 301 . Slide rails 101 are provided on both sides of the base 1 , and the slide rails 101 are slidably matched with the sliding blocks inside the vertical plates 301 .
[0031] Before welding, the corrugated plate 20 is laid flat on two conveyor chains 6, and two box beams 21 are placed on both sides of the corrugated plate 20. Then, the transverse driving mechanism 4 is controlled to drive the sliding seat 3 to move along the base 1, so that each fixed seat 2 and the transverse hook 8 on each sliding seat 3 push the two box beams 21 to the edges of both sides of the corrugated plate 20, so that the welding equipment can automatically weld the box beam 21 and the corrugated plate 20. When a section of welding is completed, the two conveyor chains 6 are driven by the first driving reducer 7 to transport the corrugated plate 20 and the two box beams 21.
[0032] Example 2
[0033] refer to Figure 1 , Figure 2 and Figure 4 On the basis of Example 1, the lateral driving mechanism 4 is a screw-nut mechanism, the nut 401 in the screw-nut mechanism is connected to the sliding seat 3, the screw 402 in the screw-nut mechanism is rotatably set in the base 1, and one end of the screw 402 is directly or indirectly connected to the second driving reducer 9.
[0034] Each base 1 adopts a transversely placed I-beam, and the transverse driving mechanism 4 adopts a screw-nut mechanism. The screw 402 and the nut 401 can be set in the slot of the I-beam. By controlling the screw 402 to rotate in situ, the nut 401 and the sliding seat 3 can be driven to move transversely along the slot of the I-beam.
[0035] Example 3
[0036] refer to Figure 4 On the basis of Example 2, each end of the lead screw 401 is respectively connected to a commutator 10 , and a transmission shaft 11 is connected between each commutator 10 , and one of the commutators 10 is connected to the main shaft of the second drive reducer 9 .
[0037] The second driving reducer 9 simultaneously drives the lead screw 401 on each base 1 to rotate through multiple commutators 10 and multiple transmission shafts 11, and can simultaneously drive the sliding seat 3 on each base 1 to move horizontally, so as to adjust the distance between the two longitudinal conveying frames 5 so that it can convey corrugated plates 20 of different widths.
[0038] Example 4
[0039] refer to Figure 1 and Figure 2On the basis of Example 1, the longitudinal conveying frame 5 includes: a plurality of pillars 501, a longitudinal conveying beam 502 and a sprocket 503; each pillar 501 is respectively arranged on each fixed seat 2 or each sliding seat 3; the longitudinal conveying beam 502 is connected to each pillar 501 on the fixed seat 2 or the sliding seat 3; a plurality of sprockets 503 are distributed at both ends and other areas of each longitudinal conveying beam 502, and are respectively matched with the conveying chain 6, and one of the sprockets 503 is directly or indirectly connected to the main shaft of the first driving reducer 7.
[0040] The multiple pillars 501 in one longitudinal conveying frame 5 are respectively arranged on each fixed seat 2, and the multiple pillars 501 of another longitudinal conveying frame 5 are respectively arranged on each sliding seat 3, so that the two longitudinal conveying beams 502 can distribute the weight of the corrugated plate 20 and the box beam 21 they bear to each fixed seat 2 and each sliding seat 3.
[0041] Example 5
[0042] refer to Figure 3 On the basis of Example 4, a reversing seat 504 is respectively provided on the lower side of the two longitudinal conveying beams 502, and one or more sprockets 503 are rotatably provided on the reversing seat 504. A first output shaft 12 is connected between the first driving reducer 7 and a sprocket 503 on the reversing seat 504 on one side of the fixed seat 2, and a second output shaft 13 is connected between the first driving reducer 7 and a sprocket 503 on the reversing seat 504 on one side of the sliding seat 3. The second output shaft 13 and the first output shaft 12 constitute a telescopic shaft.
[0043] The two reversing seats 504 extend downward, and each reversing seat 504 is provided with three sprockets 503. The sprocket 503 located in the middle position is close to the ground and can be connected to the first output shaft 12 or the second output shaft 13. The two sprockets 503 located on both sides are used to guide the conveyor chain 6; the first output shaft 12 is a hexagonal sleeve structure, and the second output shaft 13 is a hexagonal structure. One end of the second output shaft 13 extends into the hexagonal sleeve of the first output shaft 12, and can move laterally with the sliding seat 3 to form a telescopic shaft structure, which will not affect the second output shaft 13 driving the sprocket 503 to rotate.
[0044] Example 6
[0045] refer to Figure 2 On the basis of Example 1, it further includes a lifting platform 14, which is arranged on the inner side of each horizontal hook 8, and a deceleration hoist 15 is arranged between the lifting platform 14 and the horizontal hook 8.
[0046] When welding the corrugated plate 20 and the box beam 21, the lifting platform 14 is driven by the deceleration hoist 15 to lift the corrugated plate 20 and the box beam 21 so that they are out of contact with the conveyor chain 6 to prevent the corrugated plate 20 and the box beam 21 from moving during the welding process.
[0047] Example 7
[0048] refer to Figure 2 On the basis of Example 6, it further includes a clamping cylinder 16, which is transversely arranged on the top of the transverse hook 8, and the protruding end of the clamping cylinder 16 is connected to a push plate 17.
[0049] The clamping cylinder 16 is transversely arranged at the top of the transverse hook 8. When the corrugated plate 20 and the box beam 21 are welded, the deceleration hoist 15 and the lifting platform 14 lift the corrugated plate 20 and the box beam 21 to the top position of the transverse hook 8, and then the clamping cylinder 16 clamps the corrugated plate 20 and the box beam 21 transversely through the push plate 17. At this time, the corrugated plate 20 and the box beam 21 can be welded, and the welding quality can be guaranteed.
[0050] Example 8
[0051] refer to Figure 2 On the basis of Example 6, a lifting synchronous shaft 18 is connected between every two adjacent reduction hoists 15 , and a lifting motor 19 is connected to one of the lifting synchronous shafts 18 .
[0052] A lifting synchronization shaft 18 is connected between each reduction hoist 15 on the fixed seat 2 or the sliding seat 3, and one end of the lifting synchronization shaft 18 is connected to a lifting motor 19. The lifting motor 19 can drive each reduction hoist 15 on the fixed seat 2 or the sliding seat 3 and simultaneously drive each lifting platform 14 to lift the corrugated plate 20 and the box beam 21 neatly.
[0053] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims. The components and structures not described in detail in this embodiment are well-known components and common structures or common means in the industry, and are not described here one by one.
Claims
1. A tool for an automatic welding line of container plates, used for welding corrugated plates (20) and box beams (21), characterized in that: include: A plurality of bases (1), wherein the plurality of bases (1) are arranged in parallel transversely, one end of each base (1) is provided with a fixed base (2), and the other end is provided with a sliding base (3), and a transverse driving mechanism (4) is provided between each sliding base (3) and the base (1); Two longitudinal conveying frames (5), the two longitudinal conveying frames (5) are respectively arranged on each of the fixed seats (2) and each of the sliding seats (3), and the two longitudinal conveying frames (5) are respectively provided with a conveying chain (6); A first driving reducer (7), the first driving reducer (7) being drivingly connected to the two conveying chains (6); A transverse hook (8) is arranged at the outer end of each of the fixed seats (2) and each of the sliding seats (3) and is used to clamp the corrugated plate (20) and the box beam (21).
2. The tooling for the automatic welding line of container plates according to claim 1 is characterized in that: The lateral drive mechanism (4) is a screw-nut mechanism, a nut (401) in the screw-nut mechanism is connected to the sliding seat (3), a screw (402) in the screw-nut mechanism is rotatably arranged in the base (1), and one end of the screw (402) is directly or indirectly connected to a second drive reducer (9).
3. The tooling for the automatic welding line of container plates according to claim 2 is characterized in that: The end of each lead screw (402) is respectively connected to a commutator (10), and a transmission shaft (11) is connected between each commutator (10), wherein one of the commutators (10) is connected to the main shaft of the second drive reducer (9).
4. The tooling for the automatic welding line of container plates according to claim 1 is characterized in that: The longitudinal conveying frame (5) comprises: A plurality of pillars (501), each of the pillars (501) being respectively arranged on each of the fixed seats (2) or each of the sliding seats (3); A longitudinal conveying beam (502), wherein the longitudinal conveying beam (502) is connected to each support (501) on the fixed seat (2) or the sliding seat (3); Sprockets (503), multiple sprockets (503) are distributed at both ends and other areas of each longitudinal conveying beam (502), and are respectively matched with the conveying chain (6), and one of the sprockets (503) is directly or indirectly connected to the main shaft of the first driving reducer (7).
5. The tooling for the automatic welding line of container plates according to claim 4 is characterized in that: A reversing seat (504) is respectively arranged on the lower side of the two longitudinal conveying beams (502), and one or more sprockets (503) are rotatably arranged on the reversing seat (504); a first output shaft (12) is connected between the first driving reducer (7) and a sprocket (503) on the reversing seat (504) on one side of the fixed seat (2); a second output shaft (13) is connected between the first driving reducer (7) and a sprocket (503) on the reversing seat (504) on one side of the sliding seat (3); the second output shaft (13) and the first output shaft (12) constitute a telescopic shaft.
6. The tooling for the automatic welding line of container plates according to claim 1 is characterized in that: It also comprises a lifting platform (14), wherein the lifting platform (14) is arranged on the inner side of each of the transverse hooks (8), and a deceleration hoist (15) is arranged between the lifting platform (14) and the transverse hooks (8).
7. The tooling for the automatic welding line of container plates according to claim 6 is characterized in that: It also includes a clamping cylinder (16), which is transversely arranged on the top of the transverse hook (8), and the protruding end of the clamping cylinder (16) is connected to a push plate (17).
8. The tooling for the automatic welding line of container plates according to claim 6 is characterized in that: A lifting synchronous shaft (18) is connected between every two adjacent deceleration hoists (15), and one of the lifting synchronous shafts (18) is connected to a lifting motor (19).