Automatic centering clamp for gear shaft production
By designing an automatic centering fixture for gear shaft production, the cumbersome clamping process in the prior art is solved, and the rapid and precise clamping and height adjustment of gear shafts are achieved, and the working efficiency is improved.
Patent Information
- Application Number
- CN202420482927.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-13
AI Technical Summary
The prior art requires frequent adjustment of the height of both ends of the gear shaft when clamping a stepped gear shaft, resulting in a cumbersome clamping process and reducing working efficiency.
An automatic centering fixture is designed, including a base, a slide rail, a slide table and a self-centering clamping assembly. The sliding table is equipped with a slide groove, a slide seat and a clamp. The pallet is equipped with a V-port and an extension platform. The pallets are brought close to or away from each other through driving components (such as bidirectional threaded rods and motors), thereby realizing automatic centering and height of the gear shaft. adjust.
Through the design of automatic centering fixtures, gear shafts of different lengths and diameters can be quickly and accurately clamped, ensuring that the height of the two ends of the axis is consistent, improving working efficiency and simplifying the clamping process.
Smart Images

Figure CN222472212U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear shaft production, in particular to an automatic centering fixture used for gear shaft production. Background Art
[0002] A gear shaft refers to a mechanical part that supports a rotating part and rotates with it to transmit motion, torque or bending moment. It is usually in the shape of a metal round rod, and each section can have different diameters. The parts that rotate in the machine are installed on the shaft, and the gear shaft usually needs to be fixed with the help of a fixture during processing;
[0003] For example, in the utility model patent with the announcement number CN215148441U, a processing tool for a gear shaft is disclosed, including a base, on which a V-shaped block 1 and a V-shaped block 2 are movably arranged, and a self-leveling component is arranged on the base to horizontally place the gear shaft when it is placed on the V-shaped block 1; a moving component is arranged on the base to drive the V-shaped block 2 to move downward to cooperate with the V-shaped block 1 to clamp the gear shaft; an adjusting component is arranged on the moving component;
[0004] However, the utility model needs to frequently adjust the heights of both ends of the gear shaft when clamping the stepped gear shaft, and the clamping process is relatively cumbersome, which reduces work efficiency. Utility Model Content
[0005] In view of the deficiencies of the prior art, the utility model provides an automatic centering fixture for gear shaft production, which solves the technical problem that the prior device needs to frequently adjust the heights of both ends of the gear shaft when clamping a stepped gear shaft.
[0006] To achieve the above purpose, the utility model is implemented by the following technical solutions: an automatic centering fixture for gear shaft production, comprising a base, a slide rail is arranged on the base, two slides are slidably arranged on the slide rail, and self-centering clamping components are arranged on the two slides;
[0007] The self-centering clamping assembly includes a slide and a clamping plate, the slide is provided with two mutually parallel slide grooves, the slide is two in number and slides in the two slide grooves, the clamping plates are two in number and are detachably connected to the two slides, a V-mouth is provided in each of the two clamping plates, and an extension platform is provided on one side below the V-mouth, and the two clamping plates are installed in opposite directions;
[0008] The slide table is provided with a driving component for driving the two slide seats to move closer to each other or away from each other.
[0009] Preferably, the driving assembly includes a bidirectional threaded rod, which is rotatably arranged on the slide between the two slide seats, and one side of the two slide seats is fixedly provided with a threaded cylinder screwed on the bidirectional threaded rod, and a motor is fixedly arranged on the slide, and one end of the bidirectional threaded rod is connected to the driving end of the motor.
[0010] Preferably, a positioning rod is inserted on the slide platform, and a plurality of positioning holes are provided on the base along the length direction of the slide rail, and the positioning rod matches the positioning holes.
[0011] Preferably, the clamping plate is fixed to the sliding seat by countersunk screws.
[0012] Beneficial Effects
[0013] The utility model provides an automatic centering fixture for the production of gear shafts, which has the following beneficial effects: by arranging the clamping components on two slides, the device can clamp gear shafts of different lengths; by providing an extension platform, the gear shaft can be placed on it before clamping; the gear shaft can be clamped by bringing two clamping plates close to each other; since the clamping plates are provided with a V-mouth, the axial center height of the gear shaft can be vertically aligned with the center of the V-mouth height direction after the gear shaft is clamped; and by respectively arranging two clamping plates on the two slides, it is ensured that the heights of both ends of the axial line are consistent after the gear shaft is clamped. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is the front view of the utility model;
[0015] Figure 2 It is a top view of the utility model;
[0016] Figure 3 This is a state diagram when the two clamps are separated.
[0017] In the figure: 1, base; 2, slide rail; 3, slide table; 4, slide groove; 5, slide seat; 6, clamping plate; 6a, V-mouth; 6b, extension platform; 7, bidirectional threaded rod; 8, motor; 9, threaded cylinder; 10, positioning rod; 11, positioning hole; 12, countersunk screw. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0019] See also Figure 1-3The utility model provides a technical solution: an automatic centering fixture for gear shaft production, comprising a base 1, a slide rail 2 is arranged on the base 1, two slides 3 are slidably arranged on the slide rail 2, the two slides 3 can slide along the length direction of the slide rail 2 to realize clamping of gear shafts of different lengths, and both slides 3 are provided with self-centering clamping components.
[0020] As an embodiment of the utility model, the self-centering clamping assembly includes a slide 5 and a clamping plate 6. Two parallel slide grooves 4 are provided on the slide 3. There are two slides 5 that slide in the two slide grooves 4. There are two clamping plates 6 that are detachably connected to the two slides 5. V-mouths 6a are provided in the two clamping plates 6, and an extension platform 6b is provided on the side below the V-mouth 6a. The two clamping plates 6 are installed in opposite directions. A driving assembly for driving the two slides 5 to approach or move away from each other is provided on the slide 3. When the two clamping plates 6 are separated, the extension platform 6b can be used to place the gear shaft. When the two clamping plates 6 are close to each other, the gear shaft can be clamped through the V-mouth 6a. At the same time, when clamped at different diameter positions of the stepped gear shaft, the axial center height of the gear shaft can also be vertically aligned with the center of the height direction of the V-mouth 6a. The self-centering clamping assembly on the two slides 3 can ensure that the heights of the two ends of the gear shaft axis are consistent.
[0021] As an embodiment of the utility model, the driving assembly includes a bidirectional threaded rod 7, which is rotatably arranged on a slide 3 between two slides 5. One side of the two slides 5 is fixedly provided with a threaded cylinder 9 screwed on the bidirectional threaded rod 7. A motor 8 is fixedly arranged on the slide 3. One end of the bidirectional threaded rod 7 is connected to the driving end of the motor 8. The motor 8 adopts a torque motor. By starting the motor 8, the bidirectional threaded rod 7 can be driven to rotate, thereby driving the two slides 5 and the splint 6 to move closer to or away from each other through the threaded cylinder 9.
[0022] As an embodiment of the utility model, a positioning rod 10 is inserted on the slide 3, and a plurality of positioning holes 11 are arranged on the base 1 along the length direction of the slide rail 2. The positioning rod 10 matches the positioning holes 11. By inserting the positioning rod 10 into the positioning holes 11 at different positions, the slide 3 can be fixed at different positions on the slide rail 2.
[0023] As an embodiment of the utility model, the clamping plate 6 is fixed to the slide seat 5 by countersunk screws 12. The clamping plate 6 can be removed by unscrewing the countersunk screws 12, so that the clamping plates 6 of different sizes can be replaced easily.
[0024] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and a suitable controller should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and no longer explains the electrical control.
[0025] The working principle and use process of the utility model are as follows: when in use, the motor 8 is started to separate the two clamping plates 6, and the position of the slide 3 is adjusted according to the length of the clamped gear shaft. It should be noted that the two clamping plates 6 on the same slide 3 need to be placed on a step section of the same diameter of the gear shaft, and the slide 3 can be positioned by cooperating with the positioning rod 10 and the positioning hole 11, and the gear shaft is placed on the extension platform 6b. The motor 8 is started to bring the two clamping plates 6 close to each other and clamp the gear shaft. After the gear shaft is clamped, the V-mouth 6a on the two clamping plates 6 can be used to vertically align the axial center height of the gear shaft with the center of the height direction of the V-mouth 6a. The two clamping plates 6 provided on the two slides 3 can ensure that the heights of the two ends of the axial line are consistent after the gear shaft is clamped.
[0026] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic centering fixture for gear shaft production, characterized in that: It comprises a base (1), the base (1) is provided with a slide rail (2), two slide tables (3) are slidably provided on the slide rail (2), and both slide tables (3) are provided with a self-centering clamping assembly; The self-centering clamping assembly comprises a slide seat (5) and a clamping plate (6), the slide table (3) is provided with two mutually parallel slide grooves (4), the slide seats (5) are two in number and slide in the two slide grooves (4), the clamping plates (6) are two in number and are detachably connected to the two slide seats (5), the two clamping plates (6) are provided with a V-mouth (6a) in each of the two clamping plates (6) and an extension platform (6b) is provided on one side below the V-mouth (6a), and the two clamping plates (6) are installed in opposite directions; The slide table (3) is provided with a driving component for driving the two slide seats (5) to move closer to each other or away from each other.
2. The automatic centering fixture for gear shaft production according to claim 1, characterized in that: The driving assembly comprises a bidirectional threaded rod (7), the bidirectional threaded rod (7) being rotatably arranged on the slide (3) between the two slide seats (5), a threaded cylinder (9) being screwed onto the bidirectional threaded rod (7) being fixedly arranged on one side of the two slide seats (5), a motor (8) being fixedly arranged on the slide (3), and one end of the bidirectional threaded rod (7) being connected to the driving end of the motor (8).
3. The automatic centering fixture for gear shaft production according to claim 1, characterized in that: A positioning rod (10) is inserted on the slide table (3), and a plurality of positioning holes (11) are provided on the base (1) along the length direction of the slide rail (2), and the positioning rod (10) matches the positioning holes (11).
4. The automatic centering fixture for gear shaft production according to claim 1, characterized in that: The clamping plate (6) is fixed on the sliding seat (5) by means of countersunk screws (12).
Citation Information
Patent Citations
Machining tool for gear shaft
CN215148441U