Multi-station squeeze riveter
By designing a multi-station riveting machine, the synergy between hydraulic cylinders and cylinders can achieve accurate movement of protective covers and limit blocks, solving the problems of waste scattering and inaccurate positioning of workpieces by existing riveting machines, and improving operational safety and productivity.
Patent Information
- Application Number
- CN202421317292.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-11
AI Technical Summary
During the processing operation of existing riveting presses, waste is scattered uncontrollably, which poses safety hazards. The amplitude of the equipment's force application is too large, resulting in undesirable displacement of the workpiece fixing device, affecting the accuracy and consistency of riveting operation. .
A multi-station rivet press is designed to drive the protective cover and rivet head down through the hydraulic cylinder. The protective cover provides protection on the workbench, and the rivet head accurately rivets the workpiece on the turntable. At the same time, through the gas introduction between the cylinders and the expansion of the cylinders, the sliding of the limit block and the precise positioning of the turntable are achieved.
It effectively isolates operating risks, provides necessary protection, improves production efficiency, reduces safety hazards, and achieves accurate, efficient and safe processing of workpieces.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of riveting machines, in particular to a multi-station riveting machine. Background Art
[0002] The riveting process plays a vital role in many manufacturing fields, such as automobile manufacturing and maintenance, aerospace, shipbuilding and hardware manufacturing. The riveting technology can tightly combine plastic workpieces with metal materials, greatly simplifying the locking and installation process of the workpieces. The key equipment to complete this process is the riveting machine, which is widely used in metal processing, electronic manufacturing and other fields. The main function of the riveting machine is to achieve the fixed installation of metal parts through mechanical action. Its core technology covers a variety of processes such as riveting, riveting and pressing.
[0003] Most of the existing riveting machines are often accompanied by uncontrolled scattering of waste during processing operations, which not only poses a direct safety threat to on-site operators, but may also cause accidental injuries. In addition, during the riveting process, the equipment applies excessive force, resulting in unexpected displacement of the workpiece fixture, making it difficult to ensure that each riveting operation can accurately and correctly meet high quality standards, which has an adverse impact on the accuracy and consistency of the finished product.
[0004] Therefore, the utility model provides a multi-station riveting machine to solve the problems raised in the above background technology. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a multi-station riveting machine is proposed. In actual operation, the hydraulic cylinder drives the protective cover and the riveting head to descend. When the protective cover reaches the workbench, it will provide protection. Then, the riveting head performs precise riveting processing on the workpiece placed on the turntable. When the protective cover moves downward, the connecting block at its rear end will allow the gas inside the second cylinder to enter the first cylinder, so that the first cylinder is extended, and then the first cylinder drives the limit block to slide inside the workbench and insert it into the limit groove on the turntable to realize the positioning operation of the turntable.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A multi-station riveting machine comprises a workbench, a mounting frame is fixedly arranged on the upper end of the workbench, a hydraulic cylinder is fixedly arranged on the upper end of the mounting frame, two fixing rings are fixedly arranged on the outside of the output end of the hydraulic cylinder, a protective cover is slidably arranged on the outside of the output end of the hydraulic cylinder, a motor is fixedly arranged inside the workbench, a rotating disk is fixedly arranged on the output end of the motor, and a riveting head is fixedly arranged on the output end of the hydraulic cylinder;
[0008] Two connecting blocks are fixedly arranged at the rear end of the protective cover, and slide grooves are provided on both sides of the mounting frame. The outsides of the two connecting blocks are slidably arranged inside the slide grooves. A second cylinder is fixedly arranged inside the mounting frame, and the two connecting blocks are fixedly arranged on opposite sides of the output end of the second cylinder. A first cylinder is fixedly arranged inside the workbench near the rear end, and a limit block is fixedly arranged at the output end of the first cylinder. A plurality of limit grooves are provided on the outside of the turntable.
[0009] Through the above technical solution, during the operation, the hydraulic cylinder is activated, and the protective cover moves downward together with the rivet head. When the protective cover reaches the workbench level, it assumes the role of protection. Then, the rivet head will process the workpiece on the turntable. When the protective cover moves downward, the gas in the second cylinder will be introduced into the first cylinder, triggering the extension of the first cylinder, so that the first cylinder drives the limit block to slide in the workbench and finally insert it into the preset limit groove of the turntable to achieve the fixation and precise positioning of the turntable. It not only improves work efficiency, but also enables each workpiece to be processed accurately, efficiently and safely.
[0010] Furthermore, the turntable is externally rotatably arranged on the upper end of the workbench, and a plurality of placement slots are provided on the upper end of the turntable;
[0011] Through the above technical solution, when the turntable rotates, its outer part will rotate on the workbench, and at the same time, there are multiple placement grooves on the upper end of the turntable to facilitate processing operations.
[0012] Furthermore, the outer portion of the limit block is slidably disposed inside the workbench near the rear end, and the outer portion of the limit block is slidably disposed inside one of the plurality of limit grooves;
[0013] Through the above technical solution, when the limit block slides inside the workbench, when it slides to the final position, the limit block will slide into one of the multiple limit grooves to achieve the positioning operation.
[0014] Furthermore, a mounting groove is provided at the front end of the mounting frame, and the rear end of the protective cover is slidably arranged inside the mounting groove;
[0015] Through the above technical solution, when the protective cover slides, its rear end will slide in the installation groove opened at the front end of the installation frame, so that the protective cover can run stably.
[0016] Furthermore, a vacuum cleaner is fixedly arranged inside the workbench, and a vacuum head is fixedly arranged at the front end of the mounting frame;
[0017] Through the above technical solution, the vacuum cleaner absorbs the debris and dust generated during the riveting process through the vacuum head, thereby keeping the working environment clean.
[0018] Furthermore, a plurality of ventilation slots are provided on both sides of the workbench, and the output end of the second cylinder is slidably arranged inside the mounting frame;
[0019] Through the above technical solution, the ventilation groove is used for heat dissipation and ventilation. When the second cylinder is extended, its output end will slide inside the mounting frame, so that its operation is stable.
[0020] Furthermore, four supporting legs are threadedly connected to the lower end of the workbench, and a cabinet door is hingedly provided at the front end of the workbench;
[0021] Through the above technical solution, the cabinet door can be hinged and opened to store tools, which is easy to operate. The supporting legs are used to support the entire equipment to improve the stability of the equipment.
[0022] The utility model has the following beneficial effects:
[0023] 1. The utility model proposes a multi-station riveting machine. When executing the riveting process, the workpiece is placed in the placement groove on the turntable, so that the workpiece arrives at the preset riveting position in sequence. At this time, the output end of the hydraulic cylinder extends to drive the riveting head to press the workpiece downward, and the protective cover at the output end of the hydraulic cylinder slides down accordingly, so that the protective cover forms a safety barrier for the operating area while sliding down and covering the work surface, thereby effectively isolating potential operating risks and providing necessary protection for the riveting operation, which not only improves production efficiency, but also reduces safety hazards and speeds up the operation.
[0024] 2. The utility model proposes a multi-station riveting machine. When the protective cover is lowered, the connecting block at the rear end thereof slides in the slide groove outside the mounting frame. The connecting block is connected to the output end of the second cylinder. When the connecting block slides, the second cylinder is caused to contract, so that the gas inside the second cylinder flows into the first cylinder through the air pipe, thereby driving the first cylinder to extend, driving the limit block connected thereto to slide in the workbench, so that the limit block slides into the limit groove outside the turntable, thereby realizing the precise positioning of the turntable and improving the accuracy of workpiece processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is an axonometric schematic diagram of the utility model;
[0026] Figure 2 It is a schematic diagram of the front section and front view of the utility model;
[0027] Figure 3 It is a side-section axonometric schematic diagram of the utility model;
[0028] Figure 4 It is a schematic diagram of the front section and rear axonometric view of the utility model.
[0029] Legend:
[0030] 1. Mounting frame; 2. Workbench; 3. Cabinet door; 4. Support leg; 5. Hydraulic cylinder; 6. Mounting slot; 7. Slide slot; 8. Fixed ring; 9. Turntable; 10. Protective cover; 11. Placement slot; 12. Limiting slot; 13. Ventilation slot; 14. Riveting head; 15. Motor; 16. Vacuum cleaner; 17. Vacuum cleaner head; 18. Limiting block; 19. First cylinder; 20. Connecting block; 21. Second cylinder. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1-4 , an embodiment provided by the utility model:
[0033] A multi-station riveting machine comprises a workbench 2, a mounting frame 1 is fixedly arranged on the upper end of the workbench 2, a hydraulic cylinder 5 is fixedly arranged on the upper end of the mounting frame 1, two fixing rings 8 are fixedly arranged on the outer side of the output end of the hydraulic cylinder 5, a protective cover 10 is slidably arranged on the outer side of the output end of the hydraulic cylinder 5, a motor 15 is fixedly arranged inside the workbench 2, a turntable 9 is fixedly arranged on the output end of the motor 15, a riveting head 14 is fixedly arranged on the output end of the hydraulic cylinder 5, the turntable 9 is rotatably arranged on the outer side of the workbench 2, a plurality of placement slots 11 are opened on the upper end of the turntable 9, a mounting slot 6 is opened on the front end of the mounting frame 1, and the rear end of the protective cover 10 is slidably arranged inside the mounting slot 6;
[0034] When the workpiece is subjected to riveting processing, the workpiece is precisely placed in the placement groove 11 on the turntable 9, and then the motor 15 inside the workbench 2 activates the turntable 9 and drives it to rotate, so that each workpiece enters the set riveting point in turn. At this time, the hydraulic cylinder 5, as a power source, will start to extend at its output end, leading the riveting head 14 to move downward. At the same time, the protective cover 10 at the output end of the hydraulic cylinder 5 will also slide with it. When the protective cover 10 slides, its rear end will slide in the mounting groove 6 opened on the outside of the mounting frame 1. The mounting groove 6 makes the protective cover 10 run stably. When the protective cover 10 covers the top of the workbench 2, it will provide additional safety protection for the operating environment. In this environment, the riveting head 14 performs efficient, safe and precise riveting operations on the workpiece that arrives at the working position. The protective cover 10 can effectively isolate the operating area, protect the operator from mechanical damage, improve the safety performance of the equipment, thereby improving work efficiency, while also ensuring the safety of the operation process, and realizing smooth and reliable production operations.
[0035] Two connecting blocks 20 are fixedly provided at the rear end of the protective cover 10, and slide grooves 7 are provided on both sides of the mounting frame 1. The exteriors of the two connecting blocks 20 are slidably arranged inside the slide grooves 7. A second cylinder 21 is fixedly provided inside the mounting frame 1, and the opposite sides of the two connecting blocks 20 are fixedly provided on both sides of the output end of the second cylinder 21. A first cylinder 19 is fixedly provided inside the workbench 2 at the rear end, and a limiting block 18 is fixedly provided at the output end of the first cylinder 19. A plurality of limiting grooves 12 are provided on the exterior of the turntable 9, and the limiting block 18 is slidably arranged outside the workbench 2 at the rear end, and the limiting block 18 is slidably arranged inside one of the plurality of limiting grooves 12, and the output end of the second cylinder 21 is slidably arranged inside the mounting frame 1;
[0036] As the protective cover 10 descends, the connecting block 20 at its rear end will slide in the slide groove 7 provided in the mounting frame 1. The connecting block 20 is connected to the output end of the second cylinder 21. When the connecting block 20 moves, the second cylinder 21 will contract, and the gas inside it will be guided into the first cylinder 19 through the internal air pipe, thereby prompting the first cylinder 19 to extend. The principle of gas pressure transmission is utilized to achieve efficient conversion and utilization of energy. The extension movement of the first cylinder 19 will drive the limit block 18 to slide inside the workbench 2, so that the limit block 18 is accurately embedded in the limit groove 12 outside the turntable 9, thereby achieving precise positioning of the turntable 9, so that the turntable 9 remains stable during the riveting process, and riveting errors caused by the movement of the turntable 9 are prevented.
[0037] A vacuum cleaner 16 is fixedly arranged inside the workbench 2, and a vacuum head 17 is fixedly arranged at the front end of the mounting frame 1. When dust and impurities are generated during the riveting process, the vacuum cleaner 16 inside the workbench 2 is activated so that the vacuum head 17 on the mounting frame 1 can suck out the dust and debris generated during the working process, which not only keeps the working environment clean and avoids the influence of dust and debris on the quality of the workpiece, but also improves the working environment of the operator. Multiple ventilation slots 13 are provided on both sides of the workbench 2. The design of the ventilation slots 13 helps to dissipate heat from the equipment and prolong the service life of the equipment. Four supporting legs 4 are threadedly connected at the lower end of the workbench 2. The supporting legs 4 can improve the stability of the equipment, and by rotating the supporting legs 4 threadedly connected under the workbench 2, the workbench 2 can be moved to the required height, which is easy to operate. A cabinet door 3 is hingedly arranged at the front end of the workbench 2. The hinged cabinet door 3 is not only convenient to operate, but also can quickly maintain and repair the equipment, and is convenient for storing tools and accessories, thereby improving on-site management efficiency.
[0038] Working principle: When performing riveting processing on a workpiece, first place the tool to be processed into the placement slot 11 on the turntable 9, and then drive the turntable 9 to rotate through the motor 15, so that multiple workpieces on the turntable 9 can enter the riveting position in turn. At this time, the hydraulic cylinder 5 provides the driving force required for riveting, and its output end extends to drive the riveting head 14 to move downward. At the same time, the protective cover 10 on the output end of the hydraulic cylinder 5 will move synchronously. When the protective cover 10 moves downward, its rear end will slide in the mounting slot 6 opened on the outside of the mounting frame 1, and its internal connecting block 20 will be on both sides of the mounting frame 1. The second cylinder 21 is driven to retract and the gas in the second cylinder 21 flows into the first cylinder 19 through the air pipe inside the equipment, so that the first cylinder 19 extends and drives the limit block 18 to slide inside the workbench 2, so that the limit block 18 slides into the limit groove 12 outside the turntable 9, so as to position the turntable 9. When the protective cover 10 reaches the upper end of the workbench 2, it will provide protection for the operation. At this time, the rivet head 14 will perform efficient, safe and accurate rivet operations on the workpiece placed in the slot 11.
[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A multi-station riveting machine, comprising a workbench (2), characterized in that: A mounting frame (1) is fixedly arranged on the upper end of the workbench (2), a hydraulic cylinder (5) is fixedly arranged on the upper end of the mounting frame (1), two fixing rings (8) are fixedly arranged on the outside of the output end of the hydraulic cylinder (5), a protective cover (10) is slidably arranged on the outside of the output end of the hydraulic cylinder (5), a motor (15) is fixedly arranged inside the workbench (2), a rotating disk (9) is fixedly arranged on the output end of the motor (15), and a rivet head (14) is fixedly arranged on the output end of the hydraulic cylinder (5); Two connecting blocks (20) are fixedly arranged at the rear end of the protective cover (10), sliding grooves (7) are provided on both sides of the mounting frame (1), and the outsides of the two connecting blocks (20) are slidably arranged inside the sliding grooves (7), a second cylinder (21) is fixedly arranged inside the mounting frame (1), and the two connecting blocks (20) are fixedly arranged on opposite sides of the output end of the second cylinder (21), a first cylinder (19) is fixedly arranged inside the workbench (2) near the rear end, and a limiting block (18) is fixedly arranged at the output end of the first cylinder (19), and a plurality of limiting grooves (12) are provided on the outside of the turntable (9).
2. A multi-station riveting machine according to claim 1, characterized in that: The turntable (9) is externally rotatably arranged on the upper end of the workbench (2), and a plurality of placement slots (11) are provided on the upper end of the turntable (9).
3. The multi-station riveting machine according to claim 1, characterized in that: The limit block (18) is externally slidably arranged inside the workbench (2) near the rear end, and the limit block (18) is externally slidably arranged inside one of the plurality of limit slots (12).
4. The multi-station riveting machine according to claim 1, characterized in that: The front end of the mounting frame (1) is provided with a mounting groove (6), and the rear end of the protective cover (10) is slidably arranged inside the mounting groove (6).
5. The multi-station riveting machine according to claim 1, characterized in that: A dust collector (16) is fixedly arranged inside the workbench (2), and a dust collector head (17) is fixedly arranged at the front end of the mounting frame (1).
6. The multi-station riveting machine according to claim 1, characterized in that: A plurality of ventilation slots (13) are provided on both sides of the workbench (2), and the output end of the second cylinder (21) is slidably arranged inside the mounting frame (1).
7. The multi-station riveting machine according to claim 1, characterized in that: The lower end of the workbench (2) is threadedly connected to four supporting legs (4), and the front end of the workbench (2) is hingedly provided with a cabinet door (3).