Middle vertical spiral device of ship unloader
By designing a bearing and lubricating oil circulation flow system with a cooling structure in the unloader, the problem of overheating eccentricity of the spiral shaft is solved, the rotation stability of the spiral shaft is improved, and the material conveying equipment is protected.
Patent Information
- Application Number
- CN202420843778.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The spiral shaft in the unloader is prone to overheating eccentricity problems when rotating at high speed or load, which causes friction between the spiral blades and the inner wall of the conveying pipeline, affecting working stability.
A vertical spiral device in the middle of the ship unloader is designed, and a bearing with a cooling structure is adopted. Through the cooperation of the upper shaft seat and the lower shaft seat, the shaft center is installed and the circulating flow of lubricating oil is realized, thereby improving the rotational stability of the branch screw blade shaft.
It effectively reduces the heat generation of the spiral shaft when rotating at high speed or load, improves the rotation stability of the spiral shaft, and protects the material conveying equipment.
Smart Images

Figure CN222475573U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of ship unloader equipment, in particular to a middle vertical spiral device of a ship unloader. Background Art
[0002] Ship unloader is a special machine that uses continuous conveying machinery to make a head that can lift bulk materials, or has the ability to take materials by itself, or is equipped with a taking and feeding device to continuously lift bulk materials out of the cabin, and then unload them to the arm or frame and transport them to the shore main conveying system. The use of ship unloader can greatly improve the unloading efficiency, and the minimal dust pollution can keep the environment clean, which is efficient and environmentally friendly.
[0003] When transporting some materials with heavy loads or certain temperatures, when the speed of the screw shaft is too high, the screw shaft and the bearing will often have overheating and eccentricity problems, which will cause friction between the screw blades and the inner wall of the conveying pipe, thus affecting the working stability. Therefore, after working for a period of time, the screw shaft needs to be stopped and cooled to reduce the eccentricity caused by wear and tear, thereby protecting the screw device. Utility Model Content
[0004] The main purpose of the utility model is to propose a middle vertical screw device of a ship unloader, aiming to design a bearing with a cooling structure, thereby reducing the heat generated when the screw shaft rotates at high speed or under load, thereby making the screw shaft rotate stably while protecting the material conveying equipment.
[0005] In order to achieve the above-mentioned purpose, the utility model proposes a middle vertical spiral device of a ship unloader, comprising:
[0006] A main pipeline, wherein the main pipeline is provided with an inlet and an outlet, and the main pipeline includes a plurality of branch pipelines and a connection device provided between two branch pipelines;
[0007] The branch pipe is provided with a branch screw shaft, and the connection device comprises a connection pipe matched with the branch pipe and a bearing seat connecting the branch screw shaft;
[0008] The bearing seat comprises an upper shaft seat installed on the connecting pipe and a lower shaft seat installed on the upper shaft seat, wherein the upper shaft seat and the lower shaft seat form a pivot hole arranged along the axis, and the front and rear ends of the pivot hole are provided with stoppers, and form a limit groove;
[0009] The shaft center is pivotally mounted in the pivot hole, and the shaft center is provided with a limiting portion that is inserted into the limiting groove, the limiting portion and the limiting groove form a flow channel, and a relatively sealed cavity is formed by the blocking portion, and the two ends of the shaft center are used to connect the two branched spiral blade shafts;
[0010] The upper shaft seat and the lower shaft seat are respectively provided with an input pipe and an output pipe communicating with the cavity, and the input pipe and the output pipe are fixed between the bearing seat and the connecting pipe.
[0011] In the actual design, the spiral material conveying device is arranged vertically, so the rotational lubrication requirements for the branch screw blade shaft are relatively high. The upper shaft seat and the lower shaft seat are cooperated to facilitate the installation of the axis, wherein the axis is used to facilitate the mutual splicing of the branch screw blade shafts. During assembly, the axis is installed on the upper shaft seat, and then the lower shaft seat is fixed to limit the axis and form a sealed cavity. The circulation of the lubricating oil is realized by connecting the input pipe and the output pipe, thereby effectively improving the rotational stability of the branch screw blade shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional schematic diagram of the utility model;
[0013] Figure 2 This is a cross-sectional view of the utility model;
[0014] Figure 3 It is a schematic diagram of the bearing seat;
[0015] Figure 4 Cross-section view of the bearing seat Figure 1 ;
[0016] Figure 5 Cross-section diagram of the bearing seat Figure 2 .
[0017] In the figure, 1 is the main pipeline, 11 is the feed inlet, 12 is the discharge port, 2 is the branch pipeline, 21 is the branch screw blade shaft, 3 is the connecting pipeline, 30 is the bearing seat, 31 is the upper shaft seat, 32 is the lower shaft seat, 33 is the pivot hole, 4 is the stopper, 41 is the limit groove, 5 is the axis, 51 is the flow channel, 61 is the input pipeline, 62 is the output pipeline, 601 is the main body, 602 is the threaded part, 603 is the connecting part, 604 is the rubber pad, 605 is the nut, 7 is the support arm, 71 is the arc part, 72 is the arc seat, 81 is the rectangular shell, 82 is the cover body, 91 is the first coupling plate, 92 is the second coupling plate, 93 is the third coupling plate, and 94 is the fourth coupling plate. DETAILED DESCRIPTION
[0018] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial...), then the directional indication is only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0020] In addition, if there are descriptions involving "first" or "second" etc. in the embodiments of the utility model, the descriptions of "first" or "second" etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0021] like Figures 1 to 5 As shown, a middle vertical screw device of a ship unloader comprises:
[0022] A main pipeline 1, wherein the main pipeline 1 is provided with an inlet 11 and an outlet 12, and the main pipeline 1 comprises a plurality of branch pipelines 2 and a connection device provided between two branch pipelines 2;
[0023] The branch pipe 2 is provided with a branch screw shaft 21, and the connection device includes a connection pipe 3 matched with the branch pipe 2 and a bearing seat 30 connecting the branch screw shaft 21;
[0024] The bearing seat 30 includes an upper shaft seat 31 installed on the connecting pipe 3 and a lower shaft seat 32 installed on the upper shaft seat 31. The upper shaft seat 31 and the lower shaft seat 32 surround a pivot hole 33 that is arranged along the axis 5. The front and rear ends of the pivot hole 33 are convexly provided with a stopper 4 to surround a limiting groove 41.
[0025] The shaft 5 is pivotally mounted on the pivot hole 33, and the shaft 5 is provided with a limiting portion that is inserted into the limiting groove 41. The limiting portion and the limiting groove form a flow channel 51, and a relatively sealed cavity is formed by the stopper 4. The two ends of the shaft 5 are used to connect the two branched spiral blade shafts 21;
[0026] The upper shaft seat 31 and the lower shaft seat are respectively provided with an input pipe 61 and an output pipe 62 communicating with the cavity, and the input pipe 61 and the output pipe 62 are fixed between the bearing seat 30 and the connecting pipe 3.
[0027] In the actual design, the spiral material conveying device is arranged vertically, so the rotational lubrication requirement for the branch screw blade shaft 21 is relatively high. Through the cooperation of the upper shaft seat 31 and the lower shaft seat 32, the shaft 5 can be easily installed, wherein the shaft 5 is used to facilitate the mutual splicing of the branch screw blade shaft 21. During assembly, the shaft 5 is installed on the upper shaft seat 31, and then the lower shaft seat 32 is fixed, thereby limiting the shaft 5 and forming a sealed cavity. The circulation of the lubricating oil is realized by connecting the input pipe 61 and the output pipe 62, thereby effectively improving the rotational stability of the branch screw blade shaft 21.
[0028] Specifically, the upper shaft seat 31 includes two arc-shaped portions 71 arranged opposite to each other, a support arm extending from the arc-shaped portion 71 toward the middle, and an upper pivot groove arranged between the two support arms, and the lower shaft seat 32 is provided with a lower pivot groove matched with the upper pivot groove, and the upper pivot groove and the lower pivot groove form a pivot hole 33, and the shaft 5 is installed in the pivot hole 33. The arrangement of the arc-shaped portion 71 can effectively increase the contact area between the connecting pipe 3 and the bearing seat 30, and the arrangement of the additional support arm can effectively reduce the obstruction of the connecting pipe 3 to the feeding channel, thereby improving the feeding stability.
[0029] In the embodiment of the utility model, the inner wall of the connecting pipe 3 is provided with an arc seat, the arc portion 71 is detachably mounted on the arc seat 72, and the arc seat and the connecting pipe 3 are integrally formed, such as by welding or molding, and the installation of the arc portion is facilitated by the provision of the arc seat.
[0030] Furthermore, the input pipe 61 and the output pipe 62 have the same structure, including a main body 601, a threaded portion 602 arranged on the inner side of the main body, and a connecting portion 603 extending out of the connecting pipe 3. The bearing seat 30 is provided with a threaded hole, and the threaded portion is installed in the threaded hole and connected to the flow channel 51, thereby facilitating the installation and fixation of the output pipe 62 and the input pipe 61.
[0031] In an embodiment of the utility model, the connecting portion of the main body extending out of the bearing seat 30 is provided with an external thread, and the external thread is fixed to the outer position of the bearing seat 30 by a nut. The main body is provided with a rubber gasket 604 at the position of the external thread, and the rubber gasket is arranged between the nut 605 and the bearing seat 30, thereby ensuring relative sealing in the connecting pipe 3.
[0032] Specifically, the connecting pipe 3 is provided with a rectangular shell 81 with a diameter suitable for the input pipe 61 and the output pipe 62, and the rectangular shell 81 is provided with a detachable cover 82. The cover is provided for convenient and timely inspection and installation.
[0033] In the embodiment of the utility model, a first coupling piece and a second coupling piece are respectively provided on both sides of the axis 5. The first coupling piece 91 and the second coupling piece 92 are used to respectively install the branch screw blade shaft 21, thereby realizing mutual splicing.
[0034] In an embodiment of the utility model, the cover body is also provided with a handle.
[0035] In the embodiment of the utility model, a third coupling piece 93 and a fourth coupling piece 94 are further provided on both sides of the connecting pipe 3, and the third coupling piece and the fourth coupling piece are used to respectively install the branch pipes 2, thereby realizing mutual splicing.
[0036] The above description is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent structural changes made by using the contents of the utility model specification and drawings under the utility model concept, or directly / indirectly used in other related technical fields are included in the patent protection scope of the utility model.
Claims
1. A middle vertical screw device of a ship unloader, characterized in that: include: A main pipeline, wherein the main pipeline is provided with an inlet and an outlet, and the main pipeline includes a plurality of branch pipelines and a connection device provided between two branch pipelines; The branch pipe is provided with a branch screw shaft, and the connection device comprises a connection pipe matched with the branch pipe and a bearing seat connecting the branch screw shaft; The bearing seat comprises an upper shaft seat installed on the connecting pipe and a lower shaft seat installed on the upper shaft seat, wherein the upper shaft seat and the lower shaft seat form a pivot hole which is arranged along the axis, and the front and rear ends of the pivot hole are provided with stoppers, and form a limit groove; The shaft center is pivotally mounted in the pivot hole, and the shaft center is provided with a limiting portion that is inserted into the limiting groove, the limiting portion and the limiting groove form a flow channel, and a relatively sealed cavity is formed by the blocking portion, and the two ends of the shaft center are used to connect the two branched spiral blade shafts; The upper shaft seat and the lower shaft seat are respectively provided with an input pipe and an output pipe communicating with the cavity, and the input pipe and the output pipe are fixed between the bearing seat and the connecting pipe.
2. The middle vertical screw device of the ship unloader according to claim 1, characterized in that: The upper shaft seat includes two oppositely arranged arc-shaped portions, a support arm extending from the arc-shaped portion toward the middle portion, and an upper pivot groove arranged between the two support arms. The lower shaft seat is provided with a lower pivot groove matching the upper pivot groove. The upper pivot groove and the lower pivot groove form a pivot hole, and the axis is installed in the pivot hole.
3. The middle vertical screw device of the ship unloader according to claim 2, characterized in that: An arc seat is provided on the inner wall of the connecting pipe, the arc portion is detachably mounted on the arc seat, and the arc seat and the connecting pipe are integrally formed.
4. The middle vertical screw device of the ship unloader according to claim 1, characterized in that: The input pipe and the output pipe have the same structure, including a main body, a threaded portion arranged inside the main body, and a connecting portion extending out of the connecting pipe. The bearing seat is provided with a threaded hole, and the threaded portion is installed in the threaded hole and communicated with the flow channel.
5. The middle vertical screw device of the ship unloader according to claim 4, characterized in that: The connecting portion of the main body extending out of the bearing seat is provided with an external thread, and the external thread is fixed to the outer periphery of the bearing seat by a nut. The main body is provided with a rubber pad at the position of the external thread, and the rubber pad is arranged between the nut and the bearing seat.
6. The middle vertical screw device of the ship unloader according to claim 1, characterized in that: The connecting pipe is located at the position of the input pipe and the output pipe, and a rectangular shell with a diameter suitable for the input pipe and the output pipe is integrally extended therefrom, and the rectangular shell is provided with a detachable cover.
7. The middle vertical screw device of the ship unloader according to claim 1, characterized in that: A first coupling piece and a second coupling piece are respectively provided on both sides of the axis, and the first coupling piece and the second coupling piece are used for respectively mounting the branch screw blade shafts.
8. The middle vertical screw device of the ship unloader according to claim 6, characterized in that: The cover body is also provided with a handle.
9. The middle vertical screw device of the ship unloader according to claim 1, characterized in that: A third coupling piece and a fourth coupling piece are also provided on both sides of the connecting pipe, and the third coupling piece and the fourth coupling piece are used to install branch pipes respectively.