Tamping hammer for coking tamping machine

By designing a detachable tamping hammer for coking tamping machine, the problem of waste of resources and high maintenance costs caused by the integrated structure of the medium-length rod and the hammer head of the existing technology is solved, and the fixation of the components is achieved separately and the impact force is reduced. The influence of bolts.

CN222476514UActive Publication Date: 2025-02-14XIAOYI PENGFEI IND CO LTD
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Patent Information

Application Number
CN202421230658.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-14
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The long rod of the tamping hammer for existing coking tamping machines is integrated with the hammer head, which causes the entire tamping hammer to be replaced during replacement, resulting in waste of resources and increased maintenance costs.

Method used

A detachable tamping hammer for coking tamping machine is designed, and the sliding connection between the convex connecting head and the convex slot is connected by a convex connecting head, and fixed by locking bolts and fixing bolts. The elastic rod is provided to absorb impact force.

Benefits of technology

The separate replacement of the long rod and the hammer head is achieved, which avoids waste of resources, reduces the maintenance cost, and reduces the impact of impact force on the fixing bolts through elastic rods, extending its service life.

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Abstract

The utility model relates to a tamping hammer for a coking tamping machine, and belongs to the technical field of coking tamping machines. Comprising a long rod and a hammer head, a convex connector is fixedly connected to the lower end of the long rod, a connecting seat is fixedly connected to the upper surface of the hammer head, a convex slot is formed in the connecting seat, the convex connector is slidably connected to the interior of the convex slot, and two sets of side threaded holes are formed in the two sides of the connecting seat. According to the tamping hammer, the long rod and the hammer head are of a detachable structure, so that when one of the long rod and the hammer head is damaged or abraded, an operator can independently replace the damaged part without replacing the whole tamping hammer, unnecessary resource waste is avoided, and meanwhile the maintenance cost is reduced. The long rod and the hammer head are connected in the mode that the convex connector is inserted into the convex slot, and on the basis, the long rod and the hammer head are fixed through the locking bolt and the fixing bolt, and it is ensured that the long rod and the hammer head are in a stable state during working.
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Description

Technical Field

[0001] The utility model relates to the technical field of coking tamping machines, in particular to a tamping hammer for a coking tamping machine. Background Art

[0002] Coke tamping machine is a kind of equipment used in the coking production process. Its main function is to compact and tamp the coal charged into the coke oven to improve the size and density of the coal, thereby ensuring the quality and output of coke. The tamping hammer is one of the core components of the equipment. The tamping hammer is usually composed of a long rod and a hammer head, and is made of high-strength alloy steel or other wear-resistant materials to ensure that it can withstand high pressure and frequent impacts without deformation or damage during the tamping process.

[0003] The existing tamping hammer for the coking tamping machine has a long rod and a hammer head which are integrally cast and formed, and can withstand the impact force during tamping.

[0004] However, after long-term use, the long rod and hammer head in the tamping hammer will be damaged and worn to varying degrees. Since the long rod and the hammer head are an integrated structure, when the tamping hammer needs to be replaced, the entire tamping hammer including the long rod and the hammer head must be replaced together, and it is impossible to replace one part alone. This will cause a waste of resources and increase maintenance costs. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a tamping hammer for a coking tamping machine. The technical solution of the utility model is as follows:

[0006] A tamping hammer for a coking tamping machine comprises a long rod and a hammer head, wherein the lower end of the long rod is fixedly connected with a convex connecting head, and the upper surface of the hammer head is fixedly connected with a connecting seat, a convex slot is provided inside the connecting seat, and the convex connecting head is slidably connected inside the convex slot, two groups of side threaded holes are provided on both sides of the connecting seat, and the side threaded holes are connected to the convex slot, the internal threads of the side threaded holes are connected to locking bolts, and the convex connecting head is fixed to the connecting seat by the locking bolts, a plurality of groups of upper threaded holes are provided on the upper surface of the connecting seat, and the upper threaded holes are connected to the convex slot, half of the upper threaded holes are internally threaded with fixing bolts for limiting the vertical position of the convex connecting head, and the other half of the upper threaded holes are internally connected with elastic rods.

[0007] Optionally, side grooves are provided on both sides of the convex connector, movable grooves are provided at both ends of the side grooves, and the ends of the locking bolts pass through the side threaded holes and abut against the inner walls of the movable grooves.

[0008] Optionally, the vertical height of the side groove is greater than the outer diameter of the locking bolt, and the vertical height of the movable groove is greater than the vertical height of the side groove.

[0009] Optionally, both sides of the upper surface of the convex connector are provided with limiting grooves, and the ends of the fixing bolts pass through the upper threaded holes and abut against the inner walls of the limiting grooves.

[0010] Optionally, the bottoms of the convex connector and the convex slot are both trapezoidal structures.

[0011] Optionally, the outer corner of the male connector and the inner corner of the male slot are both arc chamfered.

[0012] Optionally, the elastic rod includes a threaded sleeve, which is threadedly connected to the interior of the upper threaded hole, and the upper surface of the threaded sleeve is fixedly connected with a hexagonal fixing buckle, a sliding hole is opened inside the threaded sleeve, and a movable rod is slidably connected to the interior of the sliding hole, and the upper surface of the movable rod is fixedly connected with a support block, the upper surface of the support block is abutted with a spring, and the upper end of the spring abuts against the inner top wall of the hexagonal fixing buckle.

[0013] Optionally, a rubber pad is bonded to the lower surface of the movable rod.

[0014] All the above optional technical solutions can be combined arbitrarily, and the present utility model does not provide detailed descriptions of the structures after the combinations.

[0015] By means of the above scheme, the beneficial effects of the utility model are as follows:

[0016] 1. The long rod and hammer head adopt a detachable structure, which means that when a part of the long rod or hammer head is damaged or worn, the operator can replace the damaged part alone without replacing the entire tamping hammer. This avoids unnecessary waste of resources and reduces maintenance costs.

[0017] 2. The long rod and the hammer head are connected by inserting a convex connector into a convex slot. On this basis, they are fixed with locking bolts and fixing bolts to ensure that they are in a stable state during operation. In addition, an elastic rod is also provided to absorb and weaken part of the impact force generated by the hammer head. Through such a design, the impact force transmitted to the fixing bolt can be effectively reduced, thereby extending the service life of the fixing bolt. This structural design makes the connection between the long rod and the hammer head more stable, and improves the reliability and durability of the tamping hammer structure.

[0018] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1A schematic diagram of the overall appearance structure of a tamping hammer for a coking tamping machine provided by the utility model;

[0020] Figure 2 A front cross-sectional view of a tamping hammer for a coking tamping machine provided by the utility model;

[0021] Figure 3 A left side cross-sectional view of a tamping hammer for a coking tamping machine provided by the utility model;

[0022] Figure 4 A schematic diagram of the overall disassembled structure of a tamping hammer for a coking tamping machine provided by the utility model;

[0023] Figure 5 for Figure 4 A schematic diagram of the enlarged structure at A in the middle;

[0024] Figure 6 It is a schematic cross-sectional structural diagram of the elastic rod in the utility model.

[0025] Numbers in the figure: 1. long rod; 2. convex connector; 21. side groove; 211. movable groove; 22. limit groove; 3. hammer head; 4. connecting seat; 41. convex slot; 42. side threaded hole; 43. upper threaded hole; 5. locking bolt; 6. fixing bolt; 7. elastic rod; 71. threaded sleeve; 711. sliding hole; 72. hexagonal fixing buckle; 73. movable rod; 731. support block; 732. rubber pad; 74. spring. DETAILED DESCRIPTION

[0026] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0027] See also Figure 1-6 As shown, the utility model provides a tamping hammer for a coking tamping machine, comprising a long rod 1 and a hammer head 3, the lower end of the long rod 1 is fixedly connected with a convex connecting head 2, the upper surface of the hammer head 3 is fixedly connected with a connecting seat 4, a convex slot 41 is provided inside the connecting seat 4, and the convex connecting head 2 is slidably connected inside the convex slot 41, two groups of side threaded holes 42 are provided on both sides of the connecting seat 4, and the side threaded holes 42 are connected with the convex slot 41, the inner threads of the side threaded holes 42 are connected with locking bolts 5, and the convex connecting head 2 and the connecting seat 4 are fixed by the locking bolts 5, a plurality of groups of upper threaded holes 43 are provided on the upper surface of the connecting seat 4, and the upper threaded holes 43 are connected with the convex slot 41, half of the upper threaded holes 43 are connected with fixing bolts 6 for limiting the vertical position of the convex connecting head 2, and the inner threads of the other half of the upper threaded holes 43 are connected with elastic rods 7;

[0028] The utility model connects the hammer head 3 and the long rod 1 through the convex connector 2 and the connecting seat 4, and sets the hammer head 3 and the long rod 1 as a detachable structure, which is convenient for subsequent maintenance and replacement of the hammer head 3 or the long rod 1;

[0029] When installing the hammer head 3, it is only necessary to insert the convex connector 2 into the convex slot 41, and then limit the position of the convex connector 2 by the locking bolt 5 and the fixing bolt 6 to ensure that it is stable and reliable during operation; the elastic rod 7 can absorb and weaken part of the impact force generated by the hammer head 3, thereby reducing the impact on the fixing bolt 6 and protecting the fixing bolt 6.

[0030] Furthermore, both sides of the male connector 2 are provided with side grooves 21, and both ends of the side grooves 21 are provided with movable grooves 211. The end of the locking bolt 5 passes through the side threaded hole 42 and abuts against the inner wall of the movable groove 211; after the male connector 2 is inserted into the male slot 41, the locking bolt 5 is screwed into the side threaded hole 42, and its end abuts against the inside of the movable groove 211. At this time, the left and right groups of locking bolts 5 respectively limit the left and right sides of the male connector 2, which can effectively prevent the male connector 2 from unnecessary lateral movement during use. When disassembling the hammer head 3, the locking bolts 5 can be gradually loosened, and the disassembly process is safer and controllable, reducing the possibility of accidents. Specifically: first remove the locking bolts 5 at the same end on both sides of the connecting seat 4, and then loosen the locking bolts 5 at the other end on both sides of the connecting seat 4 (no need to completely remove them, so that the locking bolts 5 and the movable groove 211 lose the abutment state). At this time, move the hammer head 3 to the end where the locking bolt 5 is not completely removed, and the locking bolt 5 slides inside the side groove 21 until it slides to the movable groove 211, and the hammer head 3 cannot move. At this time, it is necessary to ensure that the position where the hammer head 3 slides down has sufficient strength to receive it, and finally completely remove the locking bolt 5. The hammer head 3 can continue to move until it is completely separated from the convex connector 2. The purpose of doing this is that if the hammer head 3 is in an inclined state, the two sets of locking bolts 5 are completely removed at this time. The hammer head 3 will slide down quickly due to the loss of the position restriction of the locking bolt 5 and the influence of its own inclined state, which may cause a safety accident.

[0031] Furthermore, the vertical height of the side groove 21 is greater than the outer diameter of the locking bolt 5. The purpose of this arrangement is to facilitate the sliding of the locking bolt 5 inside the side groove 21; the vertical height of the movable groove 211 is greater than the vertical height of the side groove 21. The purpose of this arrangement is that the locking bolt 5 only serves to limit the left and right positions of the convex connector 2. When the hammer head 3 is tamping and hammering, the hammer head 3 will generate an impact force from bottom to top. At this time, the upper and lower sides of the end of the locking bolt 5 will not contact the upper and lower sides of the movable groove 211, thereby avoiding the locking bolt 5 from being affected by the impact force and extending the service life of the locking bolt 5.

[0032] Furthermore, both sides of the upper surface of the male connector 2 are provided with limit slots 22, and the ends of the fixing bolts 6 pass through the upper threaded holes 43 and abut against the inner walls of the limit slots 22; the convex slots 41 serve the purpose of upper and lower limit for the male connector 2. After the male connector 2 is assembled and disassembled many times, a gap will be generated between the male connector 2 and the convex slots 41. At this time, only relying on the convex slots 41 to limit the upper and lower positions of the male connector 2 will result in a poor fixing effect. Therefore, by abutting the fixing bolts 6 against the upper end of the male connector 2, the upper and lower limit of the male connector 2 can be effectively provided, thereby enhancing its structural stability.

[0033] Furthermore, the bottom of the male connector 2 and the male slot 41 are both trapezoidal structures. The trapezoidal structure can increase the surface area of ​​the connection, thereby enhancing the firmness of the connection, making it more difficult for the hammer head 3 to fall off or loosen. In addition, the trapezoidal structure can also reduce the friction between the hammer head 3 and the connecting seat 4, so that the hammer head 3 moves more smoothly during use, thereby improving work efficiency. Secondly, since the trapezoidal structure has clear positioning features, it is easier to align the male connector 2 and the male slot 41 during assembly, reducing the error during assembly and improving assembly efficiency.

[0034] Furthermore, the outer corner of the male connector 2 and the inner corner of the male slot 41 are both arc-shaped chamfers; the arc-shaped chamfers can reduce the stress concentration at the connection between the male connector 2 and the male slot 41, making the force distribution more uniform and reducing the risk of fracture or deformation caused by excessive local stress. In addition, the arc-shaped chamfers can also reduce the friction between the male connector 2 and the male slot 41, making the connection smoother.

[0035] When the locking cam 73 is in the state of being moved forward, the locking cam 731 of the locking cam 73 When the tamping hammer is tamping, part of the impact force generated by the hammer head 3 can be transmitted to the movable rod 73 through the rubber pad 732. After the movable rod 73 is subjected to the impact force, it presses the spring 74 upward and transmits part of the impact force to the spring 74. The spring 74 shakes, thereby absorbing and weakening the impact force. The purpose of this is to absorb and weaken part of the impact force generated by the hammer head 3, thereby reducing the impact force transmitted to the fixing bolt 6 and extending the service life of the fixing bolt 6; the rubber pad 732 can provide a soft cushion layer, so that the contact between the movable rod 73 and the limit groove 22 becomes soft, thereby reducing the wear caused by hard contact. In addition, the rubber pad 732 can also absorb and weaken the impact force transmitted, and transmit the remaining impact force to the movable rod 73.

[0036] Working principle: When installing the hammer head 3, insert the connecting seat 4 into the outer side of the convex connecting head 2 through the convex slot 41. After being inserted into place, use the locking bolt 5 to screw into the side threaded hole 42 so that the end of the locking bolt 5 abuts against the inner wall of the movable groove 211. Use the fixing bolt 6 to screw into the upper threaded hole 43 so that the end of the fixing bolt 6 abuts against the inner wall of the limiting groove 22. At this time, the connecting seat 4 and the convex connecting head 2 are fixed by the locking bolt 5. Then screw the threaded sleeve 71 into the remaining upper threaded hole 43 through the hexagonal fixing buckle 72. When the rubber pad 732 contacts the limiting groove 22, continue to screw the hexagonal fixing buckle 72. At this time, the movable rod 73 will slide upward relative to the threaded sleeve 71, thereby compressing the spring 74. While the spring 74 is compressed, the elastic force generated can make the rubber pad 732 firmly fit the top of the inner wall of the limiting groove 22;

[0037] When the coking tamping machine drives the tamping hammer to perform reciprocating hammering, part of the impact force generated by the hammer head 3 is transmitted to the movable rod 73 through the rubber pad 732. The movable rod 73 then transmits part of the impact force to the spring 74, and the spring 74 undergoes elastic deformation, thereby absorbing the transmitted impact force, sharing the impact force, and reducing the impact force received by the fixing bolt 6.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.

Claims

1. A tamping hammer for a coking tamping machine, characterized in that: The invention comprises a long rod (1) and a hammer head (3), wherein the lower end of the long rod (1) is fixedly connected to a convex connector (2), the upper surface of the hammer head (3) is fixedly connected to a connecting seat (4), a convex slot (41) is provided inside the connecting seat (4), and the convex connector (2) is slidably connected inside the convex slot (41), two groups of side threaded holes (42) are provided on both sides of the connecting seat (4), and the side threaded holes (42) are connected to the convex slot (41), and the side threaded holes (42) are connected to the convex slot (41). The internal threads are connected with locking bolts (5), and the convex connection head (2) and the connection seat (4) are fixed by the locking bolts (5). The upper surface of the connection seat (4) is provided with a plurality of groups of upper threaded holes (43), and the upper threaded holes (43) are connected with the convex slots (41). The internal threads of half of the upper threaded holes (43) are connected with fixing bolts (6) for limiting the vertical position of the convex connection head (2), and the internal parts of the other half of the upper threaded holes (43) are connected with elastic rods (7).

2. A tamping hammer for a coking tamping machine according to claim 1, characterized in that: Side grooves (21) are provided on both sides of the male connector (2), and movable grooves (211) are provided at both ends of the side grooves (21). The end of the locking bolt (5) passes through the side threaded hole (42) and abuts against the inner wall of the movable groove (211).

3. A tamping hammer for a coking tamping machine according to claim 2, characterized in that: The vertical height of the side groove (21) is greater than the outer diameter of the locking bolt (5), and the vertical height of the movable groove (211) is greater than the vertical height of the side groove (21).

4. A tamping hammer for a coking tamping machine according to claim 1, characterized in that: Limiting grooves (22) are provided on both sides of the upper surface of the male connector (2), and the ends of the fixing bolts (6) pass through the upper threaded holes (43) and abut against the inner walls of the limiting grooves (22).

5. A tamping hammer for a coking tamping machine according to claim 1, characterized in that: The bottoms of the male connector (2) and the male slot (41) are both trapezoidal structures.

6. A tamping hammer for a coking tamping machine according to claim 1, characterized in that: The outer corner of the male connector (2) and the inner corner of the male slot (41) are both arc chamfered.

7. A tamping hammer for a coking tamping machine according to claim 1, characterized in that: The elastic rod (7) comprises a threaded sleeve (71), the threaded sleeve (71) is threadedly connected to the interior of the upper threaded hole (43), the upper surface of the threaded sleeve (71) is fixedly connected to a hexagonal fixing buckle (72), a sliding hole (711) is provided through the interior of the threaded sleeve (71), a movable rod (73) is slidably connected to the interior of the sliding hole (711), the upper surface of the movable rod (73) is fixedly connected to a support block (731), the upper surface of the support block (731) is abutted against a spring (74), and the upper end of the spring (74) abuts against the inner top wall of the hexagonal fixing buckle (72).

8. A tamping hammer for a coking tamping machine according to claim 7, characterized in that: A rubber pad (732) is bonded to the lower surface of the movable rod (73).