Quick release type braid dye vat
By designing the quick-disassembly webbing dyeing groove, using quick-disassembly device and guide roller components, the existing dyeing grooves are solved in color mixing and disassembly inconvenient when replacing dyes, achieving uniform dyeing and convenient disassembly, and improving the dyeing grooves Compatibility and efficiency.
Patent Information
- Application Number
- CN202421023385.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-11
AI Technical Summary
There are cleaning dead corners in the existing dye tanks during dye replacement, which is prone to color mixing; some detachable dye tanks are inconvenient to disassemble, and the steps are cumbersome, which affects the replacement efficiency.
A quick-disassembly webbing dyeing groove is designed, adopting a quick-disassembly device and a guide roller assembly. The quick-disassembly device includes a quick-disassembly rod and a sliding groove. The guide roller assembly includes a guide roller and an installation assembly, and the rolling device and a position adjustment mechanism are used for uniformity. Staining and position adjustment.
It achieves uniform dyeing of materials and good dyeing effect. The groove body disassembly structure is simple and requires no tools. It is easy to clean and replace dyes. It is suitable for dyes or materials of different colors, improving compatibility.
Smart Images

Figure CN222476998U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laser marking, in particular to a quick-detachable webbing dyeing tank. Background Art
[0002] Textiles are products made from processed and woven textile fibers, and are divided into two categories: woven fabrics and knitted fabrics. China is one of the earliest countries in the world to produce textiles, and the main production areas are Puyuan in Zhejiang and Qinghe in Hebei. The dye trough is located below the cloth winding roller and contains the dye solution. The cloth passes through the bottom of the dye vat under the liquid during winding. Several guide rollers are arranged inside the dye trough. In the process of changing dyes, the existing dye troughs that cannot be disassembled have dead corners for cleaning, which are prone to color mixing; some detachable dye troughs are inconvenient to disassemble, and the disassembly steps are cumbersome and complicated, which affects the replacement efficiency. Therefore, the defects are very obvious, and a solution is urgently needed. Utility Model Content
[0003] In order to solve the above technical problems, the purpose of the utility model is to provide a quick-detachable ribbon dyeing tank.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A quick-release ribbon dyeing tank, comprising a mounting frame, a tank body, a quick-release device connected to the mounting frame and the tank body, a roller device arranged above the mounting frame and a guide roller assembly arranged in the tank body; the quick-release device comprises two first quick-release seats respectively arranged on both sides of the mounting frame, two second quick-release seats respectively arranged on both sides of the tank body, a quick-release rod whose two ends can be supported respectively under the two second quick-release seats, and a sliding groove arranged on the first quick-release seat, and the two ends of the quick-release rod can slide respectively in the sliding grooves of the two first quick-release seats, so that the quick-release rod can move into the bottom of the second quick-release seat or move out to the outside of the bottom of the second quick-release seat.
[0006] Furthermore, the second quick-release seat is provided with a receiving groove, and the quick-release rod can be clamped in the receiving groove; and both ends of the sliding groove are respectively bent downward to form two clamping grooves.
[0007] Furthermore, the guide roller assembly includes a guide roller and two mounting assemblies respectively arranged at both ends of the guide roller and rotatably connected to the guide roller, the mounting assembly includes a frame body arranged on a mounting frame, a mounting opening located on one side of the frame body, a locking structure for opening or closing the mounting opening, and a rotating space enclosed by the inner side walls of the frame body and the locking structure, and the two ends of the guide roller are respectively rotatably arranged in the rotating space.
[0008] Furthermore, the locking structure includes a socket provided on the frame body and a latch inserted into the socket, and the latch protrudes to the top end of the frame body.
[0009] Furthermore, the roller device includes a first driver and a plurality of upper rollers respectively rotatably connected to the mounting frame, and two adjacent upper rollers squeeze each other; the output end of the first driver is drivingly connected to an upper roller.
[0010] Furthermore, the rolling roller device also includes a position adjustment mechanism, which includes a second driver arranged on the mounting frame and a sliding seat arranged at the output end of the second driver, the number of the second driver and the sliding seat are both set to two, and the two ends of the upper rolling roller located on the outermost side are respectively rotatably connected to the sliding seat, and the sliding seat is slidably connected to the mounting frame.
[0011] Furthermore, the quick-detachable ribbon dyeing tank also includes a material receiving tank arranged on the mounting frame and a reflux structure connected to the material receiving tank, and the material receiving tank is located below the roller device.
[0012] Furthermore, the quick-detachable ribbon dyeing tank also includes a universal air blowing device rotatably arranged on the mounting frame.
[0013] Furthermore, the quick-detachable ribbon dyeing tank also includes a liquid level detector arranged on the mounting frame, and the liquid level detector is used to detect the liquid level in the tank body.
[0014] The beneficial effects of the utility model are as follows: the material of the utility model is dyed evenly and has a good dyeing effect. The disassembly structure of the tank body is simple, and no tools are required for disassembly, and the tank body is easy to clean and the dye is easy to replace. The utility model can be applied to the printing and dyeing of dyes or materials of different colors, which improves the compatibility of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 .
[0016] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 2 .
[0017] Figure 3 It is a schematic diagram of the local three-dimensional structure of the utility model Figure 1 .
[0018] Figure 4 The three-dimensional structure of the utility model is shown in FIG. Figure 3 .
[0019] Figure 5 It is a schematic diagram of the local three-dimensional structure of the utility model Figure 2 .
[0020] Description of reference numerals:
[0021] 1. Mounting frame; 2. Tank body; 3. Quick release device; 4. Roller device; 5. Guide roller assembly; 6. First quick release seat; 7. Second quick release seat; 8. Quick release rod; 9. Sliding slot; 10. Card slot; 11. Guide roller; 12. Mounting assembly; 13. Frame body; 14. Locking structure; 15. Socket; 16. Latch; 17. First drive; 18. Upper roller; 19. Position adjustment mechanism; 20. Second drive; 21. Sliding seat; 22. Material receiving trough; 23. Reflux structure; 24. Universal blowing device; 25. Liquid level detector. DETAILED DESCRIPTION
[0022] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.
[0023] like Figures 1 to 5 As shown, the utility model provides a quick-release ribbon dyeing tank, which includes a mounting frame 1, a tank body 2, a quick-release device 3 connected to the mounting frame 1 and the tank body 2, a roller device 4 arranged above the mounting frame 1 and a guide roller assembly 5 arranged in the tank body 2, and the external material is sequentially wound around the roller device 4 and the guide roller assembly 5; the quick-release device 3 includes two first quick-release seats 6 respectively arranged on the front and rear sides of the mounting frame 1, two second quick-release seats 7 respectively arranged on the front and rear sides of the tank body 2, a quick-release rod 8 whose front and rear ends can be respectively supported under the two second quick-release seats 7, and a sliding groove 9 arranged on the first quick-release seat 6, and the two ends of the quick-release rod 8 can slide in the sliding grooves 9 of the two first quick-release seats 6 respectively, so that the quick-release rod 8 can move into the bottom of the second quick-release seat 7 or move out to the outside of the bottom of the second quick-release seat 7.
[0024] Specifically, the number of the quick-release devices 3 is set to two, and the two quick-release devices 3 are respectively arranged on the left and right sides of the mounting frame 1 and the tank body 2. In actual use, the material to be dyed is wound around the guide roller assembly 5 and the roller device 4 in sequence, the dye in the tank body 2 dyes the material, and then the roller device 4 squeezes the material. With the auxiliary effect of the squeezing force of the roller device 4, the dye liquid can penetrate into the interior of the material faster and more evenly. When it is necessary to replace the dye or disassemble and clean the tank body 2, a quick-release rod 8 is slid along the sliding groove 9 in a direction away from the tank body 2, and the sliding groove 9 guides and limits the movement of the quick-release rod 8 until the quick-release rod 8 slides to the bottom or outside the bottom of the tank body 2. At this time, the quick-release rod 8 is no longer supported under the tank body 2, and the above action is repeated to move the other quick-release rod 8 out of the bottom of the tank body 2, and then the tank body 2 is moved downward out of the mounting frame 1, and then the tank body 2 is cleaned or the dye is replaced, and the tank body 2 is easy to disassemble. The material of the utility model is evenly dyed and has a good dyeing effect. The disassembly structure of the tank body 2 is simple, no tools are required for disassembly, and the tank body 2 is easy to clean and the dye is easy to replace. The utility model can be applied to the printing and dyeing of dyes or materials of different colors, thereby improving the compatibility of the utility model.
[0025] Furthermore, a receiving groove (not shown in the figure) is provided on the second quick-release seat 7, and the quick-release rod 8 can be clamped in the receiving groove; both ends of the sliding groove 9 are bent downward to form two clamping grooves 10.
[0026] In actual use, the quick release rod 8 is accommodated in the slot 10 on the side of the sliding slot 9 close to the slot body 2. At this time, the quick release rod 8 is clamped in the accommodating slot and supports the slot body 2. When disassembling, the slot body 2 is lifted upward, the quick release rod 8 is disengaged from the accommodating slot, and then the quick release rod 8 is slid from the slot 10 to another slot 10 away from the slot body 2. At this time, the quick release rod 8 is moved out from the bottom of the slot body 2, which facilitates the removal of the slot body 2 from the bottom. The structure of the quick release device 3 is simple and compact.
[0027] Furthermore, the guide roller assembly 5 includes a guide roller 11 and two mounting assemblies 12 respectively arranged at both ends of the guide roller 11 and rotatably connected to the guide roller 11, the mounting assembly 12 includes a frame body 13 arranged on the mounting frame 1, a mounting opening located on one side of the frame body 13 (not shown in the figure), a locking structure 14 for opening or closing the mounting opening, and a rotating space (not shown in the figure) surrounded by the inner side walls of the frame body 13 and the locking structure 14, and the two ends of the guide roller 11 are respectively rotatably arranged in the rotating space.
[0028] Specifically, the number of the guide rollers 11 is set to two. The two guide rollers 11 are arranged at intervals. In the actual dyeing process, the guide roller 11 guides the material, and the material can drive the guide roller 11 to rotate in the rotating space in the opposite direction. The rotating space limits the radial movement of the guide roller 11, and the material can move and dye evenly in the tank body 2 through the guidance of the guide roller 11. When it is necessary to change the color of the dye or to inspect and disassemble the guide roller 11, the installation opening is opened through the locking structure 14, thereby releasing the radial restriction of the rotating space on the guide roller 11, and then the guide roller 11 is taken out of the rotating space, thereby realizing the rapid disassembly of the guide roller 11. The guide roller assembly 5 is easy to install and disassemble, which is convenient for cleaning the guide roller 11, and for replacing the guide roller 11, to prevent color mixing.
[0029] Furthermore, the locking structure 14 includes an insertion hole 15 disposed on the frame body 13 and a latch 16 inserted into the insertion hole 15 , and the latch 16 protrudes to the top of the frame body 13 .
[0030] In the actual disassembly process, the latch 16 is held and pulled out of the insertion hole 15 to open the installation opening, and then the guide roller 11 is taken out of the rotation space of the installation opening. The locking structure 14 has a simple structure and can realize the disassembly of the guide roller 11 without tools.
[0031] Furthermore, the roller device 4 includes a first driver 17 and a plurality of upper rollers 18 rotatably connected to the mounting frame 1 , and two adjacent upper rollers 18 squeeze each other; the output end of the first driver 17 is drivingly connected to an upper roller 18 .
[0032] In actual use, the material passes through the gaps between the multiple upper rollers 18. Two adjacent upper rollers 18 respectively press against the material, and the upper roller 18 connected to the upper roller 18 is driven to rotate by the first driver 17. The upper roller 18 drives the other upper rollers 18 that are squeezed with it to rotate. The multiple rotating upper rollers 18 squeeze the material between them and convey the material forward. The material is squeezed and rolled by the multiple upper rollers 18, and the material is colored faster and better with the help of mechanical pressure.
[0033] Furthermore, the rolling roller device 4 also includes a position adjustment mechanism 19, which includes a second driver 20 arranged on the mounting frame 1 and a sliding seat 21 arranged at the output end of the second driver 20. The number of the second driver 20 and the sliding seat 21 is set to two, and the two ends of the outermost upper rolling roller 18 are respectively rotatably connected to the sliding seat 21, and the sliding seat 21 is slidably connected to the mounting frame 1.
[0034] Specifically, the number of the upper rollers 18 is set to three; the number of the position adjustment mechanisms 19 is set to two, and the two position adjustment mechanisms 19 respectively adjust the positions of the two outer upper rollers 18. The second driver 20 can be a cylinder, and the first driver 17 can be a motor. In actual use, the two second drivers 20 of a position adjustment mechanism 19 simultaneously push the two sliding seats 21 to move in the same direction, so as to drive the upper roller 18 rotatably connected thereto to move closer to or away from the other upper roller 18 in the middle, thereby adjusting the gap between the two adjacent upper rollers 18, thereby adapting to the extrusion of different materials, and having strong practicality.
[0035] Furthermore, the quick-detachable ribbon dyeing tank also includes a material receiving tank 22 arranged on the mounting frame 1 and a reflux structure 23 connected to the material receiving tank 22 , and the material receiving tank 22 is located below the roller device 4 .
[0036] In actual use, the material is squeezed by the roller device 4 so that the excess fuel no longer adheres to the material and drips downward, and the dripping dye is caught by the material receiving trough 22, which not only prevents the dye from contacting the material below, but also prevents the dye from directly dripping into the tank body 2, so that the dye in the tank body 2 generates bubbles, thereby improving the dyeing quality of the material. The reflux structure 23 includes a reflux pipe and a reflux switch arranged on the reflux pipe. When the dye in the material receiving trough 22 needs to be discharged, the reflux switch of the reflux pipe is turned on, and the dye in the material receiving trough 22 flows downward into the dyeing tank or other recovery device under the action of gravity, which is convenient for cleaning the material receiving trough 22.
[0037] Furthermore, the quick-detachable ribbon dyeing tank also includes a universal blowing device 24 rotatably disposed on the mounting frame 1 .
[0038] Specifically, the universal air blowing device 24 can adopt an existing air blowing structure, which will not be described in detail here. The quick-detachable ribbon dyeing tank also includes a sponge covering the dye of the tank body 2, and the sponge is located around the material or the guide roller 11. The universal air blowing device 24 blows the bubbles generated by the dye during the movement of the material to the side of the material, and the bubbles are absorbed by the sponge, thereby further improving the dyeing quality of the material.
[0039] Furthermore, the quick-detachable ribbon dyeing tank further includes a liquid level detector 25 disposed on the mounting frame 1, and the liquid level detector 25 is used to detect the liquid level in the tank body 2. The liquid level of the dye in the tank body 2 is timely detected by the liquid level detector 25, and timely feedback is given, so as to facilitate timely replenishment.
[0040] All technical features in this embodiment can be freely combined according to actual needs.
[0041] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.
Claims
1. A quick-release ribbon dyeing tank, characterized in that: The invention comprises a mounting frame (1), a tank body (2), a quick-release device (3) connected to the mounting frame (1) and the tank body (2), a roller device (4) arranged above the mounting frame (1), and a guide roller assembly (5) arranged in the tank body (2); the quick-release device (3) comprises two first quick-release seats (6) respectively arranged on both sides of the mounting frame (1), two second quick-release seats (7) respectively arranged on both sides of the tank body (2), a quick-release rod (8) whose two ends can be supported respectively under the two second quick-release seats (7), and a sliding groove (9) arranged on the first quick-release seat (6); the two ends of the quick-release rod (8) can slide respectively in the sliding grooves (9) of the two first quick-release seats (6), so that the quick-release rod (8) can move into the bottom of the second quick-release seat (7) or move out to the outside of the bottom of the second quick-release seat (7).
2. The quick-release ribbon dyeing tank according to claim 1, characterized in that: The second quick-release seat (7) is provided with a receiving groove, and the quick-release rod (8) can be clamped in the receiving groove; the two ends of the sliding groove (9) are respectively bent downward to form two clamping grooves (10).
3. The quick-release ribbon dyeing tank according to claim 1, characterized in that: The guide roller assembly (5) comprises a guide roller (11) and two mounting assemblies (12) respectively arranged at two ends of the guide roller (11) and rotatably connected to the guide roller (11); the mounting assembly (12) comprises a frame body (13) arranged on a mounting frame (1), a mounting opening located on one side of the frame body (13), a locking structure (14) for opening or closing the mounting opening, and a rotating space surrounded by the inner side walls of the frame body (13) and the locking structure (14); the two ends of the guide roller (11) are respectively rotatably arranged in the rotating space.
4. The quick-release ribbon dyeing tank according to claim 3, characterized in that: The locking structure (14) comprises a plug hole (15) arranged on the frame body (13) and a latch (16) inserted into the plug hole (15), and the latch (16) protrudes to the top end of the frame body (13).
5. The quick-release ribbon dyeing tank according to claim 1, characterized in that: The roller device (4) comprises a first driver (17) and a plurality of upper rollers (18) respectively connected to the mounting frame (1) for rotation, and two adjacent upper rollers (18) are pressed against each other; the output end of the first driver (17) is connected to an upper roller (18) for driving.
6. The quick-release ribbon dyeing tank according to claim 5, characterized in that: The roller device (4) further comprises a position adjustment mechanism (19), the position adjustment mechanism (19) comprising a second driver (20) arranged on the mounting frame (1) and a sliding seat (21) arranged at the output end of the second driver (20), the number of the second driver (20) and the sliding seat (21) are both set to two, the two ends of an upper roller (18) located at the outermost side are respectively rotatably connected to the sliding seat (21), and the sliding seat (21) is slidably connected to the mounting frame (1).
7. A quick-release ribbon dyeing tank according to any one of claims 1 to 6, characterized in that: The quick-detachable ribbon dyeing tank further comprises a material receiving tank (22) arranged on the mounting frame (1) and a reflux structure (23) connected to the material receiving tank (22); the material receiving tank (22) is located below the roller device (4).
8. A quick-release ribbon dyeing tank according to any one of claims 1 to 6, characterized in that: The quick-detachable ribbon dyeing tank also includes a universal air blowing device (24) rotatably arranged on the mounting frame (1).
9. A quick-release ribbon dyeing tank according to any one of claims 1 to 6, characterized in that: The quick-detachable ribbon dyeing tank further comprises a liquid level detector (25) arranged on the mounting frame (1), and the liquid level detector (25) is used to detect the height of the liquid level in the tank body (2).