Crop straw splitting impregnator

By designing a motor-driven connecting rope system and heating and stirring device, the problem of short contact time between the existing impregnator sheet and the impregnation liquid is solved, and the impregnation effect and uniformity are improved.

CN222477091UActive Publication Date: 2025-02-14BAYANNUR YUHETAI AGRICULTURAL & ANIMAL HUSBANDRY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421278938.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-14
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

When the existing impregnation machines impregnate the material sheet, the impregnation effect is poor, and the contact time between the material sheet and the impregnation liquid is short, resulting in poor impregnation uniformity.

Method used

A crop straw stitching impregnation machine was designed. Through a motor-driven connecting rope system, the material sheets were repeatedly impregnated in the immersion box, increasing the contact time between the material sheets and the immersion liquid, and improving the impregnation liquid by heating blocks and stirring leaves. Fluidity and uniformity.

Benefits of technology

The material sheet and the impregnation liquid are fully and uniformly contacted, the impregnation effect and uniformity are improved, and the fluidity and heating effect of the impregnation liquid are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of impregnation, and discloses a crop straw splitting impregnator which comprises a base and a connecting frame, an impregnation box is fixedly connected to the upper surface of the base, fixing frames are fixedly connected to the two sides of the upper surface of the base, and tensioning rollers are rotationally connected to the upper portion and the lower portion of the inner wall of the connecting frame. And L-shaped plates are fixedly connected to the two sides of the connecting frame. Two first motors are started to rotate forwards, a rotating shaft drives a rotating wheel to rotate, the rotating wheel winds a connecting rope, under the assistance of a connecting wheel, the connecting rope can pull a fixing rod, then an L-shaped plate slides upwards on a fixing frame, accordingly, the connecting frame can be driven to move upwards, the connecting frame drives a tensioning roller to move upwards, and the tensioning roller is driven to move upwards. And then a motor I is rotated reversely, so that a connecting rope can be loosened, and a connecting frame can drive a tensioning roller to move downwards, so that a material sheet can be repeatedly impregnated, and the material sheet is in full and uniform contact with impregnation liquid.
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Description

Technical Field

[0001] The utility model relates to the technical field of impregnation, and more specifically to a crop straw filament impregnation machine. Background Art

[0002] The impregnation machine is an industry equipment used in the production of film paper and belongs to paper processing machinery and equipment. In the traditional pulping process using crop straw as fiber raw material, the crop straw must first be cut into pieces of a certain size, and these pieces must be screened and dusted to remove useless impurities and dust in the pieces to become qualified pieces. Then a certain amount of chemicals are added to impregnate and cook these pieces to remove the lignin, and after washing, they become coarse pulp.

[0003] However, the existing impregnation machine has a poor impregnation effect when impregnating the sheet. When the sheet is impregnated, the sheet stays in the impregnation box for a short time, the contact time between the sheet and the impregnation liquid is short, and the impregnation liquid has poor fluidity when impregnating the test paper, resulting in poor impregnation uniformity of the test paper. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a crop straw filament separation and impregnation machine, which has the advantage of being able to repeatedly impregnate material pieces so that the material pieces are in full and uniform contact with the impregnation liquid.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a crop straw silk separating and impregnating machine comprises a base and a connecting frame, the upper surface of the base is fixedly connected with an impregnation box, both sides of the upper surface of the base are fixedly connected with a fixing frame, the upper and lower parts of the inner wall of the connecting frame are rotatably connected with tensioning rollers, both sides of the connecting frame are fixedly connected with an L-shaped plate, one end of the L-shaped plate is fixedly connected with a slider, the outer wall of the slider is slidably connected to one side of the fixing frame, one side of the L-shaped plate is fixedly connected with a fixing rod, both sides of the upper part of the fixing frame are fixedly connected with a connecting rod, the outer wall of the connecting rod is rotatably connected with a connecting wheel, both sides of the upper surface of the base are fixedly connected with a motor 1, the output end of the motor 1 is fixedly connected with a rotating shaft, one end of the rotating shaft is fixedly connected with a rotating wheel, and connecting ropes are arranged on both sides of the outer wall of the rotating wheel, the outer walls of two groups of the connecting ropes are respectively arranged on the outer wall of the connecting wheel, and one end of the two groups of the connecting ropes are respectively fixedly connected to the outer wall of the fixing rod.

[0006] As an optimal technical solution of the crop straw silk separation and impregnation machine of the utility model, a mounting frame is fixedly connected to the lower surface of the base, a motor 2 is fixedly connected to the inner side of the mounting frame, a pulley 1 is fixedly connected to the output end of the motor 2, belts are provided on the upper and lower parts of the outer wall of the pulley 1, pulleys 2 are provided on the inner sides of the two belts, the upper parts of the two pulleys 2 are respectively rotatably connected to the two sides of the lower surface of the base, a rotating rod is fixedly connected to the middle parts of the upper surfaces of the pulleys 1 and 2, the top of the rotating rod passes through the surface of the base and the impregnation box and extends to the interior of the impregnation box, and a stirring blade is fixedly connected to the top of the rotating rod.

[0007] As a preferred technical solution of the crop straw filament separation and impregnation machine of the utility model, heating blocks are arranged around the inner lower surface of the impregnation box, and a heat-conducting cover is arranged on the outer wall of the heating block.

[0008] As a preferred technical solution of the crop straw silk separation and impregnation machine of the utility model, both ends of the base are fixedly connected with support frames, and the inner side of the support frame is rotatably connected with a retractable roller.

[0009] As a preferred technical solution of the crop straw de-filamenting and impregnating machine of the utility model, a slide groove is provided on the inner side of the fixing frame, the outer wall of the sliding block is slidably connected to the inner wall of the slide groove, and the slide groove is a T-shaped groove.

[0010] As a preferred technical solution of the crop straw de-filamenting and impregnating machine of the utility model, the outer wall of the rotating rod is fixedly connected with a sealing ring, and the outer wall of the sealing ring is in contact with the surface of the impregnation box.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model starts two motors to rotate forward, so that the rotating shaft drives the rotating wheel to rotate, and the rotating wheel reels the connecting rope. With the assistance of the connecting wheel, the connecting rope can pull the fixing rod, and then the L-shaped plate can slide upward on the fixing frame, thereby driving the connecting frame to move upward, and the connecting frame drives the tensioning roller to move upward. Then, the motor is reversed to loosen the connecting rope, so that the connecting frame can move downward with the tensioning roller, thereby realizing that the material sheet can be repeatedly impregnated, so that the material sheet is fully and evenly contacted with the impregnation liquid;

[0013] 2. The utility model heats the impregnation liquid by starting the heating block, and at the same time starts the second motor to drive the first pulley to rotate. Under the action of the two belts, the two second pulleys can rotate, thereby driving the rotating rod to rotate, and the rotating rod drives the stirring blade to rotate to stir the impregnation liquid, so that the impregnation liquid can fully impregnate the sheet. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of the utility model;

[0015] Figure 2 This is a bottom view of the utility model;

[0016] Figure 3 This is an exploded view of the structure of the utility model;

[0017] Figure 4 It is a schematic diagram of the structure of the utility model;

[0018] Figure 5 It is a cross-sectional view of the structure of the utility model.

[0019] In the figure: 1. base; 2. impregnation box; 3. fixed frame; 4. connecting frame; 5. tensioning roller; 6. L-shaped plate; 7. sliding block; 8. fixed rod; 9. connecting rod; 10. connecting wheel; 11. motor 1; 12. rotating shaft; 13. rotating wheel; 14. connecting rope; 15. slide; 16. mounting frame; 17. motor 2; 18. pulley 1; 19. belt; 20. pulley 2; 21. rotating rod; 22. stirring blade; 23. sealing ring; 24. heating block; 25. heat conductive cover; 26. supporting frame; 27. retractable roller. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] like Figures 1 to 5 As shown, the utility model provides a crop straw silk-dividing and impregnating machine, comprising a base 1 and a connecting frame 4, the upper surface of the base 1 is fixedly connected with an impregnation box 2, both sides of the upper surface of the base 1 are fixedly connected with fixed frames 3, the upper and lower parts of the inner wall of the connecting frame 4 are rotatably connected with tension rollers 5, both sides of the connecting frame 4 are fixedly connected with L-shaped plates 6, one end of the L-shaped plates 6 is fixedly connected with a slider 7, the outer wall of the slider 7 is slidably connected to one side of the fixed frame 3, and one side of the L-shaped plate 6 is fixedly connected with a fixing rod 8. Both sides of the upper part of the fixing frame 3 are fixedly connected with connecting rods 9, and the outer walls of the connecting rods 9 are rotatably connected with connecting wheels 10. Both sides of the upper surface of the base 1 are fixedly connected with motors 11, and the output ends of the motors 11 are fixedly connected with rotating shafts 12, and one end of the rotating shaft 12 is fixedly connected with a rotating wheel 13. Both sides of the outer wall of the rotating wheel 13 are provided with connecting ropes 14, and the outer walls of two groups of connecting ropes 14 are respectively arranged on the outer walls of the connecting wheel 10, and one ends of the two groups of connecting ropes 14 are respectively fixedly connected to the outer walls of the fixing rods 8;

[0022] By starting the two motors 11 to rotate forward, the rotating shaft 12 drives the rotating wheel 13 to rotate, and the rotating wheel 13 reels the connecting rope 14. With the assistance of the connecting wheel 10, the connecting rope 14 can pull the fixing rod 8, and then the L-shaped plate 6 can slide upward on the fixing frame 3, thereby driving the connecting frame 4 to move upward, and the connecting frame 4 drives the tensioning roller 5 to move upward, and then the motor 11 is reversed to loosen the connecting rope 14, so that the connecting frame 4 can move downward with the tensioning roller 5, thereby realizing repeated impregnation of the sheet, so that the sheet and the impregnation are in full and uniform contact.

[0023] Among them, the lower surface of the base 1 is fixedly connected with a mounting frame 16, the inner side of the mounting frame 16 is fixedly connected with a motor 2 17, the output end of the motor 2 17 is fixedly connected with a pulley 18, the upper and lower parts of the outer wall of the pulley 18 are provided with belts 19, the inner sides of the two belts 19 are provided with pulleys 20, the upper parts of the two pulleys 20 are respectively rotatably connected to the two sides of the lower surface of the base 1, the middle parts of the upper surfaces of the pulleys 18 and the pulleys 20 are fixedly connected with a rotating rod 21, the top of the rotating rod 21 penetrates the surface of the base 1 and the impregnation box 2 and extends to the inside of the impregnation box 2, and the top of the rotating rod 21 is fixedly connected with a stirring blade 22; heating blocks 24 are provided around the inner lower surface of the impregnation box 2, and the outer wall of the heating block 24 is provided with a heat conductive cover 25;

[0024] The immersion liquid is heated by starting the heating block 24, and at the same time, the motor 2 17 is started to drive the pulleys 18 18 to rotate. Under the action of the two belts 19, the two pulleys 20 can be rotated, thereby driving the rotating rod 21 to rotate. The rotating rod 21 drives the stirring blade 22 to rotate to stir the immersion liquid, so that the immersion liquid can fully immerse the sheet.

[0025] The two ends of the base 1 are fixedly connected with support frames 26 , and the inner sides of the support frames 26 are rotatably connected with retractable rollers 27 .

[0026] Among them, a slide groove 15 is opened on the inner side of the fixing frame 3, and the outer wall of the sliding block 7 is slidably connected to the inner wall of the slide groove 15, and the slide groove 15 is a T-shaped groove;

[0027] By configuring the slide groove 15 as a T-shaped groove, the sliding block 7 can slide more stably in the slide groove 15 .

[0028] The outer wall of the rotating rod 21 is fixedly connected with a sealing ring 23, and the outer wall of the sealing ring 23 is in contact with the surface of the impregnation box 2;

[0029] The provision of the sealing ring 23 can prevent the impregnation liquid from leaking.

[0030] The working principle and use process of this utility model:

[0031] When the device is needed, by starting the two motors 11 to rotate forward, the rotating shaft 12 drives the rotating wheel 13 to rotate, and the rotating wheel 13 reels the connecting rope 14. With the assistance of the connecting wheel 10, the connecting rope 14 can pull the fixing rod 8, and then the L-shaped plate 6 can slide upward on the fixing frame 3, thereby driving the connecting frame 4 to move upward, and the connecting frame 4 drives the tensioning roller 5 to move upward, and then the motor 11 is reversed to loosen the connecting rope 14, so that the connecting frame 4 can move downward with the tensioning roller 5, so that the material sheet can be repeatedly immersed, so that the material sheet and the immersion liquid are fully and evenly contacted, and at the same time, the immersion liquid is heated by starting the heating block 24, and at the same time, the motor 2 17 is started to drive the pulleys 1818 to rotate. Under the action of the two belts 19, the two pulleys 20 can be rotated, thereby driving the rotating rod 21 to rotate, and the rotating rod 21 drives the stirring blade 22 to rotate to stir the immersion liquid, so that the immersion liquid can fully immerse the material sheet.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A crop straw filament separation and impregnation machine, comprising a base (1) and a connecting frame (4), characterized in that: The upper surface of the base (1) is fixedly connected to an impregnation box (2), both sides of the upper surface of the base (1) are fixedly connected to a fixing frame (3), the upper and lower parts of the inner wall of the connecting frame (4) are rotatably connected to tension rollers (5), both sides of the connecting frame (4) are fixedly connected to an L-shaped plate (6), one end of the L-shaped plate (6) is fixedly connected to a slider (7), the outer wall of the slider (7) is slidably connected to one side of the fixing frame (3), one side of the L-shaped plate (6) is fixedly connected to a fixing rod (8), and both sides of the upper part of the fixing frame (3) are fixedly connected to A connecting rod (9), the outer wall of the connecting rod (9) is rotatably connected to a connecting wheel (10), both sides of the upper surface of the base (1) are fixedly connected to a motor 1 (11), the output end of the motor 1 (11) is fixedly connected to a rotating shaft (12), one end of the rotating shaft (12) is fixedly connected to a rotating wheel (13), and both sides of the outer wall of the rotating wheel (13) are provided with connecting ropes (14), the outer walls of two groups of the connecting ropes (14) are respectively arranged on the outer wall of the connecting wheel (10), and one end of the two groups of the connecting ropes (14) is respectively fixedly connected to the outer wall of the fixed rod (8).

2. The crop straw filament separation and impregnation machine according to claim 1, characterized in that: The lower surface of the base (1) is fixedly connected to a mounting frame (16), the inner side of the mounting frame (16) is fixedly connected to a second motor (17), the output end of the second motor (17) is fixedly connected to a first pulley (18), the upper and lower parts of the outer wall of the first pulley (18) are both provided with belts (19), the inner sides of the two belts (19) are both provided with second pulleys (20), the upper parts of the two second pulleys (20) are respectively rotatably connected to the two sides of the lower surface of the base (1), the middle parts of the upper surfaces of the first pulley (18) and the second pulley (20) are fixedly connected to a rotating rod (21), the top end of the rotating rod (21) passes through the surface of the base (1) and the impregnation box (2) and extends to the inside of the impregnation box (2), and the top end of the rotating rod (21) is fixedly connected to a stirring blade (22).

3. The crop straw filament separation and impregnation machine according to claim 1, characterized in that: Heating blocks (24) are arranged around the inner lower surface of the impregnation box (2), and a heat-conducting cover (25) is arranged on the outer wall of the heating block (24).

4. The crop straw filament separation and impregnation machine according to claim 1, characterized in that: Both ends of the base (1) are fixedly connected to support frames (26), and the inner sides of the support frames (26) are rotatably connected to retractable rollers (27).

5. The crop straw filament separation and impregnation machine according to claim 1, characterized in that: A slide groove (15) is provided on the inner side of the fixing frame (3), and the outer wall of the sliding block (7) is slidably connected to the inner wall of the slide groove (15), and the slide groove (15) is a T-shaped groove.

6. The crop straw filament separation and impregnation machine according to claim 2, characterized in that: The outer wall of the rotating rod (21) is fixedly connected to a sealing ring (23), and the outer wall of the sealing ring (23) is in contact with the surface of the impregnation box (2).