Stacked assembly tenon-and-mortise structure aluminum plate modeling suspended ceiling design structure

By using stacked assembly mortise and tenon structures and light strips in large-scale molded aluminum plate ceilings, the problems of large amount of steel consumables, high cost, large structural weight and uneven light distribution in the prior art are solved, and the cost and weight are reduced. Ensure safety and aesthetics.

CN222477912UActive Publication Date: 2025-02-14SUZHOU GOLD MANTIS EXHIBITION DESIGN ENG
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Patent Information

Application Number
CN202420975931.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-02-14
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

In the existing large-scale aluminum plate ceiling design and assembly, steel consumables are large, costly, and inconvenient to assemble. The overall weight of the structure is large and there is a hidden danger of falling. At the same time, the light source and light distribution are uneven, resulting in blind spots, especially the ceiling appearance of the hollow design. Poor.

Method used

The aluminum plate shape ceiling design is adopted for stacked assembly, including aluminum plate assembly through a conversion layer steel frame structure, and the multi-layered mortise and tenon structure is located at the bottom of the aluminum plate, including keel structures and positioning parts of different sizes, and is assembled with the light strip to achieve The light is evenly distributed and has a beautiful appearance.

Benefits of technology

Through the mortise and tenon structure design, the metal consumables and overall weight are reduced, the cost is reduced, and safety and service life are guaranteed. At the same time, the light distribution is sufficient, which improves the aesthetics of the ceiling.

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Abstract

The utility model discloses a laminated assembly tenon-and-mortise structure aluminum plate modeling suspended ceiling design structure, which comprises an aluminum single plate assembled on a wall body through a transfer layer steel frame structure; the multi-layer tenon-and-mortise structure is located at the bottom of the aluminum veneer and comprises multi-layer keel structures which are distributed in the vertical direction and different in size and positioning pieces for penetrating and fixing the multi-layer keel structures, each keel structure comprises a transverse keel, a longitudinal keel and a base keel, and first lamp strips are assembled on the transverse keels and the longitudinal keels; and the positioning piece extends to the top of the aluminum veneer and is fixedly assembled on the transfer layer steel frame structure. According to the aluminum plate modeling suspended ceiling structure, through the tenon-and-mortise structure design formed by matching the multiple layers of keel structures with the positioning pieces, it is guaranteed that the modeling suspended ceiling is assembled firmly and conveniently, metal consumables are reduced, the application safety and the service life are guaranteed, light sources and light rays on the aluminum single plates and the tenon-and-mortise structures of the suspended ceiling are fully distributed, and the overall modeling appearance is more attractive in cooperation with the lighting effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of suspended ceilings, in particular to a suspended ceiling design structure of aluminum plates with stacked mortise and tenon structures. Background Art

[0002] When designing and assembling large-scale aluminum ceilings, it is usually necessary to assemble the main load-bearing steel frame structure first, and then install the panels, which results in a large amount of steel consumption, high cost, inconvenience in assembly, and a large overall weight of the structure, which poses a risk of falling. In addition, the light source and light distribution on large-scale special-shaped ceilings are uneven, and there are easy dead corners where light cannot reach, especially for ceilings with hollow designs, which makes the ceiling look poor. Utility Model Content

[0003] The purpose of the utility model is to provide a laminated assembled mortise and tenon structure aluminum plate shaped ceiling design structure to solve the problems of large amount of steel consumption, high cost, inconvenient assembly, large overall weight of the structure, risk of falling, uneven distribution of light sources and light on large special-shaped ceilings, and dead corners where light cannot reach, especially ceilings with hollow designs, which make the ceiling look poor.

[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme: a stacked assembly mortise and tenon structure aluminum plate shape ceiling design structure, comprising:

[0005] Aluminum veneer, assembled on the wall through the transfer layer steel frame structure;

[0006] The multi-layer mortise and tenon structure is located at the bottom of the aluminum single plate, including a multi-layer keel structure of different sizes distributed in the vertical direction and a positioning piece for penetrating and fixing the multi-layer keel structure. The keel structure includes a transverse keel, a longitudinal keel and a base keel. The first light strip is installed on the transverse keel and the longitudinal keel. The positioning piece extends to the top of the aluminum single plate and is fixedly installed on the steel frame structure of the transfer layer.

[0007] As a further description of the above technical solution:

[0008] A second light strip and a long air vent are arranged at the bottom of the aluminum single plate, the second light strip is arranged at the overall edge of the aluminum single plate, and the mortise and tenon structure conceals the long air vent.

[0009] As a further description of the above technical solution:

[0010] The longitudinal keel and the base keel are stacked and assembled in parallel, and the transverse keel and the longitudinal keel are I-shaped aluminum keels with wood grain on the surface.

[0011] As a further description of the above technical solution:

[0012] A molding baffle is arranged in the cavity formed by the adjacent transverse keels, the longitudinal keels and the base keel.

[0013] As a further description of the above technical solution:

[0014] The positioning piece is a galvanized steel pipe, and a hoisting and adjusting column head is arranged on the top outside the mortise and tenon structure.

[0015] As a further description of the above technical solution:

[0016] The transverse keel and the longitudinal keel both include a keel body and a plurality of paired positioning tubes embedded and assembled in the keel body. The positioning tubes are galvanized steel tubes, and the inner sides thereof abut against the positioning pieces for positioning.

[0017] As a further description of the above technical solution:

[0018] A first mounting groove is arranged at the center of the top surface of the keel body, and the first light strip is assembled in the first mounting groove.

[0019] As a further description of the above technical solution:

[0020] A pair of second mounting grooves are arranged on the top surface of the keel body above the positioning tube, and the first light strip is assembled in the second mounting grooves.

[0021] In summary, due to the adoption of the above technical solution, the utility model has the following advantages compared with the prior art:

[0022] Beneficial effects:

[0023] This aluminum plate shaped ceiling structure adopts multiple layers of keel structures of different sizes with positioning parts to realize the assembly and shaping of the mortise and tenon structure of the whole structure. It has high adaptability to ceiling structures of different shapes. Through the mortise and tenon structure design, while ensuring the firm assembly of the shaped ceiling, it reduces metal consumables, thereby reducing costs and overall weight, and ensuring the safety and service life of the application; with the assembly of light strips, the light source and light are fully distributed on the aluminum single plate and mortise and tenon structure of the ceiling, and the overall appearance of the shape is more beautiful with the light effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1This is a schematic diagram of the upward structure of the aluminum single plate in a stacked and assembled mortise and tenon structure aluminum plate shaped ceiling design structure.

[0026] Figure 2 This is a schematic diagram of the upward structure of a stacked and assembled mortise and tenon structure aluminum plate shaped ceiling design structure.

[0027] Figure 3 This is a schematic diagram of the main structure of a multi-layer mortise and tenon structure in a stacked mortise and tenon structure aluminum plate ceiling design structure Figure 1 .

[0028] Figure 4 This is a schematic diagram of the main structure of a multi-layer mortise and tenon structure in a stacked mortise and tenon structure aluminum plate ceiling design structure Figure 2 .

[0029] Figure 5 The present invention is a schematic structural diagram of a multi-layer mortise and tenon structure connection node in a stacked mortise and tenon structure aluminum plate shaped ceiling design structure in one embodiment.

[0030] Figure 6 for Figure 5 Magnified view of the mid-longitudinal keel.

[0031] Figure 7 The present invention is a schematic structural diagram of a multi-layer mortise and tenon structure connection node in another embodiment of a stacked assembled mortise and tenon structure aluminum plate shaped ceiling design structure.

[0032] Figure 8 for Figure 7 Magnified view of the mid-longitudinal keel.

[0033] Legend:

[0034] 1. Aluminum veneer; 2. Wall; 3. Keel structure; 31. Horizontal keel; 32. Base keel; 33. Longitudinal keel; 331. Keel body; 332. Positioning tube; 333. First installation slot; 334. Second installation slot; 34. Modeling baffle; 35. First light strip; 4. Positioning piece; 41. Hoisting and adjusting column head; 5. Second light strip; 6. Long air outlet. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0036] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0037] See also Figure 1-8 The utility model provides a technical solution: a stacked assembly mortise and tenon structure aluminum plate modeling ceiling design structure, comprising:

[0038] Aluminum veneer 1 is assembled on wall 2 through a transfer layer steel frame structure;

[0039] The multi-layer mortise and tenon structure is located at the bottom of the aluminum single plate 1, and includes a multi-layer keel structure 3 of different sizes distributed in the vertical direction and a positioning member 4 for penetrating and fixing the multi-layer keel structure 3. The keel structure 3 includes a transverse keel 31, a longitudinal keel 33 and a base keel 32. The transverse keel 31 and the longitudinal keel 33 are equipped with a first light strip 35. The positioning member 4 extends to the top of the aluminum single plate 1 and is fixedly assembled on the transfer layer steel frame structure.

[0040] This aluminum plate shaped ceiling structure adopts multiple layers of keel structures of different sizes with positioning parts to realize the assembly and shaping of the mortise and tenon structure of the whole structure. It has high adaptability to ceiling structures of different shapes. Through the mortise and tenon structure design, while ensuring the firm assembly of the shaped ceiling, it reduces metal consumables, thereby reducing costs and overall weight, and ensuring the safety and service life of the application; with the assembly of light strips, the light source and light are fully distributed on the aluminum single plate and mortise and tenon structure of the ceiling, and the overall appearance of the shape is more beautiful with the light effect.

[0041] A second light strip 5 and a long air vent 6 are arranged at the bottom of the aluminum single plate 1. The second light strip 5 is arranged on the overall edge of the aluminum single plate 1. The mortise and tenon structure conceals the long air vent 6 to ensure basic ventilation in the venue, realize the overall outer side of the aluminum single plate and the basic light arrangement of the ceiling, and improve the aesthetics of the ceiling.

[0042] The longitudinal keel 33 and the base keel 32 are stacked and assembled in parallel, and the transverse keel 31 and the longitudinal keel 33 are I-shaped aluminum keels with wood grain on the surface, which improve the structural stability of the keel structure 3.

[0043] A shaping baffle 34 is arranged in the cavity formed by the adjacent transverse keels 31 , the longitudinal keels 33 and the base keel 32 to enrich the shape of the ceiling and reinforce the keel structure 3 .

[0044] The positioning member 4 is a galvanized steel pipe, and a hoisting adjustment column head 41 is arranged on the top outside the mortise and tenon structure to facilitate the assembly and shaping of the multi-layer mortise and tenon structure.

[0045] The transverse keel 31 and the longitudinal keel 33 both include a keel body 331 and a plurality of paired positioning tubes 332 embedded and assembled in the keel body 331. The positioning tubes 332 are galvanized steel tubes, and the inner side thereof abuts against the positioning member 4 for positioning, thereby improving the assembly stability of the positioning member 4 and the multi-layer mortise and tenon structure.

[0046] Regarding the assembly of the first light strip 35 in the multi-layer mortise and tenon structure, in one embodiment, the keel and the light strip are assembled one by one, and the specific structure is: a first installation groove 333 is set in the center of the top surface of the keel body 331, and the first light strip 35 is assembled in the first installation groove 333.

[0047] In another embodiment, a one-to-many assembly of keels and light strips is performed to achieve sufficient light distribution for large-sized keels. The specific structure is as follows: a pair of second mounting grooves 334 are provided on the top surface of the keel body 331 above the positioning tube 332 , and the first light strip 35 is assembled in the second mounting groove 334 .

[0048] The manufacturing process of a stacked assembled mortise and tenon structure aluminum plate shape ceiling design structure of this embodiment includes: the upper layer of the ceiling is an orange aluminum single plate 1, and the lower layer is a mortise and tenon structure and a wood grain aluminum plate shape. ① In the early stage, the floor load was calculated according to the weight of the steel frame structure, aluminum veneer, and large-scale artistic ceiling. Taking the load problem into consideration: Under the premise of ensuring that the aluminum plate is installed without deformation, the steel frame transfer layer is optimized. The original drawing transfer layer spacing is adjusted from 1000*1000mm to 1850*1950mm (reinforced according to the spacing of the vertical aluminum plate column shape), reducing the steel content and reducing the overall weight; ② The top orange aluminum veneer and mortise and tenon aluminum plate shape layout is deepened. According to the layout shape size, 50*50*3 hot-dip galvanized square tubes are used vertically to weld the transfer layer with a spacing of 1850*1950mm (mainly load-bearing), and 20*40*3 hot-dip galvanized square tubes are used horizontally (fixed aluminum plate), and the steel frame structure base is welded according to the mortise and tenon aluminum plate shape; ③ The height of each keel shape in the keel structure of each layer of mortise and tenon structure is reduced from 300mm to 270mm, the height of each layer is reduced by 30mm, and the height of the overall mortise and tenon structure aluminum plate is reduced by 300mm. While ensuring the effect, the amount of aluminum plate is reduced, thereby reducing the overall weight; ④ The orange aluminum veneer 1 on the top surface is first installed on the steel frame structure on the top of the wall 2, and the long air vent 6 and its air duct structure are assembled. The light strip power cord extends from the aluminum veneer on the top surface along the steel frame base. The transformer partition is reserved in the aluminum veneer 1 ceiling, and the second LED light strip is assembled; ⑤ The mortise and tenon aluminum plate is installed, spliced ​​and installed layer by layer from top to bottom, and the galvanized steel pipe is plugged and positioned. The top of the galvanized steel pipe is fixed to the welded steel frame structure. During the installation of the mortise and tenon aluminum plate, the electrician follows. After the aluminum plate worker installs a layer of mortise and tenon aluminum plate, he will install the light strip on each layer to avoid affecting the installation of the light strip after the aluminum plate is installed. Through the above-mentioned mortise and tenon structure aluminum plate design, the steel content and the number of aluminum plates are reduced; the conversion layer is welded according to the mortise and tenon structure aluminum plate fixed point shape to reduce the steel content and the overall weight to ensure safety; the specific operation points are as follows: the overall weight is large, and the load needs to be calculated as a whole to ensure the bearing capacity of the floor slab; the aluminum plate is laid out according to the size of the finished surface on site, and the steel frame reinforcement point is determined; the location of the inspection port is determined, and the aluminum plate at the inspection port is made into a movable plate; it is installed layer by layer from top to bottom, and the light strip is installed after one layer of aluminum plate is installed to control the process well.

[0049] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A stacked mortise and tenon structure aluminum plate ceiling design structure, characterized in that: include: Aluminum veneer, assembled on the wall through the transfer layer steel frame structure; The multi-layer mortise and tenon structure is located at the bottom of the aluminum single plate, including a multi-layer keel structure of different sizes distributed in the vertical direction and a positioning piece for penetrating and fixing the multi-layer keel structure. The keel structure includes a transverse keel, a longitudinal keel and a base keel. The first light strip is installed on the transverse keel and the longitudinal keel. The positioning piece extends to the top of the aluminum single plate and is fixedly installed on the steel frame structure of the transfer layer.

2. The stacked mortise and tenon structure aluminum plate ceiling design structure according to claim 1 is characterized in that: A second light strip and a long air vent are arranged at the bottom of the aluminum single plate, the second light strip is arranged at the overall edge of the aluminum single plate, and the mortise and tenon structure conceals the long air vent.

3. The stacked mortise and tenon structure aluminum plate ceiling design structure according to claim 1 is characterized in that: The longitudinal keel and the base keel are stacked and assembled in parallel, and the transverse keel and the longitudinal keel are I-shaped aluminum keels with wood grain on the surface.

4. The stacked mortise and tenon structure aluminum plate ceiling design structure according to claim 3 is characterized in that: A molding baffle is arranged in the cavity formed by the adjacent transverse keels, the longitudinal keels and the base keel.

5. The stacked mortise and tenon structure aluminum plate ceiling design structure according to claim 1 is characterized in that: The positioning piece is a galvanized steel pipe, and a hoisting and adjusting column head is arranged on the top outside the mortise and tenon structure.

6. The stacked mortise and tenon structure aluminum plate ceiling design structure according to claim 1 is characterized in that: The transverse keel and the longitudinal keel both include a keel body and a plurality of pairs of positioning tubes embedded and assembled in the keel body. The positioning tubes are galvanized steel tubes, and the inner sides thereof abut against the positioning pieces for positioning.

7. The stacked mortise and tenon structure aluminum plate ceiling design structure according to claim 6 is characterized in that: A first mounting groove is arranged at the center of the top surface of the keel body, and the first light strip is assembled in the first mounting groove.

8. The stacked mortise and tenon structure aluminum plate ceiling design structure according to claim 6 is characterized in that: A pair of second mounting grooves are arranged on the top surface of the keel body above the positioning tube, and the first light strip is assembled in the second mounting grooves.