LED lamp production equipment
By designing an LED lamp production equipment with an adjustable clamping mechanism, the problem of automatic assembly of the semi-cup reflective cup is solved, and the reliable assembly of the reflective cover and the improvement of the production efficiency of the LED lamp is achieved.
Patent Information
- Application Number
- CN202510102684.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2045-01-22
AI Technical Summary
The existing LED lamp production equipment cannot meet the automatic assembly needs of semi-cup reflective cups, resulting in low production efficiency and high labor intensity.
An LED lamp production equipment is designed, including a rotating rotary wheel mounted on a rack and a clamping mechanism for clamping the reflector. The clamping mechanism consists of A clamping member and B clamping member. Through the adjustment of A and B adjustment parts, reliable clamping and assembly of the reflector can be achieved.
It realizes reliable transfer of the reflector and reliable assembly with the heat dissipation base, improving the production efficiency of LED lamps.
Smart Images

Figure CN119589416A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of LED lamp production, and in particular to LED lamp production equipment. Background Art
[0002] The core of realizing the automated production of LED lamps is to reliably clamp the components of the LED lamps and adjust the components to the appropriate assembly state for assembly. For general LED lamps, the reflector cup is a cone-shaped cover, and the automated assembly requirements can be met by conveying through ordinary conveyor lines and gripping and picking up materials by gripper manipulators. Figure 1 The semi-cup-shaped reflector for vehicle LED headlights shown in the figure has different grasping and assembly requirements from ordinary conical reflector cups. The existing conveying devices and clamping devices cannot meet the needs of automatic clamping. Operators are required to assist in clamping during the production process, resulting in high labor intensity and low efficiency in LED lamp production. Therefore, it is necessary to solve this problem. Summary of the invention
[0003] The purpose of the present invention is to provide an LED lamp production device, which can meet the demand for automatic assembly of a semi-cup-shaped reflective cup and improve the production efficiency of the LED lamp.
[0004] The present invention is specifically implemented according to the technical solutions described below.
[0005] A LED lamp production equipment, characterized in that it includes a turntable rotatably mounted on a frame, and a clamping mechanism for clamping a reflector is arranged at intervals along the axial direction of the turntable. The clamping mechanism includes a clamping member A and a clamping member B that are arranged relatively, and the clamping mechanism is movably installed along the radial direction of the turntable. The clamping mechanism is respectively connected to an A adjustment part and a B adjustment part. The A adjustment part is used to adjust the clamping mechanism to move along the radial direction of the turntable, and the B adjustment part is used to adjust the clamping state of the clamping mechanism.
[0006] The A clamping member has an A clamping portion for extending into the interior of the reflector, the B clamping member has a B clamping portion for clamping the outer wall of the reflector, the A clamping member is fixedly mounted on a movable mounting seat, the movable mounting seat is movably mounted along the radial direction of the turntable, the B clamping member is movably mounted on the movable mounting seat, the A adjustment portion is connected to the movable mounting seat, and the B adjustment portion is connected to the B clamping member.
[0007] The B clamping member is rotatably mounted on the movable mounting seat through the B hinge shaft, and the B hinge shaft is arranged horizontally and perpendicular to the radial direction of the rotating disk. The A direction is a direction parallel to the length direction of the B hinge shaft.
[0008] The B clamping member is connected to the driving member, and the driving member drives the A clamping member and the B clamping member to clamp, and the driving member is composed of a spring or a coiled spring.
[0009] A loading station and an assembly station are arranged on the periphery of the turntable. The loading station is used for the clamping mechanism to take the reflector transported from the outside, and the assembly station is used to assemble the taken reflector and the outer heat dissipation base. The assembly station and the loading station are located in the same radial direction of the turntable.
[0010] The cover opening of the reflector clamped by the clamping mechanism points to the middle of the rotating disk along the radial direction of the rotating disk.
[0011] The B adjusting part includes a B adjusting rod, the rod body of the B adjusting rod is arranged in the vertical direction and movably installed in the vertical direction, and the B adjusting rod is used to adjust the B clamping part on the B clamping part to be close to or away from the A clamping part on the A clamping part.
[0012] The upper end of the B clamping piece is used to support the B clamping piece to rotate around the B hinge axis.
[0013] The B adjusting member is located between the B hinge shaft and the B clamping portion, and the B adjusting member is arranged close to the B hinge shaft.
[0014] The A adjustment part and the B adjustment part are used to adjust the clamping mechanisms at the loading station and the assembly station to perform A operation and B operation respectively.
[0015] Operation A: First adjust the A clamp and B clamp in the clamping mechanism at the loading station to be in the open state, then adjust the movable mounting seat to move from the position close to the center of the turntable to the outside of the turntable, so that the B clamp on the B clamp is inserted into the reflector to be taken on the outside, then adjust the A clamp and B clamp to clamp the reflector, and finally adjust the movable mounting seat to move to the position close to the center of the turntable.
[0016] Operation B: Keep the A clamp and the B clamp in the clamping mechanism at the assembly station in a clamped state, and then adjust the movable mounting seat to move from a position close to the center of the turntable to the outside of the turntable, so that the reflector and the heat dissipation base on the clamping mechanism are arranged correspondingly, and the mounting holes on the reflector and the heat dissipation base are arranged correspondingly, and the reflector and the heat dissipation base are fixedly connected by screws, and then adjust the A clamp and the B clamp to be in an open state, and finally adjust the movable mounting seat to move to a position close to the center of the turntable.
[0017] By implementing the above solution, the reflector can be reliably transferred and transported, so that it can be reliably assembled with the heat dissipation base, thereby improving the LED production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the present invention.
[0019] Figure 2 It is a structural schematic diagram of another viewing angle of the present invention.
[0020] Figure 3 This is a schematic diagram of the assembly of various components on the turntable after the rack is removed.
[0021] Figure 4 It is a schematic diagram of the structure of the A clamp and the B clamp.
[0022] Figure 5 It is an assembly diagram of the clamping mechanism and the A adjustment part.
[0023] Figure 6 for Figure 5 A schematic diagram of the structure from another perspective.
[0024] Figure 7 This is the assembly diagram of push rod A.
[0025] Figure 8 It is the assembly diagram of the clamping mechanism and the A adjustment axis.
[0026] Fig. 9 It is the assembly diagram of A adjusting rod and A adjusting shaft.
[0027] Fig.10 It is the assembly diagram of the clamping mechanism and the conveying trough.
[0028] Fig.11 A schematic diagram of the structure of a reflector.
[0029] 00-reflector, 01-arc plate, 02-outer plate, 03-inner plate, 04-A vacant part, 05-A groove part, 06-A light source part, 07-mounting hole, 11-A clamping part, 12-B clamping part, 13-A clamping head, 14-first positioning part, 15-second positioning part, 16-A raised part, 17-avoiding vacant part, 18-wheel groove, 20-clamping mechanism, 21-mounting sleeve, 22-clamping spring, 23-A1 drive Spring, 24-movable mounting seat, 25-B adjusting rod, 26-top support wheel, 27-B adjusting shaft, 28-B bevel gear, 29-B lifting adjustment part, 31-A push rod, 32-A2 driving spring, 33-A cam, 34-A1 driving shaft, 35-A bevel gear, 40-frame, 41-turntable, 42-A driving shaft, 43-driving motor, 44-A synchronous pulley, 45-A synchronous transmission belt, 46-conveying trough, 47-adjusting motor. DETAILED DESCRIPTION
[0030] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is specifically described below in conjunction with embodiments. It should be understood that the following text is only used to describe one or several specific embodiments of the present invention, and does not strictly limit the scope of protection of the specific claims of the present invention.
[0031] As used herein, the terms "parallel," "perpendicular," and the like are not limited to their strict geometric definitions, but include tolerances for reasonable and inconsistent machining or human errors.
[0032] like Figure 1 , 2 As shown, an LED lamp production device includes a turntable 41 rotatably mounted on a frame 40, and a clamping mechanism 20 for clamping a reflector 00 is arranged on the turntable 41 along its axial interval. The clamping mechanism 20 includes a clamping member A 11 and a clamping member B 12 arranged relatively. The clamping mechanism 20 is movably installed along the radial direction of the turntable 41, and the clamping mechanism 20 is connected to an adjustment part A and an adjustment part B respectively. The adjustment part A is used to adjust the movement of the clamping mechanism 20 along the radial direction of the turntable 41, and the adjustment part B is used to adjust the clamping state of the clamping mechanism 20. Specifically, as Fig.11 As shown, the reflector 00 is in a semi-bowl shape, including an arc-shaped arc plate body 01 and a mounting plate body. The arc plate body 01 and the mounting plate body enclose a reflective area for reflecting light. The mouth of the reflector 00 from which light is emitted is referred to as the light outlet. The mounting plate body includes an outer plate body 02 located outside the arc plate body 01 and an inner plate body 03 located inside the arc plate body 01. The thickness of the outer plate body 02 is greater than that of the inner plate body 03. A vacant portion 04 is provided in the middle of the edge of the inner plate body 03 near the light outlet. A groove-shaped portion 05 protruding toward the outside of the reflector 00 and provided with a shallow groove shape is provided on the inner plate body 03. A vacant light source portion 06 for accommodating an LED light source is provided in the middle of the groove-shaped portion 05. A mounting hole 07 is provided on the outer plate body 02, and the clamping mechanism 20 is used to clamp the arc plate body 01.
[0033] Furthermore, the A clamping member 11 has an A clamping portion for extending into the interior of the reflector 00, the B clamping member 12 has a B clamping portion for clamping the outer wall of the reflector 00, the A clamping member 11 is fixedly mounted on the movable mounting seat 24, the movable mounting seat 24 is movably mounted along the radial direction of the rotating disk 41, the B clamping member 12 is movably mounted on the movable mounting seat 24, the A adjustment portion is connected to the movable mounting seat 24, and the B adjustment portion is connected to the B clamping member 12. Figure 4As shown, the B clamping portion can be a B clamping block provided on the B clamping member 12, and the B clamping block is provided with a B arc clamping surface, and the shape of the B arc clamping surface is consistent with the shape of the outer surface of the edge of the arc plate body 01 adjacent to the light outlet. The A clamping portion includes an A clamping head 13, and the A clamping head 13 is used to be inserted into the reflector 00 from the light outlet to clamp the reflector 00. More specifically, the A clamping head 13 is provided with an A arc-shaped clamping surface, and the shape of the A arc-shaped clamping surface is consistent with the inner surface shape of the edge of the arc-shaped plate body 01 adjacent to the light outlet, that is, the inner surface of the arc-shaped plate body. The A clamping head 13 is provided with a step-shaped first positioning portion 14 and a second positioning portion 15. The first positioning portion 14 is used to abut and position against the edge of the arc-shaped plate body 01 adjacent to the light outlet, and the second positioning portion 15 is used to abut and position against the edge formed after a vacant portion is opened on the mounting plate body. The A clamping head 13 is also provided with an A protruding portion 16 for slidingly cooperating with the A groove-shaped portion 05, and the A protruding portion 16 is provided with an avoidance vacancy 17 for avoiding the LED light source. By setting the A clamping part and the B clamping part of the above structure, the reflector 00 can be reliably clamped, and when clamping, the A clamping head 13 and the reflector 00 can be accurately assembled and positioned, ensuring the reliability of the subsequent automatic assembly of the reflector 00 and improving the efficiency and stability of the automatic assembly of the LED lamp. More specifically, the width of the A clamping part along the A direction is greater than the groove width of the A groove part 05, and the width of the B clamping block along the A direction is less than the width of the A clamping head 13 along the A direction.
[0034] Furthermore, the B clamping member 12 is rotatably mounted on the movable mounting seat 24 via the B hinge shaft, and the B hinge shaft is arranged horizontally and perpendicular to the radial direction of the turntable 41. The B clamping member 12 is connected to the driving member, and the driving member drives the A clamping member 11 and the B clamping member 12 to clamp, and the driving member is composed of a spring or a winding spring. A loading station and an assembly station are arranged on the outer periphery of the turntable 41. The loading station is used for the clamping mechanism 20 to take the reflector 00 transported from the outside, and the assembly station is used to assemble the taken reflector 00 and the outer heat dissipation base, and the assembly station and the loading station are located in the same radial direction of the turntable 41. The cover opening of the reflector 00 clamped by the clamping mechanism 20 points to the middle of the turntable 41 along the radial direction of the turntable 41. The B adjusting part includes a B adjusting rod 25, the rod body of the B adjusting rod 25 is arranged in the vertical direction and is movably installed in the vertical direction, and the B adjusting rod 25 is used to adjust the B clamping part on the B clamping part 12 to be close to or away from the A clamping part on the A clamping part 11. The upper end of the B clamping part 12 is used to support the B clamping part 12 to rotate around the B hinge axis. The B adjusting part is located between the B hinge axis and the B clamping part, and the B adjusting part is arranged close to the B hinge axis.
[0035] Specifically, installation gaps can be set at intervals in the circumference of the turntable 41, and the movable mounting seats 24 are respectively installed in the installation gaps. The body of the movable mounting seat 24 located on the upper side of the turntable 41 is used to install the A clamping member 11 and the B clamping member 12. The body of the movable mounting seat 24 located on the lower side of the turntable 41 is used for assembly and connection with the A adjustment part and the B adjustment part. Specifically, the following can be adopted Figure 5 The scheme shown is implemented, two vertically mounted mounting rods are provided on the movable mounting seat 24, the two mounting rods are respectively placed on the two outer sides of the A clamping member 11, and mounting sleeves 21 are respectively provided on the two mounting rods and are slidably mounted along the length direction of the rods. The two mounting sleeves 21 are connected by a pressure rod for pressing down the A clamping member 11, and a limit rod for limiting the rotation of the A clamping member 11 is provided between the lower ends of the two mounting rods, or a limit block is provided on the movable mounting seat 24 to limit the rotation of the A clamping member 11. Clamping springs 22 for driving the mounting sleeves 21 downward are respectively provided on the rod bodies of the mounting rods on the upper side of the mounting sleeves 21. In this way, when the clamping mechanism 20 is transferred to other stations, the clamping mechanism 20 can well clamp the reflector 00 to prevent the reflector 00 from shaking and deviating during the transportation process of each station. Through this assembly method, the clamping mechanism 20 can be reliably opened and closed, and a smaller movement of the B adjustment rod 25 can be achieved, so that the clamping mechanism 20 can have a larger opening and closing angle.
[0036] Specifically, the A adjustment part and the B adjustment part are respectively used to adjust the clamping mechanism 20 at the loading station and the assembly station to perform A operation and B operation; A operation: first adjust the A clamping member 11 and the B clamping member 12 in the clamping mechanism 20 at the loading station to be in an open state, and then adjust the movable mounting seat 24 to move from a position close to the center of the turntable 41 to the outside of the turntable 41, so that the B clamping part on the B clamping member 12 is inserted into the outside of the reflector 00 to be taken, and then adjust the A clamping member 11 and the B clamping member 12 to clamp the reflector 00, and finally adjust the movable mounting seat 24 to move to a position close to the center of the turntable 41. Operation B: Keep the A clamping member 11 and the B clamping member 12 in the clamping mechanism 20 at the assembly station in a clamped state, and then adjust the movable mounting seat 24 to move from a position close to the center of the turntable 41 to the outside of the turntable 41, so that the reflector 00 on the clamping mechanism 20 and the heat dissipation base are arranged correspondingly, and the reflector 00 and the mounting holes 07 on the heat dissipation base are arranged correspondingly, and the reflector 00 and the heat dissipation base are fixedly connected by screws, and then adjust the A clamping member 11 and the B clamping member 12 to be in an open state, and finally adjust the movable mounting seat 24 to move to a position close to the center of the turntable 41.
[0037] like Fig. 9As shown, the upper end of the B adjusting rod 25 is provided with a rotatably mounted supporting wheel 26, and the B clamping member 12 is provided with a wheel groove 18 for matching with the supporting wheel 26. The lower end of the B adjusting rod 25 is configured to be hemispherical or equipped with a ball. In this way, the lifting operation of the B adjusting rod 25 on the B clamping member 12 is reliable and convenient. The movable mounting seat 24 is provided with a vertically arranged B assembly hole, and the B adjusting rod 25 is slidably installed in the B assembly hole.
[0038] Specifically, the A adjustment part includes an A1 adjustment part and an A2 adjustment part which are respectively arranged at the loading station and the assembly station, and the B adjustment part includes a B1 adjustment part and a B2 adjustment part which are respectively arranged at the loading station and the assembly station. The A1 adjustment part and the A2 adjustment part have the same structure, and the B1 adjustment part and the B2 adjustment part have the same structure, but the installation states of the A1 adjustment part and the A2 adjustment part are different. Figure 3 As shown, the movable mounting seat 24 is slidably assembled with two guide rods provided on the turntable 41, and the guide rods are provided with an A1 driving spring 23 for driving the movable mounting seat 24 to move toward the middle of the turntable 41. The A turntable 41 is mounted on the upper end of a vertically arranged A driving shaft 42, which is rotatably mounted on the frame 40, and the lower end of the A driving shaft 42 is transmission-connected to the driving motor 43 through a transmission assembly.
[0039] like Figure 5 , 6As shown in Figures 7 and 8, the A1 adjustment portion includes an A push rod 31 and an A cam 33 which are arranged at the lower side of the turntable 41. The A push rod 31 is movably installed along the radial direction of the turntable 41. The A push rod 31 is provided with an A2 driving spring 32 for driving the A push rod 31 to move toward the center position of the turntable 41. The A cam 33 is rotatably installed on the upper end of the vertically arranged A1 driving shaft 34, and the end of the A push rod 31 is abutted against the A cam 33. In detail, the A cam 33 is provided with an A1 holding part, an A propulsion part, an A2 holding part, and an A return part in sequence along its rotation direction. The parts of the A cam 33 that abut against the A push rod 31 are recorded as abutment points. The distance between each abutment point on the A1 holding part and the center line of the A cam 33 is r1, and the distance between each abutment point on the A2 holding part and the center line of the A cam 33 is r2. r1<r2. The distance between each abutment point on the A propulsion part and the center line of the A cam 33 increases from r1 to r2 along the rotation direction of the A cam 33, and the distance between each abutment point on the A return part and the center line of the A cam 33 decreases from r2 to r1 along the rotation direction of the A cam 33. Preferably, the implementation is carried out in the following manner: the end of the A push rod 31 abutting against the cam is set to be hemispherical or equipped with a ball. Abutment groove is provided on the abutment surface of the A cam 33. The other end of the A push rod 31 is spaced apart from the movable mounting seat 24, so as to ensure that the A push rod 31 will not interfere with the rotation of the clamping mechanism 20 or the movable mounting seat 24. The abutment point at the intersection of the A1 holding portion and the A return portion on the A cam 33 is recorded as the A1 abutment point, and the abutment point at the intersection of the A1 holding portion and the A propulsion portion on the A cam 33 is recorded as the A2 abutment point. When the clamping mechanism 20 runs to the loading station, the A push rod 31 constituting the A1 adjustment portion abuts against the A1 abutment point on the A cam 33; when the clamping mechanism 20 runs to the assembly station, the A push rod 31 constituting the A2 adjustment portion abuts against the A2 abutment point on the A cam 33.
[0040] like Figure 8 , 9As shown, the B1 adjustment part includes a B adjustment shaft 27, which is arranged along the radial direction of the turntable 41, and the B adjustment shaft 27 is rotatably installed on the frame 40. The B adjustment shaft 27 is located on the lower side of the A push rod 31, and a B lifting adjustment part 29 is arranged on the B adjustment shaft 27. The B lifting adjustment part 29 includes a B holding shaft section and a B adjustment shaft 27 section respectively arranged on the outer sides of both ends of the B holding shaft section. The B adjustment shaft 27 section is a camshaft section, and the axial wall surface of the camshaft section is composed of a B propulsion section and a B return section along its rotation direction. The spacing between each abutment on the B propulsion section and the center line of the B adjustment shaft 27 gradually increases from d1 to d2 along the rotation direction of the B adjustment shaft 27, and the spacing between each abutment on the B return section and the center line of the B adjustment shaft 27 gradually decreases from d2 to d2 along the rotation direction of the B adjustment shaft 27, and d1<d2. The B holding shaft body is provided with a B1 guide groove and a B2 guide groove, which are arranged at the two intersections of the B propulsion part and the B return part respectively. The distance between the bottom of the B1 guide groove and the center line of the B adjustment shaft 27 is d1, and the distance between the bottom of the B2 guide groove and the center line of the B adjustment shaft 27 is d2. The length of the B adjustment shaft 27 body is greater than the diameter of the B adjustment rod 25, so that the B adjustment rod 25 can avoid rotating around the center line of the turntable 41. The abutment point on the B adjustment shaft 27 body where the distance between the B adjustment shaft 27 and the center line of the B adjustment shaft 27 is d1 is recorded as the B1 abutment point, and the abutment point on the B adjustment shaft 27 body where the distance between the B adjustment shaft 27 and the center line of the B adjustment shaft 27 is d2 is recorded as the B2 abutment point. The length of the B holding shaft body is consistent with the difference between r1 and r2.
[0041] When the clamping mechanism 20 moves to the loading station, the height of the B1 abutment on the B adjustment shaft 27 that constitutes the B1 adjustment part is greater than the height of the other abutments on the B adjustment shaft 27. When the clamping mechanism 20 moves to the assembly station, the height of the B1 abutment on the B adjustment shaft 27 that constitutes the B2 adjustment part is greater than the height of the other abutments on the B adjustment shaft 27. That is, when the clamping mechanism 20 moves to the loading station and the assembly station, the B adjustment shaft 27 at the loading station and the assembly station is arranged with the body of the B adjustment shaft 27 at a distance d1 from the center line facing upward.
[0042] The B adjustment shaft 27 is provided with a B bevel gear 28, and the A1 drive shaft 34 is provided with an A bevel gear 35. The A bevel gear 35 is located at the lower side of the A cam 33. The A bevel gear 35 and the B bevel gear 28 are meshed and assembled. The B bevel gear 28 is a full-tooth gear, and the A bevel gear 35 is a toothless bevel gear. The A bevel gear 35 is composed of an A1 tooth segment, an A1 toothless segment, an A2 tooth segment, and an A2 toothless segment arranged in sequence along its rotation direction. The A1 tooth segment and the A2 tooth segment are arranged corresponding to the A1 holding part and the A2 holding part, respectively. The A1 toothless segment and the A2 toothless segment are arranged corresponding to the A propulsion part and the A return part, respectively. When the A1 drive shaft 34 is rotated so that the rotation angle of the A cam 33 is respectively consistent with the arc of the A1 holding part and the A2 holding part, the B adjustment shaft 27 is rotated 180 degrees, that is, the rotation angle of the B adjustment shaft 27 is respectively consistent with the arc of the B propulsion part and the B return part. The lower end of the A1 driving shaft 34 is provided with an A synchronous pulley 44, and the A synchronous pulleys 44 at the loading station and the assembly station are both connected to the adjustment motor 47 through the A synchronous transmission belt 45. Through the above adjustment structure, the clamping mechanism 20 at the loading station and the assembly station can be reliably adjusted to perform the A operation and the B operation, and the adjustment is reliable and convenient, thereby improving the reliability of the equipment operation.
[0043] During the A operation, the movement process of the A1 adjustment part and the B1 adjustment part (the transmission process of the A cam and the A push rod and the transmission process of the A bevel gear and the B bevel gear) is as follows: the A1 holding part on the A cam and the A push rod abut (the A1 tooth segment on the A bevel gear is meshed with the B bevel gear) - the A propulsion part on the A cam and the A push rod abut (the A1 toothless segment on the A bevel gear is arranged correspondingly to the B bevel gear) - the A2 holding part on the A cam and the A push rod abut (the A2 tooth segment on the A bevel gear is meshed with the B bevel gear) - the A return part on the A cam and the A push rod abut (the A2 toothless segment on the A bevel gear is arranged correspondingly to the B bevel gear). In the initial state, the movable mounting seat is located near the center of the turntable, and the B1 abutment on the B adjustment shaft corresponds to the lower end of the B adjustment rod.
[0044] During the B operation, the movement process of the A1 adjustment part and the B2 adjustment part (the transmission process of the A cam and the A push rod and the transmission process of the A bevel gear and the B bevel gear) is as follows: the A propulsion part on the A cam and the A push rod abut (the A1 toothless segment on the A bevel gear and the B bevel gear are arranged correspondingly) - the A2 retaining part on the A cam and the A push rod abut (the A2 tooth segment on the A bevel gear and the B bevel gear are meshed) - the A return part on the A cam and the A push rod abut (the A2 toothless segment on the A bevel gear and the B bevel gear are arranged correspondingly) - the A1 retaining part on the A cam and the A push rod abut (the A1 tooth segment on the A bevel gear and the B bevel gear are meshed). In the initial state, the movable mounting seat is located near the center of the turntable, and the B1 abutment on the B adjustment shaft corresponds to the lower end of the B adjustment rod.
[0045] The present invention mainly describes the transfer equipment of the reflector 00 in the LED assembly process. The automatic arrangement and conveying equipment of the reflector 00 and the assembly equipment of the light-emitting cover and the heat sink base are not described again. You can buy equipment with corresponding functions on the market for use. Fig.10 As shown, each reflector 00 is arranged and transported by an automatic arrangement and conveying device, and each reflector 00 is arranged and output through a conveying trough 46, and a clamping mechanism 20 takes the reflector 00 at the end of the conveying trough 46. Other operating stations can also be set on the periphery of the turntable to perform other operations on the reflector 00 to meet different assembly requirements.
[0046] The above-mentioned solution provided by the present invention can reliably transfer and convey the reflector 00, so that it can be reliably assembled with the heat dissipation base, thereby improving the LED production efficiency.
[0047] The above is only a preferred embodiment of the present invention. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the principles of the present invention, and these improvements and modifications should also be considered as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the art unless otherwise specified and limited.
Claims
1. An LED lamp production equipment, characterized in that: It includes a turntable rotatably mounted on a frame, on which a clamping mechanism for clamping a reflector is arranged at intervals along its axial direction, the clamping mechanism includes a clamping member A and a clamping member B arranged relatively, the clamping mechanism is movably mounted along the radial direction of the turntable, the clamping mechanism is respectively connected to an A adjustment part and a B adjustment part, the A adjustment part is used to adjust the clamping mechanism to move along the radial direction of the turntable, and the B adjustment part is used to adjust the clamping state of the clamping mechanism.
2. The LED lamp production equipment according to claim 1, characterized in that: The A clamping member has an A clamping portion for extending into the interior of the reflector, the B clamping member has a B clamping portion for clamping the outer wall of the reflector, the A clamping member is fixedly mounted on a movable mounting seat, the movable mounting seat is movably mounted along the radial direction of the turntable, the B clamping member is movably mounted on the movable mounting seat, the A adjustment portion is connected to the movable mounting seat, and the B adjustment portion is connected to the B clamping member.
3. The LED lamp production equipment according to claim 2, characterized in that: The B clamping piece is rotatably mounted on the movable mounting seat through a B hinge shaft, and the B hinge shaft is horizontally and perpendicular to the radial arrangement of the rotating disk.
4. The LED lamp production equipment according to claim 4, characterized in that: The B clamping member is connected to the driving member, and the driving member drives the A clamping member and the B clamping member to clamp, and the driving member is composed of a spring or a coiled spring.
5. The LED lamp production equipment according to claim 5, characterized in that: A loading station and an assembly station are arranged on the periphery of the turntable. The loading station is used for the clamping mechanism to take the reflector transported from the outside, and the assembly station is used to assemble the taken reflector and the outer heat dissipation base. The assembly station and the loading station are located in the same radial direction of the turntable.
6. The LED lamp production equipment according to claim 4 or 5, characterized in that: The cover opening of the reflector clamped by the clamping mechanism points to the middle of the rotating disk along the radial direction of the rotating disk.
7. The LED lamp production equipment according to claim 4 or 5, characterized in that: The B adjusting part includes a B adjusting rod, the rod body of the B adjusting rod is arranged in the vertical direction and movably installed in the vertical direction, and the B adjusting rod is used to adjust the B clamping part on the B clamping part to be close to or away from the A clamping part on the A clamping part.
8. The LED lamp production equipment according to claim 7, characterized in that: The upper end of the B clamping piece is used to support the B clamping piece to rotate around the B hinge axis.
9. The LED lamp production equipment according to claim 8, characterized in that: The B adjusting member is located between the B hinge shaft and the B clamping portion, and the B adjusting member is arranged close to the B hinge shaft.
10. The LED lamp production equipment according to claim 8, characterized in that: The A adjustment part and the B adjustment part are used to adjust the clamping mechanism at the loading station and the assembly station to perform A operation and B operation respectively; Operation A: First adjust the A clamp and B clamp in the clamp mechanism at the loading station to be in the open state, then adjust the movable mounting seat to move from the position close to the center of the turntable to the outside of the turntable, so that the B clamp on the B clamp is inserted into the reflector to be taken on the outside, then adjust the A clamp and B clamp to clamp the reflector, and finally adjust the movable mounting seat to move to the position close to the center of the turntable; Operation B: Keep the A clamp and the B clamp in the clamping mechanism at the assembly station in a clamped state, and then adjust the movable mounting seat to move from a position close to the center of the turntable to the outside of the turntable, so that the reflector and the heat dissipation base on the clamping mechanism are arranged correspondingly, and the mounting holes on the reflector and the heat dissipation base are arranged correspondingly, and the reflector and the heat dissipation base are fixedly connected by screws, and then adjust the A clamp and the B clamp to be in an open state, and finally adjust the movable mounting seat to move to a position close to the center of the turntable.
Citation Information
Patent Citations
Automatic assembling device for lampshade supporting rod
CN108127392A
LED lamp bead assembling device
CN108817892A
LED lamp automatic assembly system
CN109759837A
Gear shaping clamp used for gear machining
CN113547176A
Tea seedling cuttage device
CN114902884A