Split type generator set heat dissipation structure

By designing a forced heat dissipation structure in the box of the split generator set, and using a turbofan and cooling water circulation structure, the problem of high-temperature shutdown is solved, and the unit's heat dissipation efficiency and reliability are improved.

CN222478798UActive Publication Date: 2025-02-14WUXI FASTEN EUENON CO LTD
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Patent Information

Application Number
CN202421081876.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-02-14
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

Existing split generator sets are prone to high-temperature shutdown in high-temperature environments and lack effective forced heat dissipation structures.

Method used

A split generator set heat dissipation structure is designed, adopting a forced heat dissipation structure in the box, including a partition chamber and a forced heat dissipation fan. The forced heat dissipation fan is driven and rotated by the fan shaft of the generator set, and heat dissipation is dissipated by a turbo fan, and is equipped with cooling water circulation. Structure and smoke exhaust pipe.

Benefits of technology

It effectively solves the problem of high-temperature shutdown of the split generator set when operating under a high temperature of 55℃, and improves the unit's heat dissipation efficiency and reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a split type generator set heat dissipation structure which comprises a box body structure, one side of a box body is provided with a forced heat dissipation structure, the forced heat dissipation structure forms a separation cavity in the box body structure, the separation cavity is internally provided with a forced heat dissipation fan, the forced heat dissipation fan is driven by a fan shaft of a generator set to rotate, and the forced heat dissipation fan is driven by a fan shaft of the generator set to rotate. The forced heat dissipation structure comprises a partition plate, the partition plate is arranged in the box body structure and divides the box body structure into a partition cavity and a generator set cavity, and an air induction opening is formed in the partition plate and communicated to the generator set cavity. According to the split type generator set heat dissipation structure, the mechanical turbofan is additionally arranged in a box body of a common split type generator set, the turbofan is driven by an original fan shaft of an engine, the air exhaust direction of the turbofan is flexible, and air exhaust and heat dissipation can be conducted in any 180-degree direction in the length axial direction of the generator set; and the problem of high-temperature shutdown of the split type generator set when the split type generator set operates in an environment with the high temperature of
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Description

Technical Field

[0001] The utility model relates to the technical field of distribution boxes, in particular to a split-type generator set heat dissipation structure. Background Art

[0002] Split generator sets usually refer to generator systems in which the main components of the generator set can be placed or installed separately. Split generator sets adopt modular design, and the generator, control system and other components can be placed in appropriate positions in the distribution box according to actual needs. And it is highly flexible. Due to its split characteristics, this type of generator set is more flexible in spatial layout, especially suitable for occasions with limited space or the need to isolate noise sources. Its split structure makes each part easier to inspect and maintain. When a part has a problem, it can be repaired or replaced separately without affecting the operation of the entire system.

[0003] However, the existing split-type generator set box heat dissipation relies on an external radiator to take away the engine heat, and the engine radiation heat inside the box is naturally dissipated without forced heat dissipation. Due to the lack of a forced heat dissipation mechanism, the unit is prone to high-temperature shutdown when running at a high temperature of 55°C.

[0004] In view of the above, it is necessary to propose a split-type generator set heat dissipation structure to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to solve the above technical problems and to provide a split-type generator set heat dissipation structure.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a split-type generator set heat dissipation structure, including a box structure, a forced heat dissipation structure is provided on one side of the box, the forced heat dissipation structure forms a partition chamber in the box structure, a forced heat dissipation fan is provided in the partition chamber, the forced heat dissipation fan is driven to rotate by the fan shaft of the generator set, the forced heat dissipation structure includes a partition plate, the partition plate is arranged in the box structure, and the box structure is divided into a partition chamber and a generator set chamber, the partition plate is provided with an air vent, and the air vent is connected to the generator set chamber.

[0007] Furthermore, the forced heat dissipation structure also includes an outer plate, and the outer plate is connected to the partition plate to form a partition chamber in the shape of a rectangular box.

[0008] Furthermore, the outer plate includes a side end plate arranged parallel to the partition plate, and a front end plate and a rear end plate arranged perpendicular to the partition plate, and an air outlet is provided on the front end plate or the rear end plate.

[0009] Furthermore, it also includes an air guide cover, which has a U-shaped plate structure, one side of the air guide cover is sealed to the partition plate, and the other side is sealed to the side end plate, the opening side of the U-shaped plate is connected to the air outlet, and the forced cooling fan is rotatably connected and arranged at the inner bottom of the U-shaped plate.

[0010] Furthermore, the side end plate is provided with an openable inspection cover, and the interior of the air guide cover is completely open after the inspection cover is removed.

[0011] Furthermore, a cooling water circulation structure is also provided in the box structure, which includes a water inlet pipe and a water outlet pipe, and the water inlet pipe and the water outlet pipe are connected to the circulating water inlet and outlet of the generator set radiator.

[0012] Furthermore, a smoke exhaust pipe is provided in the box structure, one end of the smoke exhaust pipe is connected to the muffler of the generator set, and the other end is connected to the outside of the box structure.

[0013] Furthermore, the box structure includes a chassis portion, a top cover portion, a front door panel, and a rear door panel. The top cover portion is arranged parallel to the chassis portion, and the front and rear sides of the box structure are respectively provided with an openable front door panel and a rear door panel. A forced heat dissipation structure is formed on the left side of the box structure, and a C-shaped enclosure is provided on the right side. The external connection ports of the water inlet pipe, water outlet pipe, and smoke exhaust pipe are all arranged on the C-shaped enclosure.

[0014] Furthermore, a ventilation hole is provided on the C-shaped enclosure, and an airflow reversal flow structure is connected to the ventilation hole on the inner side of the C-shaped enclosure. The airflow reversal flow structure includes a baffle, and the ventilation hole is located on the lower side of the baffle, a baffle chamber is formed above the baffle, and an inlet is provided at the lower end of the baffle away from the ventilation hole.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: a split-type generator set heat dissipation structure of the utility model adds a mechanical turbofan inside the ordinary split-type generator set box, and drives the turbofan with the original fan shaft of the engine. The exhaust direction of the turbofan is flexible, and it can exhaust and dissipate heat in any direction of 180° along the axial length of the unit, which can solve the problem of high-temperature shutdown of the split-type generator set when running in a high-temperature environment of 55°C. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is an isometric view of a heat dissipation structure of a split-type generator set of the utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of a split-type generator set heat dissipation structure of the utility model;

[0018] Figure 3 The utility model is a split type generator set heat dissipation structure explosion Figure 1 ;

[0019] Figure 4 The utility model is a split type generator set heat dissipation structure explosion Figure 2 ;

[0020] Figure 5 It is a schematic diagram of the pipe connection of the heat dissipation structure of the split-type generator set of the utility model;

[0021] In the figure: 1. Box structure; 2. Forced heat dissipation structure; 3. Partition chamber; 4. Forced heat dissipation fan; 5. Partition plate; 7. Air inlet; 8. Side end plate; 9. Front end plate; 10. Rear end plate; 11. Air outlet; 12. Air guide hood; 13. Inspection cover; 14. Water inlet pipe; 15. Water outlet pipe; 16. Smoke exhaust pipe; 17. Chassis; 18. Top cover; 19. Front door panel; 20. Rear door panel; 21. C-shaped enclosure; 22. Ventilation port; 23. Air flow return flow structure; 24. Baffle plate; 25. Baffle chamber; 26. Inlet. DETAILED DESCRIPTION

[0022] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0023] A split type generator set heat dissipation structure, such as Figure 1-4 As shown, the box structure 1 includes a chassis portion 17, a top cover portion 18, a front door panel 19, and a rear door panel 20. The top cover portion 18 is arranged parallel to the chassis portion 17, and the front and rear sides of the box structure 1 are respectively provided with an openable front door panel 19 and a rear door panel 20. A forced heat dissipation structure 2 is formed on the left side of the box structure 1, and a C-shaped enclosure 21 is arranged on the right side. The external connection ports of the water inlet pipe 14, the water outlet pipe 15, and the smoke exhaust pipe 16 are all arranged on the C-shaped enclosure 21.

[0024] A forced heat dissipation structure 2 is provided on one side of the box body, and the forced heat dissipation structure 2 forms a partition chamber 3 in the box structure 1. A forced heat dissipation fan 4 is provided in the partition chamber 3. A turbofan is used in this embodiment. The forced heat dissipation fan 4 is driven to rotate by the fan shaft of the generator set, and the rotation of the generator set drives the turbofan to operate, so that there is no need to set a special drive motor, thereby reducing the space occupied by the equipment.

[0025] The forced heat dissipation structure 2 includes a partition plate 5, which is arranged in the box structure 1 and divides the box structure 1 into a partition chamber 3 and a generator set chamber. Relevant equipment of the generator is arranged in the generator set chamber, and the forced heat dissipation structure 2 is arranged in the partition chamber 3.

[0026] Specifically, Figure 3 , 4 As shown, the partition plate 5 is provided with an air inlet 7, and the air inlet 7 is connected to the generator set chamber. When the turbofan is running, its low-pressure side draws hot air in the generator set chamber from the air inlet 7, so that the air flow around the generator set flows to perform forced heat dissipation. The forced heat dissipation structure 2 also includes an outer plate, which is connected to the partition plate 5 to form a partition chamber 3 in the shape of a rectangular box.

[0027] Furthermore, the outer peripheral plate includes a side end plate 8 arranged parallel to the partition plate 5, and a front end plate 9 and a rear end plate 10 arranged perpendicular to the partition plate 5, and an air outlet 11 is provided on the front end plate 9 or the rear end plate 10. It also includes an air guide cover 12, and the air guide cover 12 is a U-shaped plate structure, one side of the air guide cover 12 is sealed to the partition plate 5, and the other side is sealed to the side end plate 8, the opening side of the U-shaped plate is connected to the air outlet 11, and the forced heat dissipation fan 4 is rotatably connected to the inner bottom of the U-shaped plate. It can be understood that the direction of the opening side of the U-shaped air guide cover 12 in this embodiment is not restricted, so that the direction of the air outlet 11 can be flexibly set, for example, it can be adopted as follows Figure 1 As shown, the air outlet 11 is arranged on the front end plate 9, so that the opening side of the U-shaped plate is within the range of 180° as the heat dissipation side, thereby having a larger air outlet area. In actual use, the opening of the air guide cover 12 can also be oriented in other directions, so that the box structure 1 can be placed in the space according to the position, and the air outlet 11 can be set at the best position, which is flexible.

[0028] Furthermore, an openable inspection cover 13 is provided on the side end plate 8, and after the inspection cover 13 is removed, the interior of the air guide cover 12 is completely open. It is understandable that after a long period of operation, dust will accumulate on the turbine blades. When cleaning is required, the inspection cover 13 can be directly opened to conveniently remove it.

[0029] Furthermore, a cooling water circulation structure is also provided in the box structure 1, which includes a water inlet pipe 14 and a water outlet pipe 15, and the water inlet pipe 14 and the water outlet pipe 15 are connected to the circulating water inlet and outlet of the generator set radiator. Figure 5 As shown, the circulating water circuit can perform water cooling and heat dissipation on specific positions of the generator set. A smoke exhaust pipe 16 is also provided in the box structure 1, one end of which is connected to the muffler of the generator set, and the other end is connected to the outside of the box structure 1. The exhaust gas generated when the generator is running is discharged centrally through the smoke exhaust pipe 16 and the muffler, so that the overall noise index of the unit meets the requirements.

[0030] The U-shaped enclosure 21 is also provided with a vent 22, and the vent 22 is connected to an airflow return flow structure 23 on the inner side of the U-shaped enclosure 21, and the airflow return flow structure includes a baffle 24, and the vent 22 is located at the lower side of the baffle 24, and a baffle chamber 25 is formed above the baffle 24, and an inlet 26 is provided at the lower end of the baffle 24 away from the vent 22. The vent 22 is an inlet 26 for external air, and the baffle 24 can block the entry of jet water by returning the airflow, and a partition structure can also be set on the vent 22 to filter the air.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A split-type generator set heat dissipation structure, comprising a box structure (1), characterized in that: A forced heat dissipation structure (2) is provided on one side of the box body. The forced heat dissipation structure (2) forms a partition chamber (3) in the box body structure (1). A forced heat dissipation fan (4) is provided in the partition chamber (3). The forced heat dissipation fan (4) is driven to rotate by a fan shaft of the generator set. The forced heat dissipation structure (2) comprises a partition plate (5). The partition plate (5) is provided in the box body structure (1) and divides the box body structure (1) into the partition chamber (3) and a generator set chamber. An air inlet (7) is provided on the partition plate (5). The air inlet (7) is connected to the generator set chamber.

2. A split-type generator set heat dissipation structure according to claim 1, characterized in that: The forced heat dissipation structure (2) further comprises an outer plate, wherein the outer plate is connected to the partition plate (5) to enclose a partition chamber (3) in the shape of a rectangular box.

3. A split-type generator set heat dissipation structure according to claim 2, characterized in that: The peripheral plate comprises a side end plate (8) arranged parallel to the partition plate (5), and a front end plate (9) and a rear end plate (10) arranged perpendicular to the partition plate (5), wherein an air outlet (11) is provided on the front end plate (9) or the rear end plate (10).

4. A split-type generator set heat dissipation structure according to claim 3, characterized in that: It also comprises an air guide cover (12), the air guide cover (12) being a U-shaped plate structure, one side of the air guide cover (12) being sealedly connected to the partition plate (5), and the other side of the air guide cover (12) being sealedly connected to the side end plate (8), the opening side of the U-shaped plate being connected to the air outlet (11), and the forced heat dissipation fan (4) being rotatably connected and arranged at the inner bottom of the U-shaped plate.

5. A split-type generator set heat dissipation structure according to claim 4, characterized in that: An openable inspection cover (13) is provided on the side end plate (8), and after the inspection cover (13) is removed, the interior of the air guide cover (12) is completely open.

6. A split-type generator set heat dissipation structure according to claim 1, characterized in that: The box structure (1) is also provided with a cooling water circulation structure, which comprises a water inlet pipe (14) and a water outlet pipe (15), and the water inlet pipe (14) and the water outlet pipe (15) are connected to the circulating water inlet and outlet of the generator set radiator.

7. A split-type generator set heat dissipation structure according to claim 6, characterized in that: A smoke exhaust pipe (16) is also provided in the box structure (1); one end of the smoke exhaust pipe (16) is connected to the muffler of the generator set, and the other end is connected to the outside of the box structure (1).

8. A split-type generator set heat dissipation structure according to claim 7, characterized in that: The box structure (1) comprises a chassis portion (17), a top cover portion (18), a front door panel (19), and a rear door panel (20); the top cover portion (18) is arranged above the chassis portion (17) in parallel; the front and rear sides of the box structure (1) are respectively provided with an openable front door panel (19) and a rear door panel (20); a forced heat dissipation structure (2) is formed on the left side of the box structure (1); a C-shaped enclosure plate (21) is arranged on the right side; and external connection ports of the water inlet pipe (14), the water outlet pipe (15), and the smoke exhaust pipe (16) are all arranged on the C-shaped enclosure plate (21).

9. A split-type generator set heat dissipation structure according to claim 8, characterized in that: The U-shaped enclosure (21) is also provided with a vent (22), the vent (22) being connected to an airflow return flow structure (23) on the inner side of the U-shaped enclosure (21), the airflow return flow structure comprising a baffle (24), the vent (22) being located on the lower side of the baffle (24), a baffle chamber (25) being formed above the baffle (24), and an inlet (26) being provided at the lower end of the baffle (24) on a side facing away from the vent (22).