Drying machine with quantitative discharging function
By designing discharge pipes, electric butterfly valves, conveying components and weighing components in the dryer, quantitative unloading of materials is achieved, solving the problem of re-quantification of materials in the existing dryer after one-time discharge, and improving the packaging materials efficiency.
Patent Information
- Application Number
- CN202420993160.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The discharge pipe of the existing dryer discharges materials at one time, resulting in the discharged materials need to be requantized and the efficiency of packaging materials is reduced.
A dryer for quantitative unloading is designed, using a discharge pipe, an electric butterfly valve, a conveying component and a weighing component. Through the control of the electric butterfly valve and the real-time weighing of the weighing sensor, the quantitative unloading of the material is achieved.
The dryer's drying materials are easy to discharge quantitatively, avoiding the need to re-quantify the materials after they are discharged at one time, thereby improving the efficiency of packaging materials.
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Figure CN222481061U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dryers, in particular to a dryer with quantitative unloading. Background Art
[0002] A dryer is a mechanical device that uses heat energy to reduce the moisture content of materials. It is used to dry objects. The dryer evaporates the moisture in the material by heating to obtain materials with a specified moisture content. The materials dried by the dryer are usually powders or granules.
[0003] The purpose of using a dryer to dry materials is to meet the requirements of material use or further processing. The working principle of the dryer is: after the materials placed in it are dried, the dried materials are discharged through the discharge pipe set on it, and then the next group of materials are dried.
[0004] When the dryer discharges the material through the discharge pipe after drying, the material is usually discharged through the discharge pipe at one time and received by a container, and then the material collected in the container is weighed according to the weight of the material to be packaged. It can be seen that this way of discharging materials requires re-weighing to determine the quality of the materials after they are discharged, and then the materials are packaged. This unloading method of the dryer adds an extra packaging process, which reduces the efficiency of packaging materials after the dryer dries the materials. Utility Model Content
[0005] In view of this, the utility model provides a quantitative unloading dryer to solve the problem in the prior art that the discharge pipe of the dryer discharges materials at one time, resulting in the need to re-quantify the discharged materials, thereby reducing the efficiency of packaging materials.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a quantitative unloading dryer, including a base and a dryer body, a discharge pipe is fixedly arranged at the bottom of the dryer body, and an electric butterfly valve is fixedly arranged at the middle position of the discharge pipe; a conveying assembly is connected to the bottom of the discharge pipe, and the conveying assembly includes a conveying pipeline, and a connecting pipe is connected to the top of one end of the conveying pipeline, and the connecting pipe is slidably sleeved on the outside of the discharge pipe, and a discharge pipe is connected to the bottom of the conveying pipeline away from the discharge pipe; a weighing assembly is arranged at the bottom of the conveying assembly, and the weighing assembly is located between the base and the conveying assembly.
[0007] Preferably, the conveying component also includes a fixed frame arranged on the left side of the conveying pipe, a driving motor is fixedly arranged at the end of the fixed frame, the output end of the driving motor passes through the fixed frame and extends to the fixed frame, the output end of the driving motor is fixedly connected to a conveying screw, the conveying screw is located in the conveying pipe, the driving motor drives the conveying screw to rotate in the conveying pipe, and a spiral blade is fixedly arranged on the surface of the conveying screw.
[0008] Preferably, the weighing assembly includes a support plate arranged at the bottom of the conveying pipe, a support column is fixedly arranged at the bottom of the support plate, a connecting plate is fixedly arranged at the bottom of the support column, and a connecting column is fixedly arranged at the bottom of the connecting plate. The weighing assembly also includes a weighing sensor, the weighing sensor is fixedly installed on the top of the base, and the connecting column is fixedly installed on the top of the weighing sensor.
[0009] Preferably, the number of weighing sensors is four, and the four weighing sensors are distributed in a centrally symmetrical manner.
[0010] Preferably, the support plate has a semicircular structure.
[0011] Preferably, a mounting frame assembly is provided on the top of the base, the mounting frame assembly includes a mounting column arranged on the top of the base, a mounting plate is fixedly provided on the top of the mounting column, a mounting opening is penetrated through the top of the mounting plate, and the dryer body is detachably arranged at the mounting opening.
[0012] The quantitative unloading dryer of the utility model has the following beneficial effects compared with the prior art:
[0013] The dried material in the dryer body enters the connecting pipe through the discharge pipe, and then enters the conveying pipe through the connecting pipe. The material entering the conveying pipe is moved by the conveying component, and the material entering the conveying pipe is weighed by the weighing sensor. When the material entering the conveying pipe reaches the weight, the electric butterfly valve is closed, and the material is transported to the discharge pipe through the conveying component, and the dried material is discharged through the discharge pipe, thus achieving the goal of quantitatively discharging the material dried by the dryer, avoiding the situation where the material dried by the dryer is discharged at one time and the subsequent need for re-quantification, thereby making the dryer more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is the structural survey drawing of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the mounting frame assembly of the utility model;
[0016] Figure 3 It is a schematic diagram of the local structure of the utility model;
[0017] Figure 4 It is a schematic longitudinal section diagram of a local structure of the utility model.
[0018] In the figure: 1. base; 2. mounting column; 3. mounting plate; 4. mounting port; 5. dryer body; 6. discharge pipe; 7. electric butterfly valve; 8. connecting pipe; 9. conveying pipeline; 10. fixing frame; 11. driving motor; 12. conveying screw; 13. spiral blade; 14. discharge pipe; 15. support plate; 16. support column; 17. connecting plate; 18. connecting column; 19. weighing sensor. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Reference Figure 1-4 A quantitative unloading dryer comprises a base 1 and a dryer body 5, a discharge pipe 6 is fixedly arranged at the bottom of the dryer body 5, and an electric butterfly valve 7 is fixedly arranged at the middle position of the discharge pipe 6; a conveying assembly is connected to the bottom of the discharge pipe 6, and the conveying assembly comprises a conveying pipeline 9, and a connecting pipe 8 is connected to the top of one end of the conveying pipeline 9, and the connecting pipe 8 is slidably sleeved on the outside of the discharge pipe 6, and the length of the discharge pipe 6 inserted into the connecting pipe 8 is greater than three quarters of its total length, and the diameter of the discharge pipe 6 is smaller than the diameter of the connecting pipe 8. A discharge pipe 14 is connected to the bottom of the conveying pipeline 9 away from the discharge pipe 6; a weighing assembly is arranged at the bottom of the conveying assembly, and the weighing assembly is located between the base 1 and the conveying assembly.
[0021] The conveying assembly also includes a fixed frame 10 arranged on the left side of the conveying pipeline 9, and a driving motor 11 is fixedly arranged at the end of the fixed frame 10. The output end of the driving motor (11) passes through the fixed frame (10) and extends into the conveying pipeline (9). The output end of the driving motor 11 is fixedly connected to a conveying screw 12, and the conveying screw 12 is located in the conveying pipeline 9. The driving motor 11 drives the conveying screw 12 to rotate in the conveying pipeline 9, and a spiral blade 13 is fixedly arranged on the surface of the conveying screw 12. The output end of the driving motor 11 drives the conveying screw 12 to rotate, and the spiral blade 13 is driven to rotate by the conveying screw 12, so that the material entering the conveying pipeline 9 is easily transported.
[0022] The weighing assembly includes a support plate 15 arranged at the bottom of the conveying pipe 9, a support column 16 is fixedly arranged at the bottom of the support plate 15, a connecting plate 17 is fixedly arranged at the bottom of the support column 16, a connecting column 18 is fixedly arranged at the bottom of the connecting plate 17, and the weighing assembly also includes a weighing sensor 19, the number of which is four, and the four weighing sensors 19 are centrally symmetrically distributed, the weighing sensor 19 is fixedly mounted on the top of the base 1, and the connecting column 18 is fixedly mounted on the top of the weighing sensor 19. The support plate 15 is fixedly mounted on the surface of the conveying pipe 9, the support column 16 is fixedly mounted on the surface of the support plate 15, the connecting plate 17 is mounted at the bottom of the support column 16, and is mounted on the top of the weighing sensor 19 through the connecting column 18 at the bottom of the connecting plate 17, so as to facilitate the installation of the conveying pipe 9, and facilitate the installation of the conveying pipe 9 on the top of the weighing sensor 19, so as to facilitate the weight of the material entering the conveying pipe 9.
[0023] The support plate 15 is in a semicircular structure and is made of metal. There are two support plates 15 . The semicircular support plate 15 fits more closely with the delivery pipe 9 , making the delivery pipe 9 more stably installed.
[0024] A mounting frame assembly is provided on the top of the base 1, and the mounting frame assembly includes a mounting column 2 provided on the top of the base 1, a mounting plate 3 is fixedly provided on the top of the mounting column 2, a mounting opening 4 is provided through the top of the mounting plate 3, a dryer body 5 is detachably provided at the mounting opening 4, and the dryer body 5 is installed inside the mounting opening 4, the mounting column 2 is fixedly installed on the top of the base 1, and the mounting plate 3 is fixedly installed on the top of the mounting column 2, and the dryer body 5 is fixedly installed inside the mounting opening 4, so as to facilitate the installation of the dryer body 5. The components used in the present application to enable the dryer to have a quantitative unloading function are a conveying component, a weighing component and a mounting frame assembly. Since the dryer body is detachably mounted on the mounting frame assembly, the structure of the quantitative unloading part can also be separated from the dryer body 5. At this time, the dryer body 5 is detached from the mounting opening 4, and the discharge pipe 6 is separated from the connecting pipe 8. The part that realizes quantitative unloading is then connected to other devices (such as a mixing device, etc.) to realize the quantitative unloading process of other devices.
[0025] There are four mounting columns 2, and the four mounting columns 2 are distributed at the four corners of the top of the base 1. The mounting columns 2 are made of metal. The four mounting columns 2 make the mounting plate 3 more firmly installed, thereby making the dryer body 5 more firmly installed.
[0026] In the quantitative unloading dryer, when the dryer body 5 has finished drying the material, the electric butterfly valve 7 provided on the discharge pipe 6 is opened, and the dried material in the dryer body 5 enters the connecting pipe 8 through the discharge pipe 6, and enters the inside of the conveying pipe 9 through the connecting pipe 8. Since the material has its own weight, the sleeve length of the discharge pipe 6 and the connecting pipe 8 can avoid a large amount of flying material when the material enters the connecting pipe 8 from the discharge pipe 6 to a certain extent, and the additional material splashing from the connection is less, which will not affect the quality of the material entering the conveying pipe 9. When the applicant uses the device, a sealing tape is wound around the connection between the discharge pipe 6 and the connecting pipe 8 for sealing. Since the existing sealing tape is light in weight and there is a surplus of the sealing tape adhering to the discharge pipe 6 and the connecting pipe 8 during winding, the sealing tape wound around the connection will not affect the weight of the material transported by the conveying pipe 9. The material entering the conveying pipe 9 is moved by the conveying component, and at the same time, the conveying pipe 9 applies pressure to the weighing sensor 19 through the weighing component, and the material entering the conveying pipe 9 is weighed by the weighing sensor 19. When the material entering the conveying pipe 9 reaches the weight, the electric butterfly valve 7 is closed, and the material is transported to the discharge pipe 14 through the conveying component, and the dried material is discharged through the discharge pipe 14, thereby achieving the goal of facilitating the quantitative discharge of the material dried by the dryer, avoiding the situation where the material dried by the dryer is discharged at one time and the subsequent need for re-quantification is avoided, thereby making the dryer more convenient to use.
[0027] The electrical components appearing in this article are all electrically connected to an external main controller and factory wires, and the main controller can be a conventional known device such as a computer or PLC for control.
[0028] When in use: after the dryer body 5 has finished drying the material, the electric butterfly valve 7 provided on the discharge pipe 6 is opened. The electric butterfly valve 7 is a common powder conveying valve obtained through purchase. The dried material in the dryer body 5 enters the connecting pipe 8 through the discharge pipe 6, and enters the inside of the conveying pipe 9 through the connecting pipe 8. The output end is driven by the driving motor 11 provided in the conveying assembly to drive the conveying screw 12 to rotate, and the spiral blade 13 is driven by the conveying screw 12 to rotate, so that the material entering the conveying pipe 9 is moved. When the material enters the conveying pipe 9, the weight of the entire conveying pipe increases when the material enters the conveying pipe. The material entering the conveying pipe 9 is weighed by the weighing sensor 19 (the weighing sensor 19 is a common sensor, also obtained through purchase). When the material entering the conveying pipe 9 reaches the weight, the electric butterfly valve 7 is closed, and the output end is driven by the driving motor 11 to drive the conveying screw 12 to rotate. The conveying screw 12 drives the spiral blade 13 to rotate, and the dried material is conveyed to the discharge pipe 14 by the spiral blade 13, and the dried material is discharged through the discharge pipe 14.
[0029] To sum up, in the quantitative unloading dryer, when the dryer body 5 has finished drying the material, the electric butterfly valve 7 provided on the discharge pipe 6 is opened, and the dried material in the dryer body 5 enters the connecting pipe 8 through the discharge pipe 6, and enters the inside of the conveying pipe 9 through the connecting pipe 8, and the material entering the conveying pipe 9 is moved by the conveying component, and at the same time, the conveying pipe 9 applies pressure to the weighing sensor 19 through the weighing sensor 19, and the material entering the conveying pipe 9 is weighed by the weighing sensor 19. When the material entering the conveying pipe 9 reaches the weight, the electric butterfly valve 7 is closed, and the material is conveyed to the discharge pipe 14 through the conveying component, and the dried material is discharged through the discharge pipe 14, thereby achieving the goal of facilitating the quantitative unloading of the material dried by the dryer, avoiding the situation where the material dried by the dryer is discharged at one time and the subsequent need for re-quantification is avoided, thereby making the dryer more convenient to use and being used to solve the problems raised in the above-mentioned background technology.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0031] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A quantitative unloading dryer, comprising a base (1) and a dryer body (5), wherein a discharge pipe (6) is fixedly arranged at the bottom of the dryer body (5), characterized in that: An electric butterfly valve (7) is fixedly provided at the middle section of the discharge pipe (6); The bottom of the discharge pipe (6) is connected to a conveying assembly, the conveying assembly includes a conveying pipe (9), the top of one end of the conveying pipe (9) is connected to a connecting pipe (8), the connecting pipe (8) is sleeved on the outside of the discharge pipe (6), and the bottom of the end of the conveying pipe (9) away from the discharge pipe (6) is connected to a discharge pipe (14); A weighing assembly is provided at the bottom of the conveying assembly, and the weighing assembly is located between the base (1) and the conveying assembly.
2. A quantitative unloading dryer according to claim 1, characterized in that: The conveying assembly further comprises a fixed frame (10) arranged on the left side of the conveying pipeline (9); a driving motor (11) is fixedly arranged at the end of the fixed frame (10); an output end of the driving motor (11) passes through the fixed frame (10) and extends into the conveying pipeline (9); a conveying screw (12) is fixedly connected to the output end of the driving motor (11); the conveying screw (12) is located in the conveying pipeline (9); the driving motor (11) drives the conveying screw (12) to rotate in the conveying pipeline (9); and a spiral blade (13) is fixedly arranged on the surface of the conveying screw (12).
3. A quantitative unloading dryer according to claim 1, characterized in that: The weighing assembly comprises a support plate (15) arranged at the bottom of the conveying pipe (9), a support column (16) is fixedly arranged at the bottom of the support plate (15), a connecting plate (17) is fixedly arranged at the bottom of the support column (16), and a connecting column (18) is fixedly arranged at the bottom of the connecting plate (17). The weighing assembly further comprises a weighing sensor (19), wherein the weighing sensor (19) is fixedly mounted on the top of the base (1), and the connecting column (18) is fixedly mounted on the top of the weighing sensor (19).
4. A quantitative unloading dryer according to claim 3, characterized in that: The number of the weighing sensors (19) is four, and the four weighing sensors (19) are distributed in a centrally symmetrical manner.
5. A quantitative unloading dryer according to claim 4, characterized in that: The support plate (15) is in a semicircular structure.
6. A quantitative unloading dryer according to claim 1, characterized in that: A mounting frame assembly is arranged on the top of the base (1), and the mounting frame assembly comprises a mounting column (2) arranged on the top of the base (1); a mounting plate (3) is fixedly arranged on the top of the mounting column (2); a mounting opening (4) is arranged through the top of the mounting plate (3); and the dryer body (5) is detachably arranged at the mounting opening (4).