Detection magnetizing device after magnet magnetizing

By designing an automated detection and charging device for magnetization after magnetization, the problems of low manual detection efficiency and prone to errors in the prior art are solved, and efficient and accurate magnet block magnetic force detection and unqualified product removal are achieved.

CN222483056UActive Publication Date: 2025-02-14CIXI GONGLI MAGNETIC IND
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Patent Information

Application Number
CN202421251226.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-02-14
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The existing magnet charging detection mainly relies on manual operation, resulting in low detection efficiency and prone to errors.

Method used

A magnetic detection and charging device after magnetization is designed, using a mechanical structure instead of manual operation, including a conveying turntable, a magnetic detection mechanism and a positioning seat to realize automated magnet block magnetic detection and removal of unqualified products.

Benefits of technology

Through automated detection and elimination of unqualified products, the efficiency of magnet charging and testing is significantly improved and manual errors are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

A detecting and magnetizing device used after magnet magnetizing comprises a conveying rotary disc, positioning grooves are evenly machined in the position, close to the circumference, of the conveying rotary disc, positioning seats are arranged in the positioning grooves, array type machining material grooves are formed in the positioning seats and used for containing magnet blocks, and the conveying rotary disc is sequentially provided with a feeding station, a detecting station and a discharging station in the anticlockwise rotation direction. A magnetic force detection mechanism is arranged above the detection station; the magnetic detection mechanism comprises magnetic detectors which are uniformly mounted at the bottom of the positioning sleeve, and a push block is slidably mounted at the center of the positioning sleeve; a limiting plate is arranged at the bottom of the trough to support the magnet, one side of the limiting plate is hinged to a support through a pin shaft, the support is fixedly arranged at the bottom of the positioning base and on the pin shaft, and a torsional spring is installed between the limiting plate and the support. According to the device, a mechanical structure is adopted to replace manual operation, magnetic force detection of the magnet blocks is automatically completed, unqualified products are removed, and the working efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to a magnetization detection device after magnetization. Background Art

[0002] A magnet is a natural or artificial magnetic material that can generate a magnetic field. Artificial magnetic materials, such as neodymium iron boron magnets, have been widely used in electronics, automobiles, energy, machinery, medical treatment, aerospace and other fields because of their good magnetic properties and mechanical characteristics. However, artificial magnetic materials are not magnetic during the production process, and do not have the mutual repulsion and attraction characteristics of magnets. They can only be magnetic after undergoing the magnetization process. It is necessary to apply a magnetic field to the magnet to be magnetized through a magnetization tooling to make it magnetic. After magnetization, magnetization detection is required. The existing magnetization detection usually uses manual detection of magnetization one by one. Manual detection is not easy to adapt to the detection rhythm and is prone to errors, which reduces the overall detection efficiency. Utility Model Content

[0003] In view of the shortcomings existing in the above problems, the utility model provides a magnetization detection device after magnetization.

[0004] To achieve the above-mentioned purpose, the utility model provides a magnetization detection device after magnetization, comprising a conveying turntable, the center position of which is fixedly mounted on a cam divider, the conveying turntable is evenly processed with positioning grooves near the circumference, the positioning seat is placed in the positioning groove, the array-type processing grooves on the positioning seat are used to place magnet blocks, the conveying turntable is sequentially provided with a feeding station, a detection station, and a discharging station along the counterclockwise rotation direction, and a magnetic detection mechanism is provided above the detection station;

[0005] The magnetic force detection mechanism comprises a magnetic force detector, which is evenly mounted on the bottom of the positioning sleeve, and a push block is slidably mounted at the center of the positioning sleeve;

[0006] A limit plate is provided at the bottom of the material trough to support the magnet block. One side of the limit plate is hinged to the bracket through a pin shaft. The bracket is fixed to the bottom of the positioning seat. A torsion spring is installed on the pin shaft and between the limit plate and the bracket.

[0007] As a further improvement of the utility model, the positioning sleeve is installed at the lower part of the positioning plate, the upper part of the push block is connected to the cylinder, the cylinder is arranged at the upper part of the positioning plate, the cylinder rod end of the cylinder passes through the positioning plate and is connected to the push block, the upper part of the positioning plate is connected to the upper positioning seat through the vertical rod, the upper part of the upper positioning seat is connected to the mechanical arm, and the mechanical arm controls the upper positioning seat to perform lifting and parallel movement.

[0008] As a further improvement of the utility model, the limit plates are arranged in pairs, and the distance between the relatively arranged limit plates is greater than the outer diameter of the push block.

[0009] As a further improvement of the utility model, a step portion is formed on the outer side surface of the positioning seat, and the step portion abuts against the upper edge of the positioning groove.

[0010] As a further improvement of the utility model, a guide plate is obliquely provided below the detection station.

[0011] The beneficial effects of the utility model are:

[0012] The device adopts a mechanical structure to replace manual operation. After the positioning seat with a built-in magnet block is magnetized at the magnetizing mechanism, it is moved as a whole into the positioning slot of the conveying turntable. The magnetic detection of the magnet block is automatically completed in cooperation with the magnetic detector, and the unqualified products are removed by using a push block, which effectively improves work efficiency. The material trough on which the magnet block is placed on the positioning seat adopts a through-type structure. The bottom of the material trough is hingedly installed with a limit plate and a torsion spring is provided to elastically support the magnet block. After the push block presses the magnet block down, the limit plate can be flipped with the pin shaft as the center, and the unqualified magnet block falls from the material trough. The limit plate is reset by using the elastic memory of the torsion spring, thereby realizing the removal of unqualified products. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a front view of a magnet detection and magnetization device after magnetization according to the utility model;

[0014] Figure 2 It is a top view of the conveying turntable 2;

[0015] Figure 3 It is a central cross-sectional view of the positioning seat 3;

[0016] Figure 4 It is a top view of the positioning seat 3;

[0017] Figure 5 It is a bottom view of the positioning seat 3;

[0018] Figure 6 This is a working schematic diagram of the detection station 23.

[0019] In the figure: 1. cam divider; 2. conveying turntable; 21. positioning groove; 22. feeding station; 23. detection station; 24. discharging station; 3. positioning seat; 31. material trough; 32. limit plate; 33. pin shaft; 34. torsion spring; 35. bracket; 36. step portion; 4. magnet block; 5. magnetic detector; 6. positioning sleeve; 7. positioning plate; 8. push block; 9. cylinder; 10. vertical rod; 11. upper positioning seat; 12. mechanical arm; 13. guide plate. DETAILED DESCRIPTION

[0020] like Figure 1 , Figure 2 As shown, the utility model discloses a magnet detection and magnetization device after magnetization, comprising a conveying turntable 2, the center position of the conveying turntable 2 is fixedly mounted on the cam divider 1, the conveying turntable 2 is uniformly processed with positioning grooves 21 near the circumference, the positioning seat 3 is placed in the positioning groove 21, and a step portion 36 is processed and formed on the outer surface of the positioning seat 3, the step portion 36 abuts against the upper edge of the positioning groove 21, and the positioning groove 21 is formed on one side of the circumference of the conveying turntable 2 to form a side opening, and the array-type processing trough 31 on the positioning seat 3 is used to place the magnet block 4 (see Figure 4 ), the conveying turntable 2 is provided with a feeding station 22, a detection station 23, and a discharging station 24 in sequence along the counterclockwise rotation direction, a magnetic detection mechanism is provided above the detection station 23, and a guide plate 13 is obliquely provided below the detection station 23;

[0021] The magnetic force detection mechanism includes a magnetic force detector 5, which is evenly installed at the bottom of the positioning sleeve 6, a push block 8 is slidably installed at the center of the positioning sleeve 6, the positioning sleeve 6 is installed at the lower part of the positioning plate 7, the upper part of the push block 8 is connected to the cylinder 9, the cylinder 9 is arranged on the upper part of the positioning plate 7, the cylinder rod end of the cylinder 9 passes through the positioning plate 7 and is connected to the push block 8, the upper part of the positioning plate 7 is connected to the upper positioning seat 11 through the vertical rod 10, the upper part of the upper positioning seat 11 is connected to the mechanical arm 12, and the mechanical arm 12 controls the upper positioning seat 11 to perform lifting and parallel movement;

[0022] A limit plate 32 is provided at the bottom of the material trough 31 to support the magnet block 4. One side of the limit plate 32 is hinged to the bracket 35 through a pin shaft 33. The bracket 35 is fixed to the bottom of the positioning seat 3. A torsion spring 34 is installed on the pin shaft 33 and between the limit plate 32 and the bracket 35 (see Figure 3 , Figure 5 ), the limiting plates 32 are arranged in pairs, and the distance between the relatively arranged limiting plates 32 is greater than the outer diameter of the push block 8.

[0023] The device adopts a mechanical structure to replace manual operation. After the positioning seat with a built-in magnet block is magnetized at the magnetizing mechanism, it is moved as a whole into the positioning slot of the conveying turntable. The magnetic detection of the magnet block is automatically completed in cooperation with the magnetic detector, and the unqualified products are removed by using a push block, which effectively improves work efficiency. The material trough on which the magnet block is placed on the positioning seat adopts a through-type structure. The bottom of the material trough is hingedly installed with a limit plate and a torsion spring is provided to elastically support the magnet block. After the push block presses the magnet block down, the limit plate can be flipped with the pin shaft as the center, and the unqualified magnet block falls from the material trough. The limit plate is reset by using the elastic memory of the torsion spring, thereby realizing the removal of unqualified products.

[0024] In order to facilitate the understanding of the present invention, the following description is given in conjunction with the accompanying drawings during specific use;

[0025] During operation, the unmagnetized magnet block is first placed in the material trough of the positioning seat, and the limiting plate at the bottom of the material trough supports the magnet block. The positioning seat is moved as a whole to the magnetizing mechanism to magnetize the magnet block (not shown in the figure); then the magnetized magnet block and the positioning seat are moved as a whole to the feeding station of the conveying turntable, the lower part of the positioning seat extends into the positioning slot, and the step part of the positioning seat rests on the edge of the positioning slot; when the conveying turntable drives the positioning seat to move to the detection station, the robot arm controls the upper positioning seat to move to the top of one of the magnet blocks, and the magnetic detector at the bottom of the positioning sleeve contacts the surface of the magnet block to detect the magnetic performance of the magnet block. When the detection result shows that it is qualified: the magnetic detector and the positioning sleeve are controlled by the robot arm to move to another magnet block for detection. When the detection result shows that it is unqualified: the feedback signal is sent to the cylinder, and the cylinder works to drive the push block to move downward, and the push block forms a downward pressure on the magnet block. The limiting plate flips with the pin as the center, and an opening is formed at the bottom of the material trough (see Figure 6 ), the magnet block falls from the bottom of the trough to the guide plate and slides out, then the push block moves up and resets, and the limit plate uses the elastic memory of the torsion spring to reset, and then the next magnet block is detected; when the magnet blocks on the positioning seat are detected in turn, the conveyor turntable drives the positioning seat to rotate to the unloading station, and the positioning seat can be taken out as a whole.

[0026] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A magnetization detection device after magnetization, characterized in that: The invention comprises a conveying turntable (2), wherein the center position of the conveying turntable (2) is fixedly mounted on a cam divider (1), a positioning groove (21) is evenly processed near the circumference of the conveying turntable (2), a positioning seat (3) is placed in the positioning groove (21), an array of processing grooves (31) on the positioning seat (3) is used to place a magnet block (4), and the conveying turntable (2) is provided with a feeding station (22), a detection station (23), and a discharging station (24) in sequence along the counterclockwise rotation direction, and a magnetic detection mechanism is provided above the detection station (23); The magnetic force detection mechanism comprises a magnetic force detector (5), the magnetic force detector (5) is evenly mounted on the bottom of a positioning sleeve (6), and a push block (8) is slidably mounted at the center of the positioning sleeve (6); A limiting plate (32) is provided at the bottom of the material trough (31) to support the magnet block (4); one side of the limiting plate (32) is hinged to a bracket (35) via a pin shaft (33); the bracket (35) is fixed to the bottom of the positioning seat (3); a torsion spring (34) is installed on the pin shaft (33) and between the limiting plate (32) and the bracket (35).

2. A magnet detection and magnetization device according to claim 1, characterized in that: The positioning sleeve (6) is installed on the lower part of the positioning plate (7), the upper part of the push block (8) is connected to the cylinder (9), the cylinder (9) is arranged on the upper part of the positioning plate (7), the cylinder rod end of the cylinder (9) passes through the positioning plate (7) and is connected to the push block (8), the upper part of the positioning plate (7) is connected to the upper positioning seat (11) through the vertical rod (10), the upper part of the upper positioning seat (11) is connected to the mechanical arm (12), and the mechanical arm (12) controls the upper positioning seat (11) to perform lifting and parallel movement.

3. The device for detecting magnetization after magnetization according to claim 1, characterized in that: The limiting plates (32) are arranged in pairs, and the distance between the relatively arranged limiting plates (32) is greater than the outer diameter of the pushing block (8).

4. The device for detecting magnetization after magnetization according to claim 1, characterized in that: A step portion (36) is machined and formed on the outer side surface of the positioning seat (3), and the step portion (36) abuts against the upper edge of the positioning groove (21).

5. The device for detecting magnetization after magnetization according to claim 1, characterized in that: A guide plate (13) is obliquely provided below the detection station (23).