Heating roller and heating device thereof
By using an electric control heating plate in the heating roller to form heat transfer between the heating cylinder, the problems of long heating response time and low temperature control accuracy of the existing heating roller are solved, and a more efficient heating effect is achieved.
Patent Information
- Application Number
- CN202420085991.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-12
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-01-12
AI Technical Summary
The heating response time of existing heating rollers is long and the temperature control accuracy is low, which cannot meet the process needs of high heating accuracy.
The electric control heating plate is used to form a heat transfer between the heating cylinder, and the electric control heating plate made of graphene material is directly heated to improve the heating response rate and temperature control accuracy.
It achieves faster heating response rate and better temperature control accuracy, meeting the needs of high-precision heating.
Smart Images

Figure CN222484937U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of heating equipment, and in particular to a heating roller and a heating device thereof. Background Art
[0002] In the preparation process of raw materials for energy storage batteries such as lithium batteries, such as battery separators, it is usually necessary to heat the raw materials during the transmission process in order to maintain the state of the raw materials or facilitate the connection between the previous and next processes. At present, heating rollers are usually used for heating transmission of materials. An oil channel structure is set inside the heating roller to heat the roller surface with heating oil; however, the heating method of heating oil has a long response time and low temperature control accuracy, which cannot meet the process requirements with high heating accuracy requirements. Utility Model Content
[0003] In view of the above problems, the present application provides a heating roller and a heating device thereof, which can have a higher heating response rate and a better use effect.
[0004] In an embodiment of the present application, a heating roller is provided, comprising a heated cylinder and an electrically controlled heating plate disposed in the heated cylinder, wherein an outer wall surface of the electrically controlled heating plate is disposed opposite to an inner wall surface of the heated cylinder to form heat transfer.
[0005] In the embodiment of the present application, the electrically controlled heating plate is arranged so that the electrically controlled heating plate and the heated cylinder are arranged relative to each other to form a heat transfer form, so that the heated cylinder can be directly heated by the electrically controlled heating plate, and the electrically controlled heating method can have a faster response rate and better use effect than the method of heating by heat transfer oil.
[0006] In some embodiments, the electrically controlled heating plate is a plate-shaped structure made of graphene.
[0007] In the embodiment of the present application, by adopting graphene material to make the electrically controlled heating plate, the heating efficiency of the electrically controlled heating plate can be improved, so as to better transfer heat with the heated cylinder and achieve rapid temperature rise on the surface of the heated cylinder.
[0008] In some embodiments, a preset heating zone is provided on the heated cylinder, and the shape of the electrically controlled heating plate is adapted to the shape of the preset heating zone.
[0009] In the embodiment of the present application, by setting the shape of the electrically-controlled heating plate to be compatible with the shape of the preset heating zone, it is possible to facilitate the adaptability setting between the electrically-controlled heating plate and the preset heating effect.
[0010] In some embodiments, the electrically controlled heating plate is arranged to rotate synchronously with the preset heating zone.
[0011] In the embodiment of the present application, by arranging the electrically controlled heating plate to rotate synchronously with the preset heating zone, the heating stability of the electrically controlled heating plate on the preset heating zone can be improved.
[0012] In some embodiments, it further comprises a rotating shaft, and the heated cylinder and the electrically controlled heating plate are both arranged on the rotating shaft;
[0013] There is a gap between the electrically controlled heating plate and the heated cylinder; and / or there is a gap between the electrically controlled heating plate and the rotating shaft.
[0014] In the embodiment of the present application, by setting the rotating shaft, it is possible to facilitate the coaxial installation of the heated cylinder and the electrically controlled heating plate on the rotating shaft, and the overall installation structure can be simpler.
[0015] In some embodiments, a plurality of channels are provided in the rotating shaft, one end of the channel passes through the end of the rotating shaft, and the other end of the channel passes through the side of the rotating shaft and is located inside the heated cylinder.
[0016] In the embodiment of the present application, by setting the hole, the setting of the rotating shaft can be further utilized to facilitate the expansion setting of more application functions.
[0017] In some embodiments, the channel includes a first channel, a wire is passed through the first channel, one end of the wire is connected to the electrically controlled heating plate, and the other end of the wire extends from the end of the rotating shaft.
[0018] In the embodiment of the present application, the first hole is provided to facilitate the installation and threading of the wire, thereby realizing the control of the operation of the electrically controlled heating plate.
[0019] In some embodiments, the channel includes a second channel, and the second channel is connected to the temperature control system.
[0020] In the embodiment of the present application, the second hole is provided to facilitate the cooling medium in the temperature control system to enter the heated cylinder, thereby playing a temperature control role and further improving the application effect of the heating roller.
[0021] In some embodiments, a cylinder end plate is provided at the end of the heated cylinder, and an exhaust valve is provided on at least one of the cylinder end plates.
[0022] In the embodiment of the present application, by providing the exhaust valve, it is possible to facilitate regulation of the air pressure inside the heated cylinder, so that the operation of the electrically controlled heating plate and the temperature control system can be more stable and reliable.
[0023] In some embodiments, both ends of the rotating shaft are connected with rotating joints.
[0024] In the embodiment of the present application, the rotary joint is provided to facilitate the functional connection between the external device or system and the rotating shaft, thereby preventing the rotational movement of the rotating shaft from affecting the application of the connection function.
[0025] In addition, a heating device is also provided in an embodiment of the present application, and at least one heating roller as described above is provided on the heating device.
[0026] In the embodiment of the present application, by applying the heating roller provided in the embodiment of the present application to the heating device, the heating effect of the heating device can be improved, thereby facilitating the improvement of the molding quality of the corresponding product. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present application. Moreover, the same reference numerals are used throughout the drawings to represent the same components. In the drawings:
[0028] Figure 1 Schematic diagram of the internal structure of the heating roller in some embodiments of the present application.
[0029] Figure 2 This is a schematic diagram of the composition of the heated cylinder in some embodiments of the present application.
[0030] Figure 3 This is a schematic diagram of the structure of an electrically controlled heating plate according to some embodiments of the present application.
[0031] Figure 4 This is a schematic structural diagram of a rotating shaft according to some embodiments of the present application.
[0032] Some of the reference numerals in the specific implementation manner are as follows:
[0033] 1-heated cylinder, 11-preset heating zone, 12-rotating shaft, 121-horizontal section, 122-connecting section, 123-first channel, 124-second channel, 13-cylinder end plate, 131-exhaust valve, 14-locking nut, 15-bearing, 16-rotating joint;
[0034] 2-electrically controlled heating plate, 21-heating plate bracket, 22-lead wire. DETAILED DESCRIPTION
[0035] The following embodiments of the technical solution of the present application are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.
[0036] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions.
[0037] In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the meaning of "multiple" is more than two, unless otherwise clearly and specifically defined.
[0038] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0039] In the description of the embodiments of the present application, the term "and / or" is only a description of the association relationship of the associated objects, indicating that there may be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.
[0040] In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two). Similarly, "multiple groups" refers to more than two groups (including two groups), and "multiple pieces" refers to more than two pieces (including two pieces).
[0041] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0042] At present, in the transmission type heating equipment, a heating roller is usually used to heat the product passing through the roller surface of the heating roller so that the product can meet the corresponding process requirements. The heating roller in the traditional technology usually has an inner cavity inside the heating roller, and then the heat is transferred to the roller surface of the heating roller through the action of heat transfer oil, thereby heating the product; however, the heating method of heating oil has a relatively complex internal structure of the heating roller, and it takes a long time to reach the preset requirements. For example, it generally takes about 1 hour to heat up to 100℃, which is inconvenient in application.
[0043] In view of the above technical problems, the present embodiment mainly provides a heating roller and a heating device thereof, which can have a higher heating response rate and a better overall use effect.
[0044] like Figure 1-4 As shown, a heating roller provided according to some embodiments of the present application includes a heated cylinder 1 and an electrically controlled heating plate 2, wherein the outer surface of the heated cylinder 1 is the roller surface of the heating roller, the electrically controlled heating plate 2 is arranged inside the heated cylinder 1, and the outer wall surface of the electrically controlled heating plate 2 is arranged relative to the inner wall surface of the heated cylinder 1 to form heat transfer.
[0045] In some embodiments, the heated cylinder 1 can be set to be transparent; for example, it can be made of glass or transparent plastic. By setting the heated cylinder 1 to be transparent, the operation of the electrically controlled heating plate 2 can be more intuitively controlled.
[0046] By setting the electrically controlled heating plate 2 and making the electrically controlled heating plate 2 and the heated cylinder 1 relatively arranged to form a heat transfer form, the heated cylinder 1 can be directly heated by the electrically controlled heating plate 2, and the electrically controlled heating method can have a faster response rate, a rapid temperature rise, and a better use effect than the heating method using heat transfer oil.
[0047] In some embodiments, the electrically controlled heating plate 2 is a plate-shaped structure made of graphene.
[0048] In some application examples, compared with the heating method of heat transfer oil, the electrically controlled heating plate 2 can be heated to 100° C. in about 10 seconds; and the temperature error in the application can be ≤1° C.
[0049] By using graphene material to make the electrically controlled heating plate 2, the electrically controlled heating plate 2 can have higher heating efficiency, so as to better transfer heat with the heated cylinder 1, thereby achieving rapid temperature rise on the surface of the heated cylinder 1 and better temperature controllability.
[0050] As one application example, a preset heating area 11 is provided on the heated cylinder 1 , and the shape of the electrically controlled heating plate 2 is configured to match the shape of the preset heating area 11 .
[0051] In some embodiments, the heating effect can be designed according to the actual heating requirements of the heating roller; for example, when only individual areas of the roller surface of the heating roller need to have a heating effect, the electrically controlled heating plate 2 can be provided only for the individual areas.
[0052] In some embodiments, when the heating roller needs to be fully engaged in heating operation, that is, the surface of the heated cylinder 1 needs to have a heating effect, the electrically controlled heating plate 2 can also be configured as a cylindrical structure and coaxially arranged inside the heated cylinder 1, thereby achieving all-round heating.
[0053] By setting the shape of the electrically controlled heating plate 2 to be compatible with the shape of the preset heating zone 11 , it is possible to facilitate the adaptability setting between the electrically controlled heating plate 2 and the preset heating effect to meet different process requirements.
[0054] As an application example, the electrically controlled heating plate 2 can rotate synchronously with the preset heating area 11 .
[0055] In some embodiments, the electrically controlled heating plate 2 can correspond to the preset heating zone 11 and be directly attached to the inner side surface of the heated cylinder 1 , thereby achieving synchronous movement between the electrically controlled heating plate 2 and the preset heating zone 11 .
[0056] In some embodiments, the electrically-controlled heating plate 2 can be arranged to be coaxial with the heated cylinder 1, and the electrically-controlled heating plate 2 is arranged to be directly opposite to the preset heating zone 11, thereby achieving synchronous movement between the electrically-controlled heating plate 2 and the preset heating zone 11.
[0057] In some embodiments, when the cylinder surface of the heated cylinder 1 is set to the preset heating zone 11, the electrically controlled heating plate 2 can be set to a fixed form and only the heated cylinder 1 can be rotated; or the electrically controlled heating plate 2 can be set to rotate simultaneously with the heated cylinder 1.
[0058] By arranging the electrically controlled heating plate 2 to rotate synchronously with the preset heating zone 11 , the heating stability of the electrically controlled heating plate 2 on the preset heating zone 11 can be improved.
[0059] As one application example, a rotating shaft 12 is provided corresponding to the heated cylinder 1 , and the heated cylinder 1 and the electrically controlled heating plate 2 are both provided on the rotating shaft 12 .
[0060] In some embodiments, Figure 1 As shown, there is a gap between the electrically controlled heating plate 2 and the heated cylinder 1; and / or, there is a gap between the electrically controlled heating plate 2 and the rotating shaft 12; by reserving the gap inside the heated cylinder 1, it can be convenient for subsequent connection with the temperature control system to better control the surface temperature of the heated cylinder 1.
[0061] In some embodiments, Figure 1 , 2 As shown, both ends of the heated cylinder 1 are provided with cylinder end plates 13 , and the cylinder end plates 13 are sleeved on the rotating shaft 12 and fixed by locking nuts 14 .
[0062] In some embodiments, a bearing 15 is provided between the cylinder end plate 13 and the rotating shaft 12 to improve the rotation coordination of the heated cylinder 1 .
[0063] In some embodiments, Figure 1 , 3 As shown, heating plate brackets 21 are provided at both ends of the electrically controlled heating plate 2, and the heating plate brackets 21 are sleeved on the rotating shaft 12 and located on the inner side of the cylinder end plate 13. At this time, an inner cavity is formed between the electrically controlled heating plate 2 and the cylinder end plate 13.
[0064] By setting the rotating shaft 12, it is easy to realize the coaxial installation of the heated cylinder 1 and the electrically controlled heating plate 2 on the rotating shaft 12, and after installation, the overall installation structure can be simpler.
[0065] As an example of one application, Figure 4As shown, a plurality of channels are provided in the rotating shaft 12 , one end of the channel passes through the end of the rotating shaft 12 , and the other end of the channel passes through the side of the rotating shaft 12 and is located in the inner cavity of the heated cylinder 1 .
[0066] In some embodiments, the channel includes a horizontal section 121 and a connecting section 122, the horizontal section 121 is coaxially arranged with the rotating shaft 12, and one end of the horizontal section 121 passes through the end of the rotating shaft 12, and the other end of the horizontal section 121 extends into the interior of the heated cylinder 1; the connecting section 122 is connected with the horizontal section 121, and passes through the side of the rotating shaft 12 to connect with the interior of the heated cylinder 1.
[0067] In some embodiments, the number of the connecting sections 122 can be set to one or more.
[0068] By setting the hole, the setting of the rotating shaft 12 can be further utilized to facilitate the expansion setting of more application functions.
[0069] As an example of one application, Figure 1 , 3 As shown in FIG. 4 , the channel includes a first channel 123 , in which a wire 22 is passed, one end of the wire 22 is connected to the electric-controlled heating plate 2 , and the other end of the wire 22 extends from the end of the rotating shaft 12 .
[0070] The first hole 123 is provided to facilitate the installation of the wire 22 , thereby controlling the operation of the electric-controlled heating plate 2 .
[0071] As an application example, the channel includes a second channel 124, and the second channel 124 is connected to a temperature control system.
[0072] In some embodiments, the temperature control system transports the cooling medium to the interior of the heated cylinder 1 through the second channel 124, and the cooling medium can flow through the gap between the electrically controlled heating plate 2 and the heated cylinder 1, and the gap between the electrically controlled heating plate 2 and the rotating shaft 12, thereby achieving temperature control operation.
[0073] The second hole 124 can facilitate the cooling medium in the temperature control system to enter the heated cylinder 1, thereby playing a role in temperature control and further improving the application effect of the heating roller.
[0074] In some embodiments, at least one of the cylinder end plates 13 is provided with an exhaust valve 131 .
[0075] By providing the exhaust valve 131 , it is possible to facilitate regulation of the air pressure inside the heated cylinder 1 , so that the operation of the electrically controlled heating plate 2 and the temperature control system can be more stable and reliable.
[0076] As an example of one application, Figure 1 As shown, rotating joints 16 are connected to both ends of the rotating shaft 12 .
[0077] By providing the rotary joint 16 , it is possible to facilitate the functional connection between an external device or system and the rotating shaft 12 , thereby preventing the rotational movement of the rotating shaft 12 from affecting the application of the connection function.
[0078] In addition, this embodiment also provides a heating device, on which at least one heating roller as described above is arranged.
[0079] By applying the heating roller provided in the embodiment of the present application to the heating device, the heating effect of the heating device can be improved, thereby facilitating the improvement of the molding quality of the corresponding product.
[0080] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the scope of the claims and specification of the present application. In particular, as long as there is no structural conflict, the various technical features mentioned in the various embodiments can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.
Claims
1. A heating roller, characterized in that: It comprises a heated cylinder and an electrically controlled heating plate arranged in the heated cylinder, wherein the outer wall surface of the electrically controlled heating plate is arranged opposite to the inner wall surface of the heated cylinder to form heat transfer; The heated cylinder is provided with a preset heating zone, and the shape of the electrically controlled heating plate is adapted to the shape of the preset heating zone.
2. The heating roller according to claim 1, characterized in that The electrically controlled heating plate is a plate-shaped structural member made of graphene.
3. The heating roller according to claim 1, characterized in that The electrically controlled heating plate is arranged to rotate synchronously with the preset heating zone.
4. The heating roller according to claim 1 or 3, characterized in that: It also includes a rotating shaft, on which the heated cylinder and the electrically controlled heating plate are both arranged; There is a gap between the electrically controlled heating plate and the heated cylinder; and / or there is a gap between the electrically controlled heating plate and the rotating shaft.
5. The heating roller according to claim 4, characterized in that A plurality of channels are arranged in the rotating shaft, one end of the channel passes through the end of the rotating shaft, and the other end of the channel passes through the side of the rotating shaft and is located inside the heated cylinder.
6. The heating roller according to claim 5, characterized in that The hole comprises a first hole, a wire is passed through the first hole, one end of the wire is connected to the electric-controlled heating plate, and the other end of the wire extends from the end of the rotating shaft.
7. The heating roller according to claim 5 or 6, characterized in that: The channel includes a second channel, and the second channel is connected to the temperature control system.
8. The heating roller according to claim 7, characterized in that: The end of the heated cylinder is provided with a cylinder end plate, and at least one of the cylinder end plates is provided with an exhaust valve.
9. The heating roller according to claim 5 or 8, characterized in that: Both ends of the rotating shaft are connected with rotating joints.
10. A heating device, characterized in that: The heating device is provided with at least one heating roller as described in any one of claims 1 to 9.