Super-oxidation air disinfection machine

By introducing an ozone catalytic module into the ozone air disinfection machine, the ozone catalytic decomposition into oxygen radicals is solved, and the corrosion problem of excessive ozone concentration on human health and items is improved, and the efficiency and application range of the disinfection machine are improved.

CN222488243UActive Publication Date: 2025-02-18CHINESE ACAD OF INSPECTION & QUARANTINE
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Patent Information

Application Number
CN202421122831.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-18
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

When used in existing ozone air disinfection machines, excessive ozone concentration will affect human health, and the strong oxidation of ozone is corrosive to metals, rubbers, fabrics and other items, limiting their scope of use and efficiency.

Method used

A superoxide air disinfection machine was designed, and the ozone catalytic module was used to catalyze the ozone produced into oxy radicals, which reduced the actual concentration of ozone, improved the oxidation of ozone, and effectively inhibited ozone overflow.

Benefits of technology

By converting ozone into oxy radicals, air disinfection is achieved while effectively inhibiting ozone overflow, improving the efficiency and application range of the disinfection machine, ensuring human health and safety of items.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a superoxide air sterilizer which comprises a shell, an ozone generation module, an ozone catalysis module and a display control and operation system, and the shell is provided with an air inlet, an air outlet and a mounting port; the ozone generation module is used for generating ozone, and the gas inlet end of the ozone generation module is communicated with the gas inlet; the gas inlet end of the ozone catalysis module is communicated with the gas outlet end of the ozone generation module, the ozone generation module and the ozone catalysis module are both arranged in the shell, the ozone catalysis module is used for catalytically decomposing generated ozone into oxygen free radicals, and the gas outlet end of the ozone catalysis module is communicated with the gas outlet; the display control and operation system is mounted at the mounting port in the shell, and the ozone generation module is electrically connected with the display control and operation system. Ozone is converted into oxygen free radicals through the ozone catalysis module, the ozone oxidability is improved, meanwhile, the actual concentration of the ozone is reduced, and therefore the efficiency of the sterilizer is improved, and the application range of the sterilizer is widened.
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Description

Technical Field

[0001] The utility model relates to the technical field of sterilizers, in particular to a superoxidized air sterilizer. Background Art

[0002] Air is the main transmission medium for respiratory virus infection. The correct use of air disinfection machines can effectively improve air quality and reduce the incidence rate. Ozone, as a highly oxidizing and efficient disinfectant, has the characteristics of thorough and rapid sterilization and is not easily affected by the outside world, making ozone air disinfection machines one of the most common disinfection products. In actual use, if the ozone disinfection machines on the market want to achieve good results, there are certain requirements for ozone concentration, retention time, and relative humidity. However, if the indoor ozone concentration is too high, it will affect human health. Healthy people are at 320μg / m 3 Being in an ozone environment for 1 hour will cause coughing, breathing difficulties and decreased lung function. Therefore, the use of ozone disinfection machines requires separation of humans and machines, and operators can only enter after at least 30 minutes of disinfection. At the same time, due to the strong oxidizing property of ozone, it is corrosive to common items such as metals, rubber, and fabrics. These have limited the scope of use and efficiency of ozone air disinfection machines. Utility Model Content

[0003] The purpose of the utility model is to provide a superoxidation air disinfector to solve the problems existing in the above-mentioned prior art.

[0004] To achieve the above purpose, the utility model provides a superoxidation air disinfector, comprising:

[0005] A shell, wherein the shell is provided with an air inlet, an air outlet and a mounting port;

[0006] An ozone generating module, the ozone generating module is used to generate ozone, and an air inlet end of the ozone generating module is connected to the air inlet;

[0007] An ozone catalytic module, wherein the air inlet end of the ozone catalytic module is communicated with the air outlet end of the ozone generating module, the ozone generating module and the ozone catalytic module are both arranged in the housing, the ozone catalytic module is used to catalytically decompose the generated ozone into oxygen free radicals, and the air outlet end of the ozone catalytic module is communicated with the air outlet;

[0008] A display control and operating system is installed at a mounting opening on the housing, and the ozone generating module is electrically connected to the display control and operating system.

[0009] Preferably, a partition is detachably installed inside the shell, and the partition divides the interior of the shell into a control chamber and a preparation chamber. The ozone generating module and the ozone catalytic module are both arranged in the preparation chamber, and the display control and operating system are arranged in the control chamber.

[0010] Preferably, the ozone generating module comprises:

[0011] An air inlet fan, wherein an air inlet end of the air inlet fan is connected to the air inlet;

[0012] A plurality of ozone tubes, the ozone tubes are used to generate ozone, both ends of the ozone tubes are installed with pipe joints, one end of the ozone tube is connected to the air outlet end of the air inlet fan through the pipe joint, and the other end of the ozone tube is connected to the air inlet end of the ozone catalytic module through the pipe joint;

[0013] A fixing frame, wherein the fixing frame is fixedly installed in the shell, and the ozone tube is fixedly matched with the shell through the fixing frame;

[0014] The air inlet fan and the ozone tube are both electrically connected to the display control and operating system.

[0015] Preferably, the ozone generating module further comprises:

[0016] A wind speed sensor is installed at the air outlet end of the air inlet fan, and the wind speed sensor is electrically connected to the display control and operating system.

[0017] Preferably, the ozone catalytic module comprises:

[0018] A plurality of catalytic sleeves, the catalytic sleeves are arranged in a horizontal direction and filled with a composite ozone catalyst; the plurality of catalytic sleeves are arranged between the ozone tube and the gas outlet, and one end of the catalytic sleeve away from the ozone tube is connected to the gas outlet;

[0019] A support frame is fixedly mounted on the cavity wall of the preparation cavity, and a plurality of catalytic sleeves are stacked on the support frame, and there is seamless contact and fit between the catalytic sleeves and the support frame, and between two adjacent catalytic sleeves.

[0020] Preferably, the support frame includes two support plates, two cover plates and several supporting plates, the ends of the support plates are fixedly connected to the ends of the cover plates to form a rectangular frame structure, and the rectangular frame structure is adapted to the preparation chamber; several supporting plates are arranged in the rectangular frame structure, and the two ends of the supporting plates are respectively fixedly connected to the two support plates; several supporting plates are arranged at equal intervals in the vertical direction, and the distance between two adjacent supporting plates is adapted to the catalytic sleeve.

[0021] Preferably, the composite ozone catalyst is a manganese oxide / gelatin-based porous carbon sphere composite catalyst.

[0022] Preferably, the bottom of the rectangular frame structure is fixedly connected with supporting feet, the supporting feet are limitedly installed at the bottom of the shell, and the rectangular frame structure is fixedly matched with the shell through the supporting feet.

[0023] Preferably, a moving wheel is installed at the bottom end of the shell.

[0024] Compared with the prior art, the utility model has the following advantages and technical effects:

[0025] The superoxidized air disinfector provided by the utility model converts ozone into oxygen free radicals through an ozone catalytic module, thereby improving the oxidizing property of ozone while reducing the actual concentration of ozone. During the sterilization and disinfection process, it not only achieves air disinfection but also effectively inhibits ozone overflow, thereby effectively improving the efficiency and application range of the disinfector. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 This is a schematic diagram of the overall structure of the superoxidation air disinfector of the utility model;

[0028] Figure 2 This is a schematic diagram of the internal structure of the super-oxidation air disinfector of the utility model;

[0029] Figure 3 It is an exploded view of the ozone generating module and the ozone catalytic module of the utility model;

[0030] In the figure: 1. Shell; 2. Partition; 3. Air inlet fan; 4. Ozone tube; 5. Pipe joint; 6. Fixing frame; 7. Wind speed sensor; 8. Catalytic sleeve; 9. Composite ozone catalyst; 10. Support plate; 11. Cover plate; 12. Support plate; 13. Support foot; 14. Moving wheel. DETAILED DESCRIPTION

[0031] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features of the embodiments can be combined with each other. The described embodiments are only a part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0032] like Figures 1 to 3 As shown, the utility model provides a super oxidation air disinfector, comprising:

[0033] A shell 1 is provided with an air inlet, an air outlet and a mounting port;

[0034] An ozone generating module, the ozone generating module is used to generate ozone, and an air inlet end of the ozone generating module is connected to the air inlet;

[0035] An ozone catalytic module, the air inlet end of the ozone catalytic module is connected to the air outlet end of the ozone generating module, the ozone generating module and the ozone catalytic module are both arranged in the housing 1, the ozone catalytic module is used to catalytically decompose the generated ozone into oxygen free radicals, and the air outlet end of the ozone catalytic module is connected to the air outlet;

[0036] Display control and operating system, the display control and operating system are installed at the installation opening on the shell 1, and the ozone generating module is electrically connected to the display control and operating system.

[0037] According to a further optimization scheme, a partition 2 is detachably installed inside the shell 1, and the partition 2 divides the interior of the shell 1 into a control chamber and a preparation chamber. The ozone generating module and the ozone catalytic module are both arranged in the preparation chamber, and the display control and operating system are arranged in the control chamber.

[0038] To further optimize the solution, the ozone generation module includes:

[0039] The air inlet fan 3, the air inlet end of the air inlet fan 3 is connected with the air inlet;

[0040] A plurality of ozone tubes 4, the ozone tubes 4 are used to generate ozone, and both ends of the ozone tubes 4 are installed with pipe joints 5, one end of the ozone tube 4 is connected to the air outlet end of the air inlet fan 3 through the pipe joint 5, and the other end of the ozone tube 4 is connected to the air inlet end of the ozone catalytic module through the pipe joint 5;

[0041] A fixing frame 6, the fixing frame 6 is fixedly installed in the housing 1, and the ozone tube 4 is fixedly matched with the housing 1 through the fixing frame 6;

[0042] The air inlet fan 3 and the ozone tube 4 are both electrically connected to the display control and operating system.

[0043] To further optimize the solution, the ozone generation module also includes:

[0044] Wind speed sensor 7: Wind speed sensor 7 is installed at the air outlet end of air inlet fan 3; wind speed sensor 7 is electrically connected to display control and operating system.

[0045] To further optimize the solution, the ozone catalytic module includes:

[0046] A plurality of catalytic sleeves 8, the catalytic sleeves 8 are arranged in a horizontal direction, and the catalytic sleeves 8 are filled with a composite ozone catalyst 9; the plurality of catalytic sleeves 8 are arranged between the ozone tube 4 and the gas outlet, and one end of the catalytic sleeve 8 away from the ozone tube 4 is connected to the gas outlet;

[0047] The support frame is fixedly mounted on the cavity wall of the preparation cavity, and a plurality of catalytic sleeves 8 are stacked on the support frame, and there is seamless contact and fit between the catalytic sleeves 8 and the support frame, and between two adjacent catalytic sleeves 8 .

[0048] A further optimized solution is provided, in which the support frame includes two support plates 10, two cover plates 11 and a plurality of support plates 12, the ends of the support plates 10 are fixedly connected to the ends of the cover plates 11 to form a rectangular frame structure, and the rectangular frame structure is adapted to the preparation chamber; the plurality of support plates 12 are all arranged in the rectangular frame structure, and the two ends of the support plates 12 are respectively fixedly connected to the two support plates 10; the plurality of support plates 12 are arranged at equal intervals in the vertical direction, and the distance between two adjacent support plates 12 is adapted to the catalytic sleeve 8.

[0049] To further optimize the solution, the composite ozone catalyst 9 adopts a manganese oxide / gelatin-based porous carbon ball composite catalyst.

[0050] The preparation process of manganese oxide / gelatin-based porous carbon sphere composite catalyst is as follows:

[0051] The gelatin microspheres are sequentially solidified and carbonized to obtain carbon spheres;

[0052] The carbon spheres are uniformly mixed with alkali and water, and then heated for reaction, high-temperature calcination, and washing are performed in sequence to obtain a sample;

[0053] The sample is added into an acid solution and stirred, then washed and dried to obtain gelatin-based porous carbon spheres;

[0054] The gelatin-based porous carbon spheres and manganese salts are uniformly dispersed in an organic solvent to obtain a mixed solution; an alkali solution is added to the mixed solution, stirred, filtered, washed, and dried to obtain a manganese oxide / gelatin-based porous carbon sphere composite catalyst.

[0055] According to a further optimized solution, a support foot 13 is fixedly connected to the bottom of the rectangular frame structure, and the support foot 13 is limitedly installed at the bottom of the shell 1 , and the rectangular frame structure is fixedly matched with the shell 1 through the support foot 13 .

[0056] According to a further optimized solution, a moving wheel 14 is installed at the bottom end of the housing 1 .

[0057] The superoxidation air sterilizer provided by the utility model, when in use, provides gas to the ozone tube 4 through the air inlet fan 3, and uses the ozone tube 4 to generate ozone. When the generated ozone passes through the composite ozone catalyst 9 in the catalytic sleeve 8, the ozone is catalytically decomposed into oxygen free radicals and discharged from the air outlet of the shell 1, thereby achieving the disinfection of the air in the space where the superoxidation air sterilizer is located.

[0058] The superoxidized air disinfector provided by the utility model is placed in a volume of 135.83m 3 、Area is 51.48m 2 In a room with an indoor temperature of 25°C and a humidity of 60-65%, the ozone catalyst module is removed or not, the disinfection machine is turned on, and the environmental concentration is measured at a height of 1.5m from the ground. The measurement time is 20min, and the ozone concentration is measured every 5min. The result is the difference between the maximum ozone concentration value measured and the environmental background concentration value. The test is repeated three times.

[0059] The specific test results are shown in Table 1:

[0060] Table 1 Ozone concentration of superoxidized air disinfector (mg / m 3 )Measurement results

[0061]

[0062] The disinfection machine was removed from the ozone catalyst module and operated for 20 minutes. The ozone concentration in the room was measured and the maximum ozone concentration was 6.46 mg / m 3 When the ozone catalyst module is not removed, the indoor ozone residual is 0mg / m 3 This result shows that the ozone catalyst module can convert almost all ozone into oxygen free radicals, effectively suppressing the ozone leakage of the disinfection machine.

[0063] The superoxidation air disinfection machine provided by the utility model is used to conduct a simulated field test of air disinfection. The specific test steps are as follows:

[0064] Preparation of bacterial suspension: Wash the Staphylococcus aureus slant cultured for 18h to 24h with nutrient broth to remove the bacterial moss, filter with sterile gauze, and then dilute with nutrient broth culture medium to prepare the test bacterial suspension, which is added evenly to two aerosol generators.

[0065] Turn on the computer, start the aerosol chamber control software, and adjust the temperature and relative humidity of the two aerosol chambers to the temperature of 20°C to 25°C and the relative humidity of 50% to 70% required by the test.

[0066] The aerosol generator was tightly connected to the aerosol chamber spray pipe, the aerosol chamber door was closed, and the aerosol spray button of the aerosol chamber control software was started. At a pressure of 30PSI, the aerosol generator was used to spray the two aerosol chambers with bacteria for 5 minutes at the same time. While spraying, the software automatically turned on the stirring fan and set it to continue stirring for 10 minutes after the spraying was completed. After the infection and stirring were completed, it was allowed to stand for 5 minutes, and the sampler fully loaded with plates was sent to the center of the aerosol chamber at a height of 1m, and the aerosol chambers were sampled before disinfection, and the sampling flow rate was 28.3L / min. The superoxide air disinfector was turned on to disinfect the right chamber for 20 minutes, and the samples were taken after disinfection. The plates were taken out with sterile operation, and placed in an incubator at 36℃±1℃ for 48 hours, and the number of bacteria was counted, and the number of surviving bacteria in the air, the natural death rate and the killing rate under different conditions were calculated. The experiment was repeated 3 times.

[0067] The specific experimental results are shown in Table 2:

[0068] Table 2 Results of simulated field test on air disinfection

[0069]

[0070] Note: Negative control showed no sterile growth.

[0071] The test results show that the superoxidized air disinfector equipped with an ozone catalytic module has a killing rate of more than 99.90% for white grapes in the air of the aerosol chamber after 20 minutes of disinfection, and has an excellent bactericidal effect.

[0072] The above are only preferred specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A superoxidation air sterilizer, characterized in that: include: A shell (1), wherein the shell (1) is provided with an air inlet, an air outlet and a mounting port; An ozone generating module, the ozone generating module is used to generate ozone, and an air inlet end of the ozone generating module is connected to the air inlet; an ozone catalytic module, wherein the air inlet end of the ozone catalytic module is connected to the air outlet end of the ozone generating module, the ozone generating module and the ozone catalytic module are both arranged in the housing (1), the ozone catalytic module is used to catalytically decompose the generated ozone into oxygen free radicals, and the air outlet end of the ozone catalytic module is connected to the air outlet; A display control and operating system is installed at a mounting opening on the housing (1), and the ozone generating module is electrically connected to the display control and operating system.

2. The superoxidation air sterilizer according to claim 1, characterized in that: A partition (2) is detachably mounted inside the shell (1), and the partition (2) divides the interior of the shell (1) into a control chamber and a preparation chamber. The ozone generating module and the ozone catalytic module are both arranged in the preparation chamber, and the display control and operating system are arranged in the control chamber.

3. The superoxidation air sterilizer according to claim 2, characterized in that: The ozone generating module comprises: An air inlet fan (3), the air inlet end of the air inlet fan (3) being in communication with the air inlet port; A plurality of ozone tubes (4), the ozone tubes (4) being used to generate ozone, and having tube junctions (5) installed at both ends of the ozone tubes (4), one end of the ozone tubes (4) being connected to the air outlet end of the air inlet fan (3) through the tube junction (5), and the other end of the ozone tubes (4) being connected to the air inlet end of the ozone catalytic module through the tube junction (5); A fixing frame (6), the fixing frame (6) being fixedly mounted in the shell (1), and the ozone tube (4) being fixedly matched with the shell (1) via the fixing frame (6); The air inlet fan (3) and the ozone tube (4) are both electrically connected to the display control and operating system.

4. The superoxidation air sterilizer according to claim 3, characterized in that: The ozone generating module also includes: A wind speed sensor (7), the wind speed sensor (7) is installed at the air outlet end of the air inlet fan (3), and the wind speed sensor (7) is electrically connected to the display control and operating system.

5. The superoxidation air sterilizer according to claim 3, characterized in that: The ozone catalytic module comprises: A plurality of catalytic sleeves (8), the catalytic sleeves (8) being arranged in a horizontal direction and filled with a composite ozone catalyst (9); the plurality of catalytic sleeves (8) are arranged between the ozone tube (4) and the gas outlet, and one end of the catalytic sleeve (8) away from the ozone tube (4) is connected to the gas outlet; A support frame, wherein the support frame is fixedly mounted on the cavity wall of the preparation cavity, and a plurality of the catalytic sleeves (8) are stacked on the support frame, and the catalytic sleeves (8) and the support frame, as well as between two adjacent catalytic sleeves (8), are in seamless contact and fit.

6. The superoxidation air sterilizer according to claim 5, characterized in that: The support frame comprises two support plates (10), two cover plates (11) and a plurality of support plates (12); the end of the support plate (10) is fixedly connected to the end of the cover plate (11) to form a rectangular frame structure, and the rectangular frame structure is compatible with the preparation chamber; the plurality of support plates (12) are arranged in the rectangular frame structure, and the two ends of the support plate (12) are respectively fixedly connected to the two support plates (10); the plurality of support plates (12) are arranged at equal intervals in the vertical direction, and the distance between two adjacent support plates (12) is compatible with the catalytic sleeve (8).

7. The superoxidation air sterilizer according to claim 6, characterized in that: The bottom of the rectangular frame structure is fixedly connected to a supporting foot (13), the supporting foot (13) is limitedly mounted on the bottom of the shell (1), and the rectangular frame structure is fixedly matched with the shell (1) through the supporting foot (13).

8. The superoxidation air sterilizer according to claim 1, characterized in that: A moving wheel (14) is installed at the bottom end of the housing (1).

Citation Information

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