Methanol evaporator

By designing glass wool filter element plates and cleaning components in methanol evaporators, and using turbine components to drive bristles to clean debris, the problem of clogging of glass wool components is solved, and the efficiency and purity of methanol evaporation processing is improved.

CN222488900UActive Publication Date: 2025-02-18SHANDONG LIANYI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421279498.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-18
Estimated Expiration
2034-06-06

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  • Figure CN222488900U_ABST
    Figure CN222488900U_ABST
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Abstract

The utility model discloses a methanol evaporator which comprises an evaporator body, a gas outlet pipe is arranged at the top of the evaporator body, a liquid inlet pipe is arranged on the side portion of the evaporator body, a glass wool filter core plate is embedded in the liquid inlet pipe, and a mounting frame is fixed in the liquid inlet pipe. A rotating shaft is rotationally embedded in the mounting frame, and one end of the rotating shaft is connected with a turbine assembly; through the design of the mounting frame, the rotating shaft, the turbine assembly and the cleaning assembly, methanol liquid input into the evaporator through the liquid inlet pipe is filtered through the glass wool filter core plate, meanwhile, the liquid generates impact acting force on the turbine assembly, so that the turbine assembly rotates, the turbine assembly drives the cleaning assembly to rotate, and the cleaning effect is improved. The bristles on the cleaning assembly rapidly scrape away and clean away impurities left on the surface of the glass wool filter element plate, and the situation that the glass wool filter element plate is blocked, and consequently methanol liquid enters the movable evaporator to be processed is prevented.
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Description

Technical Field

[0001] The utility model belongs to the technical field of methanol evaporators, and specifically relates to a methanol evaporator. Background Art

[0002] Urea-formaldehyde pre-contraction liquid is an energy-saving and environment-friendly product. Methanol is prepared from methanol, air and water vapor as main raw materials, and urea and the prepared methanol are used as main raw materials to prepare urea-formaldehyde pre-contraction liquid. The process is continuous, avoiding the cross-regional transportation of the intermediate product methanol. It is safe and efficient. During the processing, an evaporator is used to evaporate the methanol of the urea-formaldehyde pre-contraction liquid processing raw material. The urea-formaldehyde pre-contraction liquid evaporator consists of an evaporation tank body and a heating base. The raw material methanol of the urea-formaldehyde pre-contraction liquid is fed into the evaporation tank body, and the heating base at the bottom of the tank body is heated to cause the raw material methanol of the urea-formaldehyde pre-contraction liquid to produce water vapor evaporation. The evaporated raw material methanol gas of the urea-formaldehyde pre-contraction liquid is mixed into the production line to realize the production of urea-formaldehyde pre-contraction liquid.

[0003] When an existing methanol evaporator is used for the production of urea-formaldehyde pre-shrinkage liquid, methanol is fed into the interior of the evaporator for evaporation. When fed into the evaporator, it is filtered through a glass wool component to filter out impurities in the methanol liquid, thereby improving the purity of the methanol evaporation process. However, the following defects exist: (1) When the glass wool component filters the methanol liquid, its impurities are easily retained on the surface of the glass wool filter component, causing the filter holes to become clogged, making it impossible for the methanol liquid to be fed into the evaporator, thereby affecting the evaporation process. For this reason, we propose a methanol evaporator. Utility Model Content

[0004] The utility model aims to provide a methanol evaporator to solve the problem in the above background technology that after the evaporator filters methanol liquid impurities through a glass wool component, it is easy to get clogged and affect the normal processing of the subsequent evaporator.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a methanol evaporator, comprising an evaporator body, an air outlet pipe is arranged on the top of the evaporator body, a liquid inlet pipe is arranged on the side of the evaporator body, a glass wool filter core plate is inlaid inside the liquid inlet pipe, a mounting frame is fixed inside the liquid inlet pipe, a rotating shaft is inlaid on the mounting frame for rotation, one end of the rotating shaft is connected to a turbine assembly, and the other end of the rotating shaft is connected to a cleaning assembly, and the surface of the cleaning assembly is in contact with the surface of the glass wool filter core plate.

[0006] Preferably, the cleaning assembly consists of a cleaning plate and bristles, and the bristles are installed on the surface of the cleaning plate.

[0007] Preferably, the longitudinal section of the rotating shaft is a circular structure, and the cross section of the rotating shaft is a stem-shaped structure.

[0008] Preferably, a ball groove is provided on the surface of the rotating shaft, and a ball is embedded in the ball groove.

[0009] Preferably, rib plates are connected between the two sides of the mounting frame and the inner wall of the liquid inlet pipe, and the longitudinal section of the rib plates is a triangular structure.

[0010] Preferably, a waste outlet is embedded through the bottom surface of the liquid inlet pipe, and a plug is connected to the inside of the waste outlet through threads.

[0011] Preferably, the longitudinal section of the plug is a convex structure, and the cross sections of the plug and the waste outlet are both circular structures.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] (1) Through the designed mounting frame, rotating shaft, turbine assembly and cleaning assembly, the utility model filters the methanol liquid input into the evaporator through the liquid inlet pipe through the glass wool filter core plate. At the same time, the liquid exerts an impact force on the turbine assembly to rotate the turbine assembly, and the turbine assembly drives the cleaning assembly to rotate. The bristles on the cleaning assembly quickly scrape away the debris remaining on the surface of the glass wool filter core plate to prevent the glass wool filter core plate from being blocked and affecting the methanol liquid from entering the dynamic evaporator for processing. The designed ball bearing plays a lubricating role and reduces the friction resistance between the rotating shaft and the mounting frame that affects the rotation. Through the designed plug and waste outlet, a waste outlet is set at the cleaning position of the liquid inlet pipe. The plug is used to movably open and close the waste outlet. The plug is removed and the debris cleaned up inside is discharged and cleaned through the waste outlet. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the liquid inlet pipe of the utility model;

[0016] Figure 3 This is a three-dimensional diagram of the assembly of the rotating shaft and the cleaning component of the utility model;

[0017] Figure 4 It is a side view of the mounting frame of the utility model;

[0018] In the figure: 1. Evaporator body; 2. Liquid inlet pipe; 3. Waste outlet; 4. Plug; 5. Exhaust pipe; 6. Rib plate; 7. Mounting frame; 8. Glass wool filter element plate; 9. Cleaning component; 10. Brush; 11. Cleaning plate; 12. Ball; 13. Rotating shaft; 14. Turbine assembly. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Example

[0021] See also Figures 1 to 4 The utility model provides a technical solution: a methanol evaporator, including an evaporator body 1, an air outlet pipe 5 is arranged on the top of the evaporator body 1, a liquid inlet pipe 2 is arranged on the side of the evaporator body 1, a glass wool filter core plate 8 is inlaid in the liquid inlet pipe 2, a mounting frame 7 is fixed in the liquid inlet pipe 2, a rotating shaft 13 is inlaid on the mounting frame 7 through rotation, one end of the rotating shaft 13 is connected to a turbine assembly 14, and the other end of the rotating shaft 13 is connected to a cleaning assembly 9, the surface of the cleaning assembly 9 is in contact with the surface of the glass wool filter core plate 8, and the cleaning assembly 9 is composed of a cleaning plate 11 and bristles 10, through Through the designed mounting frame 7, rotating shaft 13, turbine assembly 14 and cleaning assembly 9, the utility model filters the methanol liquid input into the evaporator through the liquid inlet pipe 2 through the glass wool filter core plate 8. At the same time, the liquid exerts an impact force on the turbine assembly 14 to rotate the turbine assembly 14, and the turbine assembly 14 drives the cleaning assembly 9 to rotate. The bristles 10 on the cleaning assembly 9 quickly scrape away and clean the debris remaining on the surface of the glass wool filter core plate 8 to prevent the glass wool filter core plate 8 from being blocked and affecting the methanol liquid from entering the dynamic evaporator for processing. The bristles 10 are installed on the surface of the cleaning plate 11.

[0022] In this embodiment, preferably, the longitudinal section of the rotating shaft 13 is a circular structure, the cross-section of the rotating shaft 13 is a stem-shaped structure, a ball groove is opened on the surface of the rotating shaft 13, and a ball 12 is embedded in the ball groove. The designed ball 12 plays a lubricating role, thereby reducing the friction resistance between the rotating shaft 13 and the mounting frame 7 to affect the rotation. Rib plates 6 are connected between the two sides of the mounting frame 7 and the inner wall of the liquid inlet pipe 2. The connection of the mounting frame 7 is reinforced by the designed rib plates 6, and the longitudinal section of the rib plate 6 is a triangular structure.

[0023] In the present embodiment, preferably, the bottom surface of the liquid inlet pipe 2 is penetrated and inlaid with a waste outlet 3, and the interior of the waste outlet 3 is connected with a plug column 4 through a thread. Through the designed plug column 4 and the waste outlet 3, the waste outlet 3 is set at the cleaning position of the liquid inlet pipe 2, and the waste outlet 3 is movably opened and closed by the plug column 4. The plug column 4 is removed and the debris cleaned from the inside is discharged and cleaned through the waste outlet 3. The longitudinal section of the plug column 4 is a convex structure, and the cross sections of the plug column 4 and the waste outlet 3 are both circular structures.

[0024] The working principle and use process of the utility model are as follows: the utility model filters the methanol liquid input into the evaporator through the liquid inlet pipe 2 through the glass wool filter core plate 8, and at the same time, the liquid generates an impact force on the turbine component 14 to rotate the turbine component 14, and the turbine component 14 drives the cleaning component 9 to rotate, and the bristles 10 on the cleaning component 9 quickly scrape off and clean the debris remaining on the surface of the glass wool filter core plate 8 to prevent the glass wool filter core plate 8 from being blocked and affecting the methanol liquid from entering the dynamic evaporator for processing. The utility model removes the plug 4 and discharges and cleans the debris cleaned up inside through the waste outlet 3.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A methanol evaporator, comprising an evaporator body (1), wherein an air outlet pipe (5) is arranged at the top of the evaporator body (1), a liquid inlet pipe (2) is arranged at the side of the evaporator body (1), and a glass wool filter core plate (8) is embedded inside the liquid inlet pipe (2), characterized in that: A mounting frame (7) is fixed inside the liquid inlet pipe (2), a rotating shaft (13) is rotatably embedded on the mounting frame (7), one end of the rotating shaft (13) is connected to a turbine assembly (14), and the other end of the rotating shaft (13) is connected to a cleaning assembly (9), and the surface of the cleaning assembly (9) is in contact with the surface of the glass wool filter core plate (8).

2. A methanol evaporator according to claim 1, characterized in that: The cleaning component (9) is composed of a cleaning plate (11) and bristles (10), and the bristles (10) are installed on the surface of the cleaning plate (11).

3. A methanol evaporator according to claim 2, characterized in that: The longitudinal section of the rotating shaft (13) is a circular structure, and the cross section of the rotating shaft (13) is a stem-shaped structure.

4. A methanol evaporator according to claim 3, characterized in that: A ball groove is formed on the surface of the rotating shaft (13), and a rolling ball (12) is embedded in the ball groove.

5. A methanol evaporator according to claim 1, characterized in that: Rib plates (6) are connected between the two sides of the mounting frame (7) and the inner wall of the liquid inlet pipe (2), and the longitudinal section of the rib plate (6) is a triangular structure.

6. A methanol evaporator according to claim 1, characterized in that: A waste outlet (3) is embedded through the bottom surface of the liquid inlet pipe (2), and a plug (4) is connected to the inside of the waste outlet (3) via a thread.

7. A methanol evaporator according to claim 6, characterized in that: The longitudinal section of the plug (4) is a convex structure, and the cross sections of the plug (4) and the waste outlet (3) are both circular structures.