Air draft dust removal system

By setting mixed flow blades in the dust removal tower and driving them to rotate, the dust and spray mist are fully mixed, the problem of unsatisfactory dust removal effect of the existing dust removal system is solved, and more efficient dust removal effect is achieved, ensuring the air environment Cleaning and production safety.

CN222489438UActive Publication Date: 2025-02-18ZHUHAI COSMOS CHEM CO LTD
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Patent Information

Application Number
CN202421196846.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-02-18
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The existing dust removal system is not ideal in terms of dust removal effect, and cannot effectively remove dust, affecting the air environment and production safety.

Method used

A exhaust and dust removal system is designed, using mixed flow air blades in the dust removal tower, and the mixed flow air blades are driven by the driving motor to rotate, so that the dust and sprayed water mist are fully mixed, condense into water droplets, and flow into the water storage tank with water, clean gas Transported to an external water vapor separation device through the air outlet pipe.

Benefits of technology

The airflow is disturbed by the mixed flow blades, so that the dust and sprayed water mist are fully mixed, which significantly improves the dust removal effect and ensures the cleanliness of the air environment and production safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dust removal equipment, in particular to an air draft dust removal system which comprises a dust removal tower, an air inlet pipe, an air outlet pipe, a water outlet, mixed flow fan blades and a plurality of spray heads are arranged on the dust removal tower, the water outlet is arranged at the bottom of the dust removal tower and connected with a water storage tank, and the air inlet pipe is arranged at the lower end of the dust removal tower. The air inlet pipe is arranged at the upper end of the dedusting tower; the mixed-flow fan blades are connected with a driving motor through a rotating shaft; according to the air draft dust removal system, the mixed flow fan blades are arranged in the dust removal tower, the driving motor drives the mixed flow fan blades to rotate, so that dust entering the dust removal tower from the air inlet pipe along with airflow can be fully mixed with spraying water mist and then condensed into water drops, and the water drops flow into the water storage tank through the water outlet along the inner wall of the dust removal tower; the clean gas can be conveyed to an external water-gas separation device from the gas outlet pipe; according to the air draft dust removal system disclosed by the utility model, the air flow is disturbed through the mixed flow fan blades, so that the dust can be fully mixed with the spraying water mist, and the dust removal effect is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal equipment, in particular to an exhaust dust removal system. Background Art

[0002] During the mixing and stirring of chemical raw materials or during the transportation into tanks, a certain amount of dust will inevitably be generated due to the collision and friction between raw materials and equipment. The dust will pollute the production area, affect the air environment, and cause health hazards to production workers. Therefore, a dust removal system is installed in the factory. At present, the industry usually uses bag dust removal or turbulent ball tower to achieve dust removal function. The applicant found that the dust removal effect of these two methods is not ideal. Utility Model Content

[0003] To achieve the above-mentioned purpose, the utility model provides an exhaust dust removal system, including a dust removal tower, on which an air inlet pipe, an air outlet pipe, a water outlet, a mixed flow fan blade and a plurality of sprinkler heads are provided, the water outlet is arranged at the bottom of the dust removal tower and immersed in the water surface of a water storage tank, the air inlet pipe is arranged at the lower end of the dust removal tower, the air inlet pipe is arranged at the upper end of the dust removal tower, and the mixed flow fan blade is connected to a drive motor through a rotating shaft.

[0004] In some embodiments, the mixed flow blade is located above the air intake duct.

[0005] In some embodiments, the mixed flow blade includes a plurality of blades, and the rotation directions of two adjacent blades are opposite.

[0006] In some embodiments, there are two mixed flow blades, and the rotation directions of the two mixed flow blades are opposite.

[0007] In some embodiments, a mesh plate is disposed in the dust removal tower, and there are a plurality of spray heads which are evenly distributed vertically downward at the bottom of the mesh plate.

[0008] In some embodiments, one end of the air inlet pipe protrudes inward from the inner wall of the dust removal tower.

[0009] In some embodiments, there are a plurality of spray heads distributed around the dust removal tower.

[0010] In some embodiments, a mounting base is further included, wherein the dust removal tower is disposed in the mounting base, one side of the mounting base is open, the water storage tank is disposed on the mounting base, and the water outlet is immersed in the water surface of the water storage tank.

[0011] Compared with the prior art, the beneficial effect of the utility model is that: the exhaust dust removal system of the utility model is equipped with mixed flow fan blades in the dust removal tower, and the driving motor drives the mixed flow fan blades to rotate so that the dust entering the dust removal tower from the air inlet pipe with the air flow can be fully mixed with the spray water mist and condensed into water droplets, and the water droplets flow along the inner wall of the dust removal tower through the water outlet to the water storage tank, while the clean gas can be transported from the air outlet pipe to the external water-gas separation device; it can be seen that the exhaust dust removal system of the utility model disturbs the airflow through the mixed flow fan blades so that the dust can be fully mixed with the spray water mist, thereby effectively improving the dust removal effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0013] Figure 1 A schematic diagram of the internal structure of the exhaust dust removal system provided by an embodiment of the utility model;

[0014] Figure 2 A schematic diagram of the three-dimensional structure of the exhaust dust removal system provided in an embodiment of the utility model.

[0015] Description of the accompanying drawings: dust removal tower 10, air inlet pipe 11, air outlet pipe 12, water outlet 13, mixed flow fan blade 14, sprinkler head 15, water storage tank 16, rotating shaft 17, driving motor 18, blade 19, mesh plate 20, mounting base 21. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] Reference Figure 1 and Figure 2The dust removal system shown in the figure comprises a dust removal tower 10, on which an air inlet pipe 11, an air outlet pipe 12, a water outlet 13, a mixed flow fan blade 14 and a plurality of spray heads 15 are arranged, the air outlet pipe 12 is connected to an external water vapor separation device, the spray head 15 is connected to an external water pump, the water outlet 13 is arranged at the bottom of the dust removal tower 10 and connected to a water storage tank 16, the air inlet pipe 11 is arranged at the lower end of the dust removal tower 10, the air outlet pipe 12 is arranged at the upper end of the dust removal tower 10, and the mixed flow fan blade 14 is rotated The shaft 17 is connected to the drive motor 18, and the air flow containing dust enters the dust removal tower 10 from the air inlet pipe 11. The drive motor 18 drives the mixed flow fan blades 14 to rotate. At the same time, the water pump starts and drives the spray head 15 to spray water mist into the dust removal tower 10. The mixed flow fan blades 14 rotate to disturb the air flow in the dust removal tower 10, so that the dust can be fully mixed with the sprayed water mist and condensed into water droplets. The water droplets flow from the inner wall of the dust removal tower 10 through the water outlet 13 to the water storage tank 16, and the water storage tank 16 can be connected to an external water filter device.

[0018] In some possible embodiments, the mixed flow blades 14 are arranged above the air inlet pipe 11 to avoid disturbing the air flow in the dust removal tower 10 when the mixed flow blades 14 rotate and hindering the air flow containing dust from being transported into the dust removal tower 10 through the air inlet pipe 11, so as to ensure the exhaust and dust removal efficiency in the dust removal tower 10.

[0019] In some possible embodiments, the mixed flow blade 14 includes a plurality of blades 19, and the rotation directions of two adjacent blades 19 are opposite, the purpose of which is to further enhance the disturbance efficiency of the mixed flow blade 14, so that the dust is disorderly disturbed with the airflow in the dust removal tower 10, ensuring that the dust can be fully mixed with the spray water mist; the design of the mixed flow blade 14 in this embodiment can ensure that the airflow does not flow from bottom to top to improve efficiency at the expense of the mixing rate of dust and spray water mist; and in other embodiments, after the mixed flow blade 14 rotates, the airflow direction of the dust removal tower 10 is downward to slow down the rate at which the airflow rises and flows out of the outlet pipe 12, thereby increasing the time for the dust to mix with the spray water mist. This method reduces efficiency and thus improves the dust removal effect.

[0020] In some possible embodiments, there are two mixed flow blades 14, and the rotation directions of the two mixed flow blades 14 are opposite. The airflow generated by the lower mixed flow blade 14 is upward, and the airflow generated by the upper mixed flow blade 14 is downward. The two airflows collide between the two mixed flow blades 14 to generate a mixed flow air field. In this way, the dust can be more fully mixed with the spray water mist to improve the dust removal effect.

[0021] In some possible embodiments, a mesh plate 20 is further provided in the dust removal tower 10, and there are a plurality of spray heads 15 that are evenly distributed vertically downward at the bottom of the mesh plate 20. The spray heads 15 spray water mist downward so that the water mist can be fully mixed with the dust and condensed into water droplets. Most of the water droplets are disturbed by the mixed flow blades 14 to perform centrifugal motion and hit the inner wall of the dust removal tower 10, and the water droplets flow along the inner wall through the water outlet 13 to the water storage tank 16.

[0022] In some possible embodiments, one end of the air intake pipe 11 protrudes inward from the inner wall of the dust removal tower 10. The purpose is to prevent condensed water droplets from flowing into the air intake pipe 11 along the inner wall of the dust removal tower 10 and mixing with dust in the air intake pipe 11, and accumulating at the end of the air intake pipe 11, thereby reducing the air intake efficiency.

[0023] In some possible embodiments, there are several spray heads 15 distributed around the dust removal tower 10. The purpose is to form centrifugal force on the airflow when the mixed flow blades 14 rotate, so that more airflow rotates along the circumferential direction of the inner wall of the dust removal tower 10. Setting the spray heads 15 around the dust removal tower 10 can enhance the effect of mixing the spray water mist and dust.

[0024] In some possible embodiments, a mounting base 21 is further included, and the dust removal tower 10 is arranged in the mounting base 21. A water storage tank 16 is arranged at the lower end of the mounting base 21, and one side of the mounting base 21 is also opened. The dust is mixed with the spray water mist and flows into the water storage tank 16 through the water outlet 13, and forms water foam on the upper surface of the water storage tank 16. The staff can manually clean the water foam gathered on the surface of the water tank to reduce the workload of subsequent water filtration. Furthermore, the water outlet 13 is immersed in the water surface of the water storage tank 16. The purpose is to prevent dust from being sent out from the water outlet 13 along with the disturbed airflow in the dust removal tower 10 and polluting the surrounding environment.

[0025] The above is only a specific implementation of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions within the technical scope disclosed in the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. An exhaust dust removal system, comprising a dust removal tower (10), characterized in that: The dust removal tower (10) is provided with an air inlet pipe (11), an air outlet pipe (12), a water outlet (13), a mixed flow fan blade (14) and a plurality of spray heads (15); the water outlet (13) is arranged at the bottom of the dust removal tower (10) and connected to a water storage tank (16); the air inlet pipe (11) is arranged at the lower end of the dust removal tower (10); the air outlet pipe (12) is arranged at the upper end of the dust removal tower (10); and the mixed flow fan blade (14) is connected to a drive motor (18) via a rotating shaft (17).

2. The exhaust dust removal system according to claim 1, characterized in that: The mixed flow blade (14) is located above the air intake pipe (11).

3. The exhaust dust removal system according to claim 1, characterized in that: The mixed flow fan blade (14) comprises a plurality of blades (19), and the rotation directions of two adjacent blades (19) are opposite.

4. The exhaust dust removal system according to claim 1, characterized in that: There are two mixed flow blades (14), and the rotation directions of the two mixed flow blades (14) are opposite.

5. The exhaust dust removal system according to claim 1, characterized in that: A mesh plate (20) is arranged in the dust removal tower (10), and a plurality of spray heads (15) are evenly distributed vertically downward at the bottom of the mesh plate (20).

6. The exhaust dust removal system according to claim 1, characterized in that: One end of the air inlet pipe (11) protrudes inward from the inner wall of the dust removal tower (10).

7. The exhaust dust removal system according to claim 1, characterized in that: There are a plurality of spray heads (15) distributed around the dust removal tower (10).

8. The exhaust dust removal system according to claim 1, characterized in that: It also comprises a mounting base (21), the dust removal tower (10) being arranged inside the mounting base (21), one side of the mounting base (21) being open, the water storage tank (16) being arranged on the mounting base (21), and the water outlet (13) being immersed in the water surface of the water storage tank (16).