Full-automatic double-environment centrifugal equipment

Abstract

The utility model discloses full-automatic double-environment centrifugal equipment which comprises a machine main body shell, a double-environment rotating motor, a straight tooth gear meshing mechanism, a bevel gear steering driving mechanism, a lifting mechanism, a workpiece clamping mechanism, a rotating platform, a pneumatic sliding ring and a high-speed photographing recognition mechanism, and the double-environment rotating motor is mounted in the middle of the inner side of the machine main body shell; a straight tooth gear meshing mechanism is installed at the top end of the double-environment rotating motor, a bevel gear steering driving mechanism is installed at the top end of the straight tooth gear meshing mechanism, a pneumatic sliding ring is installed at the top of the inner side of the machine body shell, a rotating platform is installed at the bottom end of the pneumatic sliding ring, and a lifting mechanism is installed on the rotating platform on one side of the bevel gear steering driving mechanism. A workpiece clamping mechanism is installed on the rotating platform on one side of the lifting mechanism, and a high-speed photographing recognition mechanism is installed on the side, located on the pneumatic sliding ring, in the machine body shell.

Description

Technical Field

[0001] The utility model relates to centrifugal equipment, in particular to a full-automatic dual-environment centrifugal equipment. Background Art

[0002] As the labor shortage caused by the serious aging of society is increasingly unable to meet the production of traditional intensive industries, saving social human resources becomes particularly important.

[0003] In the traditional process, the operator rotates the workpiece on the autorotation machine to achieve the first centrifugation of the workpiece, and then transfers it to the orbital machine for orbital operation. After the workpiece is centrifuged, it is necessary to manually analyze whether the centrifugation is qualified. The work process is cumbersome, and the same work needs to be repeated twice, which makes the cycle longer and affects the completion time of the production task.

[0004] Due to the characteristics of the workpiece, potential safety hazards are likely to occur during the operation, endangering the personal safety of the operator.

[0005] Therefore, it is necessary to seek a machine with simple structure, high safety factor, strong adaptability, convenient automatic operation and improved production efficiency. Utility Model Content

[0006] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a fully automatic dual-environment centrifuge with simple structure, high production efficiency, reliable quality, high safety factor, strong adaptability, and convenient automated operation to replace the time wasted by manual detection and repeated operations.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: the utility model includes a machine main body shell, a dual-environment rotating motor, a spur gear meshing mechanism, a bevel gear steering drive mechanism, a lifting mechanism, a workpiece clamping mechanism, a rotating platform, a pneumatic slip ring and a high-speed camera recognition mechanism, wherein the dual-environment rotating motor is installed in the middle of the inner side of the machine main body shell, the spur gear meshing mechanism is installed at the top of the dual-environment rotating motor, the bevel gear steering drive mechanism is installed at the top of the spur gear meshing mechanism, the pneumatic slip ring is installed at the top of the inner side of the machine main body shell, the rotating platform is installed at the bottom of the pneumatic slip ring, the lifting mechanism is installed on the rotating platform on one side of the bevel gear steering drive mechanism, the workpiece clamping mechanism is installed on the rotating platform on one side of the lifting mechanism, and the high-speed camera recognition mechanism is installed on one side of the pneumatic slip ring inside the machine main body shell.

[0008] Preferably, the dual-environment rotating motor consists of a self-rotating motor and a revolving motor. The revolving motor is used to rotate the rotating platform around the axis of the turntable, and the self-rotating motor is used to rotate the workpiece on the rotating platform that needs to be centrifuged around its own axis. The rotating platform is connected to the revolving motor in the dual-environment rotating motor.

[0009] Preferably, the spur gear meshing mechanism consists of a first spur gear and a second spur gear, which are respectively connected to the self-rotating motor and the revolving motor, wherein the first spur gear is connected to the self-rotating motor, the first spur gear and the second spur gear are meshed, the second spur gear is connected under the rotating platform, and a bearing is installed at the center of the second spur gear. When the self-rotating motor rotates, the first spur gear drives the second spur gear to rotate, thereby meeting the requirement of the revolving platform.

[0010] Preferably, the bevel gear steering drive mechanism consists of a first bevel gear, a second bevel gear and a workpiece rotation shaft, the first bevel gear is connected to the dual-environment rotating motor, which is used for the rotation motor, and the rotation of the rotation motor drives the first bevel gear to rotate with the axis of the rotating table as the center axis, and the first bevel gear drives the second bevel gear to rotate, so that the workpiece to be centrifuged rotates about its own axis. This mechanism realizes the rotation of the workpiece perpendicular to the revolution direction, thereby meeting the dual-environment requirements of the workpiece centrifugation.

[0011] Preferably, the lifting mechanism consists of a lifting cylinder and a workpiece jig. The lifting cylinder is installed on the top of one end of the rotating platform. A workpiece jig is provided on the top of the lifting cylinder. The lifting cylinder lifts the workpiece so that the height of the workpiece is the same as the center of the workpiece's rotation axis. When the workpiece is clamped, the lifting mechanism descends and detaches from the workpiece. When the rotating motor a drives the workpiece to rotate together, no friction is generated with the workpiece jig.

[0012] Preferably, the workpiece clamping mechanism consists of a clamping cylinder and a clamping plate. Clamping cylinders are installed on the top of both ends of the rotating platform, a clamping plate is installed at one end of the clamping cylinder, and a workpiece sleeved on the workpiece rotation axis is provided on one side of the clamping plate. When the lifting mechanism lifts the workpiece, the clamping cylinder extends out to clamp the workpiece, so that the workpiece and the bevel gear steering drive mechanism controlled by the rotating motor are combined into a whole. When the rotating motor rotates, the workpiece also rotates at the same time to meet the centrifugal requirement of the workpiece for rotation. The pneumatic slip ring provides air source power to the lifting cylinder and the clamping cylinder on the rotating platform.

[0013] The high-speed photographing and identifying mechanism comprises a high-speed camera, an L-shaped block and a sensor. The high-speed camera is mounted on the machine main body shell, the L-shaped block is fixed on the bottom end of the rotating platform, and the sensor is mounted on the machine main body shell.

[0014] Beneficial effects: Based on the process design without changing the workpiece design process, the utility model reduces labor costs, improves the centrifugal quality of the workpiece, and improves production efficiency; two rotating motors, one motor is responsible for revolution, and the other motor is responsible for rotation, the two motors work at the same time, saving the time of loading and unloading the workpiece twice and transporting, and the high-speed camera takes pictures and analyzes while the rotating platform rotates, saving the operator from stopping to check the centrifugal effect. The whole system realizes one clamping and completes 3 processes. It greatly improves production efficiency and protects the safety of operators. The whole machine is fully equipped with safety shields, and all operating points are equipped with safety locks, sensors, etc. according to needs, which provides safety guarantee for human-machine interaction. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a partial structural schematic diagram of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the bevel gear steering drive mechanism of the utility model;

[0019] Figure 4 It is a schematic diagram of the lifting mechanism structure of the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the high-speed photo recognition mechanism of the utility model;

[0021] Numbers in the figure: 1. Machine body casing; 2. Dual-environment rotating motor; 3. Spur gear meshing mechanism; 4. Bevel gear steering drive mechanism; 5. Lifting mechanism; 6. Workpiece clamping mechanism; 7. Rotating platform; 8. Pneumatic slip ring; 9. High-speed camera recognition mechanism; c. First spur gear; d. Second spur gear; 10. First bevel gear; 11. Second bevel gear; 12. Workpiece rotation axis; 13. Lifting cylinder; 14. Workpiece jig; 15. Clamping cylinder; 16. Clamping plate; 17. Workpiece; 18. High-speed camera; 19. L-shaped block; 20. Sensor. DETAILED DESCRIPTION

[0022] The following is combined with Figure 1-5 The specific implementation modes of the present utility model are further described in detail.

[0023] Embodiment 1, by Figure 1-5The utility model provides a fully automatic dual-environment centrifugal device, comprising a machine main body casing 1, a dual-environment rotating motor 2, a spur gear meshing mechanism 3, a bevel gear steering drive mechanism 4, a lifting mechanism 5, a workpiece clamping mechanism 6, a rotating platform 7, a pneumatic slip ring 8 and a high-speed camera recognition mechanism 9, wherein the dual-environment rotating motor 2 is installed in the middle of the inner side of the machine main body casing 1, the spur gear meshing mechanism 3 is installed at the top of the dual-environment rotating motor 2, the bevel gear steering drive mechanism 4 is installed at the top of the spur gear meshing mechanism 3, the pneumatic slip ring 8 is installed at the top of the inner side of the machine main body casing 1, the rotating platform 7 on one side of the bevel gear steering drive mechanism 4 is installed with a lifting mechanism 5, the rotating platform 7 on one side of the lifting mechanism 5 is installed with a workpiece clamping mechanism 6, and a high-speed camera recognition mechanism 9 is installed on one side of the pneumatic slip ring 8 inside the machine main body casing 1.

[0024] The dual-environment rotating motor 2 is composed of a self-rotating motor a and a revolving motor b. The revolving motor b is used to rotate the rotating platform 7 around the axis of the turntable. The self-rotating motor a is used to rotate the workpiece on the rotating platform 7 that needs to be centrifuged around its own axis. The rotating platform 7 is connected to the revolving motor b in the dual-environment rotating motor.

[0025] The spur gear meshing mechanism 3 is composed of a first spur gear c and a second spur gear d, which are respectively connected to the self-rotating motor a and the revolving motor b, wherein the first spur gear c is connected to the self-rotating motor a, the first spur gear c and the second spur gear d are meshed, the second spur gear d is connected under the rotating platform 7, and a bearing is installed at the center of the second spur gear d. When the self-rotating motor a rotates, the first spur gear c drives the second spur gear d to rotate, thereby meeting the requirement of the revolving of the rotating platform 7.

[0026] The bevel gear steering drive mechanism 4 is composed of a first bevel gear 10, a second bevel gear 11 and a workpiece rotation shaft 12. The first bevel gear 10 is connected to the dual-environment rotating motor 2, which is used for the rotation motor a. The rotation of the rotation motor a drives the first bevel gear 10 to rotate with the axis of the rotating table as the central axis. The first bevel gear 10 drives the second bevel gear 11 to rotate, so that the workpiece to be centrifuged rotates about its own axis. This mechanism realizes that the workpiece rotation is perpendicular to the revolution direction, thereby meeting the dual-environment requirements of the workpiece centrifugation.

[0027] The lifting mechanism 5 is composed of a lifting cylinder 13 and a workpiece jig 14. The lifting cylinder 13 is installed on the top of one end of the rotating platform 7. The workpiece jig 14 is set on the top of the lifting cylinder 13. The lifting cylinder 13 lifts the workpiece to achieve the same height as the axis of the workpiece and the workpiece rotation axis 12. When the workpiece is clamped, the lifting mechanism 5 descends and separates from the workpiece. When the rotating motor a drives the workpiece to rotate together, no friction is generated with the workpiece jig 14.

[0028] The workpiece clamping mechanism 6 is composed of a clamping cylinder 15 and a clamping plate 16. The clamping cylinder 15 is installed on the top of both ends of the rotating platform 7. The clamping plate 16 is installed at one end of the clamping cylinder 15. A workpiece 17 sleeved on the workpiece rotation shaft 12 is provided on one side of the clamping plate 16. When the lifting mechanism 5 lifts the workpiece 17, the clamping cylinder 15 extends out to clamp the workpiece 17, so that the workpiece 17 and the bevel gear steering drive mechanism 4 controlled by the rotating motor a are combined into a whole. When the rotating motor a rotates, the workpiece 17 also rotates at the same time to meet the centrifugal requirement of the workpiece for rotation. The pneumatic slip ring 8 provides air source power to the lifting cylinder 13 and the clamping cylinder 15 on the rotating platform 7.

[0029] The high-speed photographing and identifying mechanism 9 includes a high-speed camera 18, an L-shaped block 19 and a sensor 20. The high-speed camera 18 is mounted on the machine main body housing 1. The L-shaped block 19 is fixed to the bottom end of the rotating platform 7. The sensor 20 is mounted on the machine main body housing 1. When the sensor 20 on the machine main body housing 1 senses that a part on the rotating platform 7 passes through the sensor 20, a signal is sent to the host computer. The host computer sends a signal to the high-speed camera 18, and the high-speed camera 18 starts to take pictures. When the system recognizes that the workpiece has been centrifuged successfully, the analysis system determines that the centrifugation task is completed, and the orbiting rotating motor rotates the workpiece on the rotating table to the lower workpiece position.

[0030] Working principle: When the utility model is used, the workpiece 17 is placed in the workpiece jig 14 on the rotating platform 7; the lifting cylinder 13 lifts the workpiece 17 to a height corresponding to the rotation axis; the clamping cylinder 15 extends out to clamp the workpiece 17 so that the workpiece 17 and the workpiece rotation axis 12 are tightly combined into a whole; the rotation motor a starts to rotate to complete the rotation work; the revolving motor b starts to rotate according to the centrifugal requirement; the high-speed camera 18 takes a photo when the rotating platform 7 rotates to the bottom of the high-speed camera 18 to confirm whether the firing pin of the workpiece 17 is ejected; when the firing pin is ejected, the revolving motor b rotates the workpiece 17 to the next workpiece station, waiting for the workpiece transfer operation.

[0031] Beneficial effects: The utility model has a novel structure and an ingenious conception. On the basis of not changing the design process of the workpiece 17, it reduces labor costs and improves production efficiency according to the process design.

[0032] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers and encoders should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principles and processes, and no longer explains the electrical control.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A fully automatic dual-environment centrifugal device, characterized in that: The invention comprises a machine main body shell (1), a dual-environment rotating motor (2), a spur gear meshing mechanism (3), a bevel gear steering drive mechanism (4), a lifting mechanism (5), a workpiece clamping mechanism (6), a rotating platform (7), a pneumatic slip ring (8) and a high-speed photographing and identifying mechanism (9), wherein the dual-environment rotating motor (2) is installed in the middle of the inner side of the machine main body shell (1), the spur gear meshing mechanism (3) is installed at the top of the dual-environment rotating motor (2), the bevel gear steering drive mechanism (4) is installed at the top of the spur gear meshing mechanism (3), the pneumatic slip ring (8) is installed at the top of the inner side of the machine main body shell (1), the rotating platform (7) is installed at the bottom of the pneumatic slip ring (8), the lifting mechanism (5) is installed on the rotating platform (7) on one side of the bevel gear steering drive mechanism (4), the workpiece clamping mechanism (6) is installed on the rotating platform (7) on one side of the lifting mechanism (5), and the high-speed photographing and identifying mechanism (9) is installed on one side of the pneumatic slip ring (8) inside the machine main body shell (1).

2. A fully automatic dual-environment centrifugal device as claimed in claim 1, characterized in that: The dual-environment rotating motor (2) is composed of a self-rotating motor (a) and a revolving motor (b). The revolving motor (b) is used to rotate the rotating platform (7) around the axis of the turntable. The self-rotating motor (a) is used to rotate the workpiece on the rotating platform (7) that needs to be centrifuged around its own axis. The rotating platform (7) is connected to the revolving motor (b) in the dual-environment rotating motor.

3. A fully automatic dual-environment centrifugal device as claimed in claim 1, characterized in that: The spur gear meshing mechanism (3) is composed of a first spur gear (c) and a second spur gear (d), wherein the first spur gear (c) and the second spur gear (d) are respectively connected to a self-rotating motor (a) and a revolving motor (b), wherein the first spur gear (c) is connected to the self-rotating motor (a), the first spur gear (c) and the second spur gear (d) are meshed, the second spur gear (d) is connected below the rotating platform (7), a bearing is installed at the center of the second spur gear (d), and when the self-rotating motor (a) rotates, the first spur gear (c) drives the second spur gear (d) to rotate, thereby achieving the requirement of the revolving of the rotating platform (7).

4. A fully automatic dual-environment centrifugal device as claimed in claim 1, characterized in that: The bevel gear steering drive mechanism (4) is composed of a first bevel gear (10), a second bevel gear (11) and a workpiece rotation shaft (12). The first bevel gear (10) is connected to a dual-environment rotating motor (2) and is used for a rotation motor (a). The rotation of the rotation motor (a) drives the first bevel gear (10) to rotate around the axis of the rotating table as the central axis. The first bevel gear (10) drives the second bevel gear (11) to rotate, so that the workpiece to be centrifuged rotates around its own axis. This mechanism realizes that the workpiece rotation is perpendicular to the revolution direction, thereby meeting the dual-environment requirement of the workpiece centrifugation.

5. A fully automatic dual-environment centrifugal device as claimed in claim 1, characterized in that: The lifting mechanism (5) is composed of a lifting cylinder (13) and a workpiece jig (14). The lifting cylinder (13) is installed on the top of one end of the rotating platform (7). The top of the lifting cylinder (13) is provided with a workpiece jig (14). The lifting cylinder (13) lifts the workpiece to achieve the same height as the axis of the workpiece and the workpiece rotation axis (12). When the workpiece is clamped, the lifting mechanism (5) descends and separates from the workpiece. When the rotating motor (a) drives the workpiece to rotate together, no friction is generated with the workpiece jig (14).

6. A fully automatic dual-environment centrifugal device as claimed in claim 5, characterized in that: The workpiece clamping mechanism (6) is composed of a clamping cylinder (15) and a clamping plate (16). The tops of both ends of the rotating platform (7) are both equipped with clamping cylinders (15). One end of the clamping cylinder (15) is equipped with a clamping plate (16). One side of the clamping plate (16) is provided with a workpiece (17) sleeved on the workpiece rotation shaft (12). When the lifting mechanism (5) lifts the workpiece (17), the clamping cylinder (15) extends to clamp the workpiece (17), so that the workpiece (17) and the bevel gear steering drive mechanism (4) controlled by the rotating motor (a) are combined into a whole. When the rotating motor (a) rotates, the workpiece (17) also rotates simultaneously to meet the centrifugal requirement of the workpiece for rotation. The pneumatic slip ring (8) provides air source power to the lifting cylinder (13) and the clamping cylinder (15) on the rotating platform (7).

7. A fully automatic dual-environment centrifugal device as claimed in claim 1, characterized in that: The high-speed photographing and identifying mechanism (9) comprises a high-speed camera (18), an L-shaped block (19) and a sensor (20), wherein the high-speed camera (18) is mounted on the machine main body housing (1), the L-shaped block (19) is fixed to the bottom end of the rotating platform (7), and the sensor (20) is mounted on the machine main body housing (1).

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