Rubber spraying quantifying device for rubber processing
By designing the quantization mechanism and lifting mechanism of the rubber processing and spraying quantization device, the problem that existing rubber spraying equipment cannot accurately control the amount of rubber spraying is solved, and the quality of rubber spraying is improved.
Patent Information
- Application Number
- CN202421073340.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-16
AI Technical Summary
Existing glue spray equipment cannot accurately control the amount of glue spray, resulting in a decrease in the quality of rubber glue spray processing.
A rubber processing rubber spraying quantitative device is designed, including a quantitative mechanism and a lifting mechanism. The quantitative mechanism ensures the same amount of glue spraying each time through the cooperation of the cylinder and the piston; the lifting mechanism adjusts the height of the atomization spray head through the cooperation of the sleeve and the positioning rod to ensure that the glue is sprayed evenly.
Accurate control of the amount of glue spray per time, improve the quality of rubber glue spray processing, and avoid quality problems caused by too much or too little glue.
Smart Images

Figure CN222490549U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber processing, in particular to a quantitative glue spraying device for rubber processing. Background Art
[0002] Rubber is a highly elastic polymer material, which can be divided into artificial rubber and natural rubber. Natural rubber is obtained from the sap of some plants. Because of its good elasticity, mechanical equipment often uses rubber pads for buffering to activate the protective function. During the processing and production of rubber pads, it is necessary to spray glue on the joints to fix them.
[0003] When spraying glue on the rubber pad, the existing glue spraying equipment takes the processing table as the main body, and a support frame is set on the top side of the processing table, a spray gun is set on the bottom side of the support frame, and an air pump is set on the bottom side of the processing table. A storage tank is set on one side of the air pump, and glue is stored in the tank. A centrifugal pump is fixedly installed on the bottom side of the processing table, and its input end is connected to the storage tank, and the output end is connected to the spray gun. The output end of the air pump is connected to the spray gun through a conduit. The rubber sheet is placed on the top side of the processing table, and the air pump and the centrifugal pump are turned on. The centrifugal pump transports the glue to the spray gun. The high-pressure air transported by the air pump drives the glue to be sprayed onto the surface of the rubber sheet, thereby bonding the multiple layers of rubber. The structure is simple and practical, and convenient for operators to use.
[0004] However, when the current glue spraying equipment is spraying glue, the glue spraying amount of the spray gun is controlled only by controlling the start and stop of the pump, which causes quality problems at the rubber adhesion due to too much or too little glue, resulting in a decrease in the quality of the rubber spraying processing. Therefore, a rubber processing glue spraying quantitative device is proposed. Utility Model Content
[0005] In order to make up for the shortcomings of the existing technology, the glue spraying equipment on the market controls the glue spraying amount of the spray gun by controlling the start and stop of the pump, so that the rubber adhesion has quality problems due to too much or too little glue, resulting in the problem of reduced quality of rubber glue spraying processing. The utility model proposes a rubber processing glue spraying quantitative device.
[0006] The technical solution adopted by the utility model to solve its technical problems is: a rubber processing spray quantitative device described in the utility model includes a processing table; a quantitative mechanism is arranged on the bottom side of the processing table, a lifting mechanism is arranged on the top side of the processing table, a fixing mechanism is arranged at the center position of the top side of the processing table, and a support plate is fixed on the bottom side of the processing table.
[0007] Preferably, the quantitative mechanism comprises a support plate, a tank body is fixed at one end inside the support plate, a piston is slidably mounted on the inside of the tank body, a cylinder is fixed at the other end inside the support plate, and a round rod is slidably mounted on the inside of the cylinder, the round rod is slidably inserted into one end of the tank body, and one end of the round rod is fixedly connected to the piston, an output port is arranged on the top side of one end of the tank body, and an input port is arranged on the bottom side of one end of the tank body, a box body is fixed at one end inside the support plate, an input port is fixedly connected to the input port, an output port is fixedly connected to the output port, a storage tank is fixed at one end of the output pipe, an atomizing nozzle is fixedly mounted on the bottom end of the storage tank, one end of the input pipe is communicated with the bottom end of the inside of the box body, and a one-way valve is installed inside the output port and the input port, positioning rods are symmetrically fixed at both ends of the top side of the processing table, and glue is quantitatively output to the atomizing nozzle through the structure of the tank body, so that the amount of glue sprayed in each glue spraying process is the same, thereby improving the quality of glue spraying process.
[0008] Preferably, the lifting mechanism includes a positioning rod, positioning holes are evenly opened on the side of the positioning rod, a sleeve is slidably mounted on the top side of the positioning rod, a spring is fixedly connected between the top end of the positioning rod and the top end of the inner side of the sleeve, a support rod is fixed to the top end of the sleeve, a storage tank is inserted and fixed at the center position of the support rod, an insertion rod is slidably inserted at the bottom end of the side of the sleeve, the insertion rod is inserted and installed on the inner side of the positioning hole, an air pump is fixed to the bottom side of the processing table, and the distance between the atomizing nozzle and the rubber sheet can be changed as needed by using the sleeve in conjunction with the positioning rod, thereby preventing glue from spraying out of the processing position and facilitating subsequent cleaning and maintenance.
[0009] Preferably, the fixing mechanism includes an air pump, a conduit is fixedly connected to the air suction end of the air pump, a cavity is opened at the center position of the inner side of the processing table, an air hole is opened at the center position of the top side of the processing table, and the air hole is connected with the inner side of the cavity, the top side of the processing table is located at the four corners of the air hole fixed with limiting blocks, one end of the conduit is connected with the inner side of the cavity, and the four corners of the bottom side of the processing table are fixed with supporting legs, and the rubber sheet is adsorbed and fixed through the air hole to prevent it from being offset by force during the spraying process, resulting in subsequent adhesion and falling off, thereby preventing the rubber spraying processing quality from declining.
[0010] The utility model is beneficial in that:
[0011] 1. The utility model adopts a structural design of a quantitative glue spraying device for rubber processing. By setting a quantitative mechanism, when performing glue spraying processing, the cylinder is controlled to shrink the inner round rod, thereby driving the piston to slide inside the tank body. At this time, with the cooperation of the one-way valve at the input port, the glue inside the box body is drawn into the inner side of the tank body by the input pipe, and then the cylinder is controlled to extend the inner round rod, thereby driving the piston to slide in the opposite direction inside the tank body. With the cooperation of the one-way valve at the output port, the glue is transported to the inner side of the storage tank through the output pipe, and then sprayed out by the atomizing nozzle, thereby ensuring that the glue spraying amount is the same each time to realize the function of quantitative glue spraying, and solving the problem that the existing glue spraying equipment cannot accurately control the glue spraying amount, resulting in a decrease in the quality of rubber glue spraying processing.
[0012] 2. The utility model adopts the structural design of a rubber processing glue spraying quantitative device. By setting a lifting mechanism, the insertion rod is pulled out and the fixation between the positioning rod and the sleeve is released. At this time, the spring supports the sleeve to prevent it from colliding with the table top. Then the sleeve is pushed to slide on the positioning rod to a suitable height. At this time, the insertion rod is passed through the sleeve and reinserted into the inner side of the positioning hole to fix the position of the sleeve. At this time, the atomizing nozzle fixed on the support rod is fixed at the required height, thereby ensuring that the quality of the glue spraying process will not decrease. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure;
[0015] Figure 2 It is a rear-view stereoscopic structural cross-sectional view of the quantitative mechanism;
[0016] Figure 3 It is a sectional view of the three-dimensional structure of the lifting mechanism;
[0017] Figure 4 It is a sectional view of the main three-dimensional structure of the fixing mechanism;
[0018] Figure 5 It is a schematic diagram of the overall three-dimensional structure when viewed from above.
[0019] In the figure: 1. processing table; 2. support plate; 3. tank body; 4. piston; 5. cylinder; 6. round rod; 7. output port; 8. input port; 9. input pipe; 10. box body; 11. output pipe; 12. storage tank; 13. atomizing nozzle; 14. positioning rod; 15. positioning hole; 16. sleeve; 17. spring; 18. plug rod; 19. support rod; 20. cavity; 21. air hole; 22. limit block; 23. air pump; 24. catheter; 25. support leg; 26. heating wire. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4 As shown, a rubber processing glue spraying quantitative device comprises a processing table 1; a quantitative mechanism is arranged at the bottom side of the processing table 1, a lifting mechanism is arranged at the top side of the processing table 1, a fixing mechanism is arranged at the center position of the top side of the processing table 1, and a support plate 2 is fixed at the bottom side of the processing table 1;
[0022] See also Figure 2As shown, the quantitative mechanism includes a support plate 2, a tank body 3 is fixed at one end of the inner side of the support plate 2, a piston 4 is slidably installed inside the tank body 3, a cylinder 5 is fixed at the other end of the inner side of the support plate 2, and a round rod 6 is slidably installed inside the cylinder 5, the round rod 6 is slidably inserted in one end of the tank body 3, and one end of the round rod 6 is fixedly connected to the piston 4, an output port 7 is arranged on the top side of one end of the tank body 3, and an input port 8 is arranged on the bottom side of one end of the tank body 3, a box body 10 is fixed at one end of the inner side of the support plate 2, an input port 8 is fixedly connected to an input pipe 9, and an output port 7 is fixedly connected to an output pipe 11, a storage tank 12 is fixedly installed at one end of the output pipe 11, an atomizing nozzle 13 is fixedly installed at the bottom end of the storage tank 12, one end of the input pipe 9 is communicated with the inner bottom end of the box body 10, and the output port 7 is connected to the input port 8. 8 are installed with one-way valves on the inside, and positioning rods 14 are symmetrically fixed at both ends of the top side of the processing table 1; when working, when encountering the problem that the existing glue spraying equipment cannot accurately control the glue spraying amount, resulting in a decrease in the quality of rubber glue spraying processing, through the structure of the quantitative mechanism, when the glue spraying processing is carried out, the cylinder 5 is controlled to shrink the inner round rod 6, thereby driving the piston 4 to slide on the inside of the tank body 3. At this time, with the cooperation of the one-way valve at the input port 8, the glue on the inside of the box body 10 is drawn into the inside of the tank body 3 by the input pipe 9, and then the cylinder 5 is controlled to extend the inner round rod 6, thereby driving the piston 4 to slide in the opposite direction on the inside of the tank body 3, so that with the cooperation of the one-way valve at the output port 7, the glue is transported to the inside of the storage tank 12 through the output pipe 11, and then sprayed out by the atomizing nozzle 13, thereby ensuring that the glue spraying amount is the same each time to realize the function of quantitative glue spraying.
[0023] See also Figure 3 As shown, the lifting mechanism includes a positioning rod 14, and the side of the positioning rod 14 is evenly provided with positioning holes 15. The top side of the positioning rod 14 is slidably sleeved with a sleeve 16, and a spring 17 is fixedly connected between the top of the positioning rod 14 and the top of the inner side of the sleeve 16. A support rod 19 is fixed to the top of the sleeve 16, and a storage tank 12 is inserted and fixed at the center of the support rod 19. An insertion rod 18 is slidably inserted at the bottom end of the side of the sleeve 16, and the insertion rod 18 is inserted and installed inside the positioning hole 15. An air pump 23 is fixed to the bottom side of the processing table 1; when working, when encountering the glue spraying area If the problem is that the glue is attached outside the processing area and is difficult to clean up later, the insertion rod 18 is pulled out through the structure of the lifting mechanism to release the fixation between the positioning rod 14 and the sleeve 16. At this time, the spring 17 supports the sleeve 16 to prevent it from colliding with the desktop. Then the sleeve 16 is pushed to slide on the positioning rod 14 to a suitable height. At this time, the insertion rod 18 is passed through the sleeve 16 and re-inserted into the inner side of the positioning hole 15 to fix the position of the sleeve 16. At this time, the atomizing nozzle 13 fixed on the support rod 19 is fixed at the required height, thereby ensuring that the quality of the glue spraying process will not decrease.
[0024] See also Figure 4 As shown, the fixing mechanism includes an air pump 23, and a conduit 24 is fixedly connected to the suction end of the air pump 23. A cavity 20 is opened at the center position of the inner side of the processing table 1, and an air hole 21 is opened at the center position of the top side of the processing table 1, and the air hole 21 is communicated with the inner side of the cavity 20. The top side of the processing table 1 is located at the four corners of the air hole 21 to fix the limiting blocks 22, and one end of the conduit 24 is communicated with the inner side of the cavity 20. Support legs 25 are fixed at the four corners of the bottom side of the processing table 1. During operation, when the position of the rubber sheet is offset, resulting in the problem that it cannot be adhered during subsequent processing, the rubber sheet is placed on the inner side of the limiting block 22 through the structure of the fixing mechanism, and the rubber sheet is fitted with the air hole 21 on the surface of the processing table 1. At this time, the air pump 23 is controlled to extract the pressure inside the cavity 20, so that the rubber sheet is adsorbed and fixed at the processing position with the cooperation of the air hole 21. While positioning the rubber sheet, it can also prevent its position from being offset during the processing, thereby improving the quality of the glue spraying process.
[0025] See also Figure 5 As shown, the atomizing nozzle 13 is fixed with a heating wire 26; when working, when the glue at the nozzle is easy to solidify, the atomizing nozzle 13 can be heated through the structure of the heating wire 26 to ensure that the glue is in a liquid state and prevent the atomizing nozzle 13 from being blocked during use.
[0026] Working principle: rubber is a highly elastic polymer material, which can be divided into artificial rubber and natural rubber. Natural rubber is obtained from the sap of some plants. Because of its good elasticity, mechanical equipment often uses rubber pads for buffering to start the protection function. During the processing and production of rubber pads, it is necessary to spray glue at the joints to make them fixedly connected. When the existing glue spraying equipment sprays glue, it only controls the start and stop of the pump to control the amount of glue sprayed by the spray gun, so that the rubber adhesion has quality problems due to too much or too little glue, resulting in a decrease in the quality of rubber spraying processing. In order to solve this problem, a quantitative mechanism and a lifting mechanism are set to place the rubber sheet on the inner side of the limit block 22, and the rubber sheet is fitted with the air hole 21 on the surface of the processing table 1. At this time, the air pump 23 is controlled to extract the pressure inside the cavity 20, so that the rubber sheet is adsorbed and fixed at the processing position with the cooperation of the air hole 21, and the insertion rod 18 is pulled out to release the fixation between the positioning rod 14 and the sleeve 16. At this time, the spring 17 supports the sleeve 16 to prevent it from contacting with the desktop The sleeve 16 is then pushed to slide on the positioning rod 14 to a suitable height. At this time, the insertion rod 18 passes through the sleeve 16 and is re-inserted into the inner side of the positioning hole 15 to fix the position of the sleeve 16. At this time, the atomizing nozzle 13 fixed on the support rod 19 is fixed at the required height. Finally, the cylinder 5 is controlled to shrink the inner round rod 6, thereby driving the piston 4 to slide inside the tank body 3. At this time, with the cooperation of the one-way valve at the input port 8, the input pipe 9 draws the glue inside the box body 10 into the inner side of the tank body 3, and then the cylinder 5 is controlled to The inner round rod 6 is extended, thereby driving the piston 4 to slide in the opposite direction inside the tank body 3, so that with the cooperation of the one-way valve at the output port 7, the glue is transported to the inside of the storage tank 12 through the output pipe 11, and then sprayed out by the atomizing nozzle 13, and a certain amount of glue is evenly sprayed to the adhesion position of the rubber sheet, and then it is adhered to other rubber sheets, and the air pump 23 is turned off to release the fixation of the rubber sheet, and it is taken out to complete the processing, which solves the problem that the existing glue spraying equipment cannot accurately control the glue spraying amount, resulting in a decrease in the quality of rubber spraying processing.
[0027] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A rubber processing glue spraying quantitative device, characterized in that: It comprises a processing table (1); a quantitative mechanism is arranged on the bottom side of the processing table (1), a lifting mechanism is arranged on the top side of the processing table (1), a fixing mechanism is arranged at the center position of the top side of the processing table (1), and a support plate (2) is fixed on the bottom side of the processing table (1); The quantitative mechanism comprises a support plate (2), a tank body (3) is fixed at one end of the inner side of the support plate (2), a piston (4) is slidably mounted at the inner side of the tank body (3), a cylinder (5) is fixed at the other end of the inner side of the support plate (2), and a round rod (6) is slidably mounted at the inner side of the cylinder (5), the round rod (6) is slidably inserted into one end of the tank body (3), and one end of the round rod (6) is fixedly connected to the piston (4), an output port (7) is arranged at the top side of one end of the tank body (3), an input port (8) is arranged at the bottom side of one end of the tank body (3), a box body (10) is fixed at one end of the inner side of the support plate (2), an input port (8) is fixedly connected to an input pipe (9), and an output port (7) is fixedly connected to an output pipe (11), a storage tank (12) is fixed at one end of the output pipe (11), and an atomizing nozzle (13) is fixedly mounted at the bottom end of the storage tank (12).
2. A rubber processing glue spraying quantitative device according to claim 1, characterized in that: One end of the input pipe (9) is connected to the bottom end of the inner side of the box body (10), one-way valves are installed inside the output port (7) and the input port (8), and positioning rods (14) are symmetrically fixed at both ends of the top side of the processing table (1).
3. A rubber processing glue spraying quantitative device according to claim 2, characterized in that: The lifting mechanism comprises a positioning rod (14), a positioning hole (15) is evenly opened on the side of the positioning rod (14), a sleeve (16) is slidably sleeved on the top side of the positioning rod (14), a spring (17) is fixedly connected between the top end of the positioning rod (14) and the inner top end of the sleeve (16), a support rod (19) is fixed on the top end of the sleeve (16), and a storage tank (12) is inserted and fixed at the center position of the support rod (19).
4. A rubber processing glue spraying quantitative device according to claim 3, characterized in that: An insertion rod (18) is slidably inserted into the bottom end of the side of the sleeve (16), and the insertion rod (18) is inserted and installed inside the positioning hole (15). An air pump (23) is fixed to the bottom side of the processing table (1).
5. A rubber processing glue spraying quantitative device according to claim 4, characterized in that: The fixing mechanism comprises an air pump (23), the air suction end of the air pump (23) is fixedly connected to a conduit (24), a cavity (20) is opened at the center position of the inner side of the processing table (1), an air hole (21) is opened at the center position of the top side of the processing table (1), and the air hole (21) is connected to the inner side of the cavity (20).
6. A rubber processing glue spraying quantitative device according to claim 5, characterized in that: The top side of the processing table (1) is provided with limit blocks (22) fixed at the four corners of the air hole (21), one end of the conduit (24) is connected to the inner side of the cavity (20), and the bottom side of the processing table (1) is provided with support legs (25) fixed at the four corners.