Wharve for cooling nucleating agent for casting

By designing an auxiliary cleaning device in the ingot disc, using the lifting mechanism and scraper to clean the residue, and cleaning the inoculant through the air extraction system, the problem of cleaning and maintenance difficulties after use of the ingot disc is solved, achieving efficient cleaning effect.

CN222491160UActive Publication Date: 2025-02-18YANGZHOU SANWEI METAL PROD CO LTD
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Patent Information

Application Number
CN202421060643.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-02-18
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

After use, the existing ingot discs used for casting inoculants are prone to metal residues and inoculants to remain inside, resulting in difficulty in cleaning and maintenance, and frequent and regular maintenance and cleaning are required.

Method used

An ingot disk including an auxiliary cleaning device is designed. The auxiliary cleaning device consists of a lifting mechanism, a scraper, a pumping system, etc., and the scraper is driven into the ingot disk structure cavity through the lifting mechanism, and combined with the pumping system to clean the residue and incubator.

Benefits of technology

It realizes rapid and efficient cleaning of residues and incubators inside the ingot disc, reducing the difficulty of cleaning and maintenance, and reducing the time cost of cleaning operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of wharves for cooling nucleating agents for casting, and particularly relates to a wharve for cooling nucleating agents for casting, which comprises a wharve body block. An auxiliary cleaning device is mounted on the bottom plate; lifting mechanisms are mounted at the two ends of the bottom plate; moving grooves are formed in the opposite faces of the lifting rods. A movable block is mounted outside the section of the screw rod in a sleeving manner; a fixed sleeve is mounted outside the section of the fixed shaft in a sleeving manner; the bottom of the fixed sleeve is fixedly connected with a connecting seat; a scraping plate is mounted at the bottom of the connecting seat; exhaust pipes are mounted on the two sides of the connecting seat; an air exhaust nozzle is mounted at the bottom of the air exhaust pipe; a connecting hose is mounted on the collecting box; an air extracting pump is mounted on the connecting hose; through the action of the auxiliary cleaning device, the effect of timely cleaning the wharve is achieved, the residue of an inoculant is avoided, the difficulty in cleaning and maintenance is reduced, and the time cost consumed in cleaning operation is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of ingot plates used for cooling inoculants for casting, in particular to an ingot plate used for cooling inoculants for casting. Background Art

[0002] Inoculant cooling ingot tray is an important equipment used in metal casting. In the metal casting process, in order to control the speed and quality of metal solidification, it is usually necessary to add a substance called inoculant to the molten metal. These inoculant cooling ingot trays are designed to contain the inoculant and promote the rapid solidification of the metal through cooling.

[0003] A Chinese patent with publication number CN219443371U discloses an ingot plate for cooling a casting inoculant, which includes an ingot plate body, a plurality of grid plates and a plurality of springs. The ingot plate body is placed on the ground, and the inner cavity of the ingot plate body is used to carry the alloy liquid of the casting inoculant; a plurality of grid plates are arranged in a rectangular array in the inner cavity of the ingot plate body, and the interval between two adjacent grid plates is adjustable; one end of the spring is connected to the inner cavity side wall of the ingot plate body, and the other end is connected to the outermost grid plate. The advantage is that by arranging grid plates and springs inside the ingot plate body, the casting inoculant alloy liquid can be cooled quickly, and the thickness of the casting inoculant alloy ingot can be directly controlled to the required thickness, thereby reducing the problems of component segregation and coarse material of the gold ingot;

[0004] After the use of the above-mentioned ingot plate for cooling the inoculant for casting, some metal residues will exist inside the ingot plate structure cavity, and the inoculant in the cooling ingot plate may also remain in the equipment, resulting in difficulties in cleaning and maintenance, and requiring frequent and time-consuming regular maintenance and cleaning of the equipment; therefore, in view of the above-mentioned problems, an ingot plate for cooling the inoculant for casting is proposed. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve some existing problems of ingot plates used for cooling inoculants for casting, the utility model provides an ingot plate used for cooling inoculants for casting.

[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes an ingot plate for cooling a casting inoculant, comprising an ingot plate body block; fixed plates are fixedly connected to both sides of the bottom of the ingot plate body block; a bottom plate is installed on the top of the fixed plate; an auxiliary cleaning device is installed on the bottom plate; the auxiliary cleaning device comprises a lifting mechanism; lifting mechanisms are installed at both ends of the bottom plate; a lifting rod is fixedly connected to the top of the lifting mechanism; movable grooves are provided on the opposite surfaces of the lifting rods; a screw is rotatably installed inside the movable groove; a moving block is sleeved on the outside of the cross section of the screw; a fixed shaft is fixed between the moving blocks; a fixed sleeve is sleeved on the outside of the cross section of the fixed shaft; a connecting seat is fixedly connected to the bottom of the fixed sleeve; a scraper is installed on the bottom of the connecting seat; one end of the screw extends outward and is installed with a driving device; the cleaning of the internal structural cavity of the ingot plate is realized.

[0007] Preferably, when the scraper is in operation, its structural surface in action contacts with the structural surface of the internal structural cavity of the ingot plate block; the height of the scraper is greater than the depth of the internal structural cavity of the ingot plate block; thereby ensuring smooth operation of the scraper.

[0008] Preferably, fixing holes are provided at both ends of the fixing sleeve; the fixing holes penetrate the sleeve body of the fixing sleeve; positioning holes are provided on the shaft body at both ends of the fixing shaft; fixing rods are installed inside the positioning holes and the fixing holes; the stability of the fixing sleeve during operation is ensured.

[0009] Preferably, both sides of the connecting seat are equipped with exhaust pipes; the bottom of the exhaust pipe is equipped with an exhaust nozzle; the top of the exhaust nozzle is equipped with a fixed pipe; the effect of quickly extracting and collecting some waste residues and debris is achieved.

[0010] Preferably, a collection box is installed on the top of the lifting rod; a connecting hose is installed on the collection box; the end of the connecting hose is connected to the fixed pipe; an air pump is installed on the connecting hose; the smooth operation of the air suction nozzle is ensured.

[0011] Preferably, when the lifting mechanism is retracted to the shortest height, the horizontal plane where the top end surface of the collecting box is located is lower than the horizontal plane where the top end surface of the ingot plate block is located; when the lifting mechanism is extended to the highest position, the horizontal plane where the bottom end surface of the scraper is located is higher than the horizontal plane where the top end surface of the ingot plate block is located; so that the auxiliary cleaning device can function smoothly.

[0012] The utility model is beneficial in that:

[0013] The utility model adopts the structural design of the auxiliary cleaning device. After the use of the ingot plate block is completed, the fixing rod is inserted into the positioning hole and the inside of the fixing hole, the lifting mechanism is started, and the lifting rod drives the scraper to move upward to a suitable position. Subsequently, the dynamic driving device on the lifting rod is activated, and the screw rod inside the moving groove rotates, so that the moving block drives the scraper to move within the operating range of the structural cavity of the ingot plate block. Then, with the cooperation of the lifting mechanism, the scraper fits the inner wall surface of the structural cavity of the ingot plate block. With the operation of the driving device, the moving block drives the fixed shaft and the fixed sleeve to move, so that the connecting seat drives the scraper to move along the inner wall of the structural cavity of the ingot plate block, so that the internal residue and debris adhered to the structural cavity of the ingot plate are scraped off. At the same time, the vacuum pump is turned on, and the residue and debris enter the vacuum pipe through the vacuum nozzle, and enter the interior of the collection box through the fixed pipe and the connecting hose, so as to achieve the effect of timely cleaning the ingot plate, avoid the residue of the inoculant, reduce the difficulty of cleaning and maintenance, and reduce the time cost consumed in the cleaning operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 It is an isometric structural diagram;

[0016] Figure 2 It is a structural schematic diagram of the lifting rod;

[0017] Figure 3 It is a structural schematic diagram of a fixed sleeve;

[0018] Figure 4 for Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0019] Figure 5 for Figure 1 Schematic diagram of the enlarged structure at point B in the middle.

[0020] In the figure: 1. ingot plate block; 2. fixed plate; 3. bottom plate; 401. lifting mechanism; 402. lifting rod; 403. moving groove; 404. screw rod; 405. moving block; 406. fixed shaft; 407. fixed sleeve; 408. connecting seat; 409. scraper; 410. fixing hole; 411. positioning hole; 412. fixing rod; 413. exhaust pipe; 414. exhaust nozzle; 415. fixing pipe; 416. collecting box; 417. connecting hose; 418. exhaust pump; 419. driving device. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5 As shown, an ingot plate for cooling an inoculant for casting comprises an ingot plate block 1; fixed plates 2 are fixedly connected to both sides of the bottom of the ingot plate block 1; a bottom plate 3 is installed on the top of the fixed plate 2; an auxiliary cleaning device is installed on the bottom plate 3; the auxiliary cleaning device comprises a lifting mechanism 401; lifting mechanisms 401 are installed at both ends of the bottom plate 3; a lifting rod 402 is fixedly connected to the top of the lifting mechanism 401; moving grooves 403 are provided on the opposite surfaces of the lifting rod 402; a screw rod 404 is rotatably installed inside the moving groove 403; a moving block 405 is sleeved on the outside of the cross section of the screw rod 404; a fixed shaft 406 is fixed between the moving blocks 405; a fixed shaft 406 is sleeved on the outside of the cross section of the fixed shaft 406 A fixed sleeve 407 is installed; a connecting seat 408 is fixedly connected to the bottom of the fixed sleeve 407; a scraper 409 is installed at the bottom of the connecting seat 408; one end of the screw 404 extends outward and is installed with a driving device 419; when the scraper 409 is in operation, its functional structural surface contacts with the structural surface of the internal structural cavity of the ingot plate block 1; the height of the scraper 409 is greater than the depth of the internal structural cavity of the ingot plate block 1; fixing holes 410 are opened at both ends of the fixed sleeve 407; the fixing hole 410 passes through the sleeve body of the fixed sleeve 407; positioning holes 411 are opened on the shaft body at both ends of the fixed shaft 406; fixing rods 412 are installed inside the positioning hole 411 and the fixing hole 410;

[0023] An exhaust pipe 413 is installed on both sides of the connecting seat 408; an exhaust nozzle 414 is installed at the bottom of the exhaust pipe 413; a fixed pipe 415 is installed on the top of the exhaust nozzle 414; a collecting box 416 is installed on the top of the lifting rod 402; a connecting hose 417 is installed on the collecting box 416; the end of the connecting hose 417 is connected to the fixed pipe 415; an exhaust pump 418 is installed on the connecting hose 417; when the lifting mechanism 401 is retracted to the shortest height, the horizontal plane where the top end face of the collecting box 416 is located is lower than the horizontal plane where the top end face of the ingot plate block 1 is located; when the lifting mechanism 401 is extended to the highest position, the horizontal plane where the bottom end face of the scraper 409 is located is higher than the horizontal plane where the top end face of the ingot plate block 1 is located;

[0024] When working, the inoculant cooling ingot plate is an important equipment used in metal casting. In the metal casting process, in order to control the speed and quality of metal solidification, it is usually necessary to add a substance called inoculant to the molten metal. These inoculant cooling ingot plates are designed to contain the inoculant and promote the rapid solidification and molding of the metal through cooling. After the above-mentioned ingot plate for casting inoculant cooling is used, there will be some metal residues inside the ingot plate structure cavity, and the inoculant in the cooling ingot plate may also remain in the equipment, resulting in difficulties in cleaning and maintenance, and it is necessary to frequently spend a lot of time on regular maintenance and cleaning of the equipment. The present application acts through an auxiliary cleaning device. After the ingot plate body 1 is used, the fixing rod 412 is inserted into the positioning hole 411 and the fixing hole 410, the lifting mechanism 401 is started, and the lifting rod 402 drives the scraper 409 to move upward to a suitable position, and then the lifting rod 40 2, the screw 404 inside the movable groove 403 rotates, so that the movable block 405 drives the scraper 409 to move into the operating range of the structural cavity of the ingot disk block 1, and then, with the cooperation of the lifting mechanism 401, the scraper 409 fits the inner wall surface of the structural cavity of the ingot disk block 1, and with the operation of the driving device 419, the movable block 405 drives the fixed shaft 406 and the fixed sleeve 407 to move, so that the connecting seat 408 drives the scraper 409 to move along the inner wall of the structural cavity of the ingot disk block 1, so that the internal residue and debris adhering to the ingot disk structural cavity are scraped off, and at the same time, the vacuum pump 418 is turned on, and the residue and debris enter the vacuum pipe 413 through the vacuum nozzle 414, and enter the interior of the collecting box 416 through the fixed pipe 415 and the connecting hose 417, so as to achieve the effect of timely cleaning the ingot disk, avoid the residue of the inoculant, reduce the difficulty of cleaning and maintenance, and reduce the time cost consumed in the cleaning operation.

[0025] Working principle: Inoculant cooling ingot plate is an important equipment used in metal casting. In the metal casting process, in order to control the speed and quality of metal solidification, it is usually necessary to add a substance called inoculant to the molten metal. These inoculant cooling ingot plates are designed to contain the inoculant and promote the rapid solidification and molding of the metal through cooling. After the above-mentioned ingot plate for casting inoculant cooling is used, there will be some metal residues inside the ingot plate structure cavity, and the inoculant in the cooling ingot plate may also remain in the equipment, resulting in difficulties in cleaning and maintenance, and it is necessary to frequently spend a lot of time on regular maintenance and cleaning of the equipment. The present application works through an auxiliary cleaning device. After the ingot plate body 1 is used, the fixing rod 412 is inserted into the positioning hole 411 and the fixing hole 410, the lifting mechanism 401 is started, and the lifting rod 402 drives the scraper 409 to move upward to a suitable position. Then, the lifting rod 40 2, the screw 404 inside the movable groove 403 rotates, so that the movable block 405 drives the scraper 409 to move into the operating range of the structural cavity of the ingot disk block 1, and then, with the cooperation of the lifting mechanism 401, the scraper 409 fits the inner wall surface of the structural cavity of the ingot disk block 1, and with the operation of the driving device 419, the movable block 405 drives the fixed shaft 406 and the fixed sleeve 407 to move, so that the connecting seat 408 drives the scraper 409 to move along the inner wall of the structural cavity of the ingot disk block 1, so that the internal residue and debris adhering to the ingot disk structural cavity are scraped off, and at the same time, the vacuum pump 418 is turned on, and the residue and debris enter the vacuum pipe 413 through the vacuum nozzle 414, and enter the interior of the collecting box 416 through the fixed pipe 415 and the connecting hose 417, so as to achieve the effect of timely cleaning the ingot disk, avoid the residue of the inoculant, reduce the difficulty of cleaning and maintenance, and reduce the time cost consumed in the cleaning operation.

[0026] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0027] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. An ingot plate for cooling an inoculant for casting, comprising an ingot plate body block (1); fixing plates (2) are fixedly connected to both sides of the bottom of the ingot plate body block (1); a bottom plate (3) is installed on the top of the fixing plate (2); an auxiliary cleaning device is installed on the bottom plate (3); the characteristics are: The auxiliary cleaning device comprises a lifting mechanism (401); the lifting mechanism (401) is installed at both ends of the bottom plate (3); the top of the lifting mechanism (401) is fixedly connected to a lifting rod (402); the opposite surfaces of the lifting rod (402) are provided with moving grooves (403); a screw (404) is rotatably installed inside the moving groove (403); a moving block (405) is sleeved and installed on the outside of the cross section of the screw (404); a fixed shaft (406) is fixedly connected between the moving blocks (405); a fixed sleeve (407) is sleeved and installed on the outside of the cross section of the fixed shaft (406); a connecting seat (408) is fixedly connected to the bottom of the fixing sleeve (407); a scraper (409) is installed on the bottom of the connecting seat (408); one end of the screw (404) protrudes to the outside and is installed with a driving device (419).

2. An ingot plate for cooling an inoculant for casting according to claim 1, characterized in that: When the scraper (409) is in operation, its functional structural surface contacts the structural surface of the internal structural cavity of the ingot plate block (1); the height of the scraper (409) is greater than the depth of the internal structural cavity of the ingot plate block (1).

3. An ingot plate for cooling an inoculant for casting according to claim 2, characterized in that: The fixing sleeve (407) is provided with fixing holes (410) at both ends; the fixing holes (410) penetrate the sleeve body of the fixing sleeve (407); positioning holes (411) are penetrated on the shaft body at both ends of the fixing shaft (406); fixing rods (412) are installed inside the positioning holes (411) and the fixing holes (410).

4. An ingot plate for cooling an inoculant for casting according to claim 3, characterized in that: An air extraction pipe (413) is installed on both sides of the connection seat (408); an air extraction nozzle (414) is installed at the bottom of the air extraction pipe (413); and a fixing pipe (415) is installed at the top of the air extraction nozzle (414).

5. An ingot plate for cooling an inoculant for casting according to claim 4, characterized in that: A collection box (416) is installed on the top of the lifting rod (402); a connecting hose (417) is installed on the collection box (416); the end of the connecting hose (417) is connected to the fixed pipe (415); and an air pump (418) is installed on the connecting hose (417).

6. An ingot plate for cooling an inoculant for casting according to claim 4, characterized in that: When the lifting mechanism (401) is retracted to the shortest height, the horizontal plane where the top end surface of the collecting box (416) is located is lower than the horizontal plane where the top end surface of the ingot plate block (1) is located; when the lifting mechanism (401) is extended to the highest position, the horizontal plane where the bottom end surface of the scraper (409) is located is higher than the horizontal plane where the top end surface of the ingot plate block (1) is located.

Citation Information

Patent Citations

  • Wharve for cooling nucleating agent for casting

    CN219443371U