Welding wire cleaning tank group
By designing a wire cleaning tank group including cleaning tank, feed port, supporting base plate, cleaning chassis, movable plate and motor, the high cost and inefficiency problems caused by the complex structure of the existing wire cleaning device are solved, and the welding wire is realized All-round cleaning significantly improves welding quality and reduces equipment failure rate and maintenance difficulty.
Patent Information
- Application Number
- CN202323097982.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-16
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2033-11-16
AI Technical Summary
The existing wire cleaning devices have complex mechanical structures, which lead to high costs, high failure rate, difficult maintenance, short service life, and the welding wire may not be fully cleaned during the cleaning process, resulting in welding quality problems.
A welding wire cleaning tank group was designed, including cleaning tank, feed port, support base plate, cleaning chassis, movable plate and motor. The movable plate swings through the motor-driven linkage system, and combined with the design of cleaning chassis and movable plates, the welding wire is realized. All-round cleaning.
It significantly improves the quality of the welded joints, avoids impurities or discontinuous welding, reduces the cost and failure rate of the equipment, and improves the service life and maintenance convenience of the equipment.
Smart Images

Figure CN222491250U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of welding wire processing, in particular to a welding wire cleaning tank group. Background Art
[0002] Welding wire is a welding material used to fill metal or as a conductive metal wire welding material. According to different classification methods, there are many types of welding wires. According to the shape and structure, welding wires can be divided into solid welding wires, flux-cored welding wires and active welding wires, such as welding wires used in welding processes such as carbon dioxide gas shielded welding, submerged arc welding, and tungsten inert gas welding. According to the applicable metal materials, welding wires can be divided into low-carbon steel welding wires, low-alloy steel welding wires, hard alloy cladding welding wires, aluminum, copper and cast iron welding wires, etc. In the precision instrument industry, the precision of technology is getting higher and higher, and the requirements for the welding rods used are also getting higher and higher. If there are oil impurities on the surface of the welding rod, it is easy to affect the welding quality.
[0003] The cleaning process of welding wire before welding is very important, because clean welding wire can ensure the quality of welding joints, and existing welding wire cleaning devices usually have some problems. Some cleaning devices adopt complex mechanical structures, which not only increases the cost of equipment, but also increases the failure rate of equipment. At the same time, these complex structures also make the equipment difficult to maintain and clean, reducing the service life of the equipment. In addition, due to the design or manufacturing problems of the cleaning device, the welding wire may not be fully cleaned during the cleaning process, which will cause impurities or discontinuous welding during the welding process. For this reason, we propose a welding wire cleaning tank group. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a welding wire cleaning tank group to solve the above-mentioned problems.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding wire cleaning tank group, including a cleaning tank, a feed port is provided on one side of the cleaning tank, a supporting bottom plate is provided on the other side of the cleaning tank, a cleaning chassis is provided on the top of the supporting bottom plate, a fixed plate is provided at one end of the cleaning chassis close to the feed port, a movable plate is provided on the top of the cleaning chassis, a linkage rod is provided on the top of the movable plate, a linkage cylinder is provided on the top of the linkage rod, an output rod is provided inside the linkage cylinder, and a motor is provided at one end of the output rod.
[0008] Preferably, the bottom of the supporting base plate is fixedly connected to the inner bottom end of the cleaning tank, the top of the supporting base plate is fixedly connected to the bottom of the cleaning chassis, the fixing plate is inclined, and the top of the fixing plate is fixedly connected to the cleaning chassis.
[0009] Preferably, a guide cylinder is provided between the cleaning tank and the supporting bottom plate, and the guide cylinder is rotatably connected to the inner bottom end of the cleaning tank through a connecting rod. When in use, the welding wire is first passed through the feed port and then through the guide cylinder at the bottom of the cleaning tank.
[0010] Preferably, the top of the cleaning chassis has a plurality of rectangular protrusions.
[0011] Preferably, the bottom of the motor is fixedly connected to the outer wall of the cleaning tank through a connecting plate, the output end of the motor is hinged to the adapter through a connecting rod, the output end of the adapter extends into the inside of the cleaning tank and is hinged to the output rod, the two ends of the output rod are rotatably connected to the cleaning tank, and the center of the output rod is fixedly connected to the linkage cylinder.
[0012] Preferably, an arc-shaped groove is opened around the interior of the linkage cylinder, the top of the linkage rod is slidably connected inside the arc-shaped groove, the bottom of the linkage rod is fixedly connected to the top center of the movable plate, the two ends of the movable plate are fixedly connected to movable rods, and the movable rods are slidably connected to the outer wall of the cleaning tank.
[0013] Preferably, a plurality of circular grooves are formed at the bottom of the movable plate.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the utility model provides a welding wire cleaning tank group, which has the following beneficial effects:
[0016] When the welding wire cleaning tank group is in use, the welding wire is first passed through the feed port, and then through the guide cylinder at the bottom of the cleaning tank to increase the contact time between the welding wire and the cleaning liquid inside the cleaning tank, and then extended to between the cleaning chassis and the movable plate, and then the motor is started, and the output end of the motor drives the output rod to rotate through the adapter, and the linkage cylinder is driven to rotate when the output rod rotates. When the linkage cylinder rotates, the arc groove surrounding the linkage cylinder drives the linkage rod to swing left and right, and the movable plate is driven to swing when the linkage rod swings. When the movable plate swings, the movable rod is driven to slide inside the two ends of the cleaning tank, and the circular groove at the bottom of the movable plate and the rectangular protrusion on the top of the cleaning chassis contact the welding wire. The swing of the movable plate drives the welding wire to rotate, and cleans it in all directions, which solves the problem of insufficient cleaning of the welding wire before welding, can significantly improve the quality of the welding joint, avoids impurities or discontinuous welding, and by improving the welding wire cleaning device, the cost and failure rate of the equipment can be reduced, while the service life and maintenance convenience of the equipment can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the structure of the utility model;
[0019] Figure 3 It is a schematic diagram of the cleaning structure of the utility model.
[0020] In the figure: 1. cleaning tank; 2. feed port; 3. supporting bottom plate; 4. cleaning bottom plate; 5. fixing plate; 6. motor; 7. adapter; 8. output rod; 9. linkage cylinder; 10. linkage rod; 11. movable plate; 12. movable rod; 13. guide cylinder. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-3 A welding wire cleaning tank group comprises a cleaning tank 1, a feeding port 2 is arranged on one side of the cleaning tank 1, a supporting bottom plate 3 is arranged on the other side of the cleaning tank 1, a cleaning chassis 4 is arranged on the top of the supporting bottom plate 3, a fixing plate 5 is arranged on the end of the cleaning chassis 4 close to the feeding port 2, a movable plate 11 is arranged on the top of the cleaning chassis 4, a linkage rod 10 is arranged on the top of the movable plate 11, a linkage cylinder 9 is arranged on the top of the linkage rod 10, an output rod 8 is arranged inside the linkage cylinder 9, and a motor 6 is arranged at one end of the output rod 8, which solves the problem of insufficient cleaning of the welding wire before welding, can significantly improve the quality of the welding joint, avoids impurities or discontinuous welding, and by improving the welding wire cleaning device, can reduce the cost and failure rate of the equipment, while improving the service life and maintenance convenience of the equipment.
[0023] Furthermore, the bottom of the supporting base plate 3 is fixedly connected to the inner bottom end of the cleaning tank 1, the top of the supporting base plate 3 is fixedly connected to the bottom of the cleaning chassis 4, the fixing plate 5 is inclined, and the top of the fixing plate 5 is fixedly connected to the cleaning chassis 4, which is convenient for cleaning the welding wire.
[0024] Furthermore, a guide cylinder 13 is provided between the cleaning tank 1 and the supporting bottom plate 3. The guide cylinder 13 is rotatably connected to the inner bottom end of the cleaning tank 1 through a connecting rod. When in use, the welding wire is first passed through the feed port 2, and then through the guide cylinder 13 at the bottom of the cleaning tank 1, thereby increasing the contact time between the welding wire and the cleaning liquid inside the cleaning tank 1.
[0025] Furthermore, the multiple rectangular protrusions on the top of the chassis 4 are cleaned and the welding wire is cleaned.
[0026] Furthermore, the bottom of the motor 6 is fixedly connected to the outer wall of the cleaning tank 1 through a connecting plate, the output end of the motor 6 is hinged to the adapter 7 through a connecting rod, the output end of the adapter 7 extends to the inside of the cleaning tank 1 and is hinged to the output rod 8, both ends of the output rod 8 are rotatably connected to the cleaning tank 1, the center of the output rod 8 is fixedly connected to the linkage cylinder 9, the motor 6 is started, the output end of the motor 6 drives the output rod 8 to rotate through the adapter 7, and when the output rod 8 rotates, it drives the linkage cylinder 9 to rotate, and when the linkage cylinder 9 rotates, the arc-shaped groove surrounding the linkage cylinder 9 drives the linkage rod 10 to swing left and right.
[0027] Furthermore, an arc-shaped groove is opened around the interior of the linkage cylinder 9, and the top of the linkage rod 10 is slidably connected to the inside of the arc-shaped groove. The bottom of the linkage rod 10 is fixedly connected to the top center of the movable plate 11. The two ends of the movable plate 11 are fixedly connected with movable rods 12. The movable rods 12 are slidably connected to the outer wall of the cleaning tank 1. When the linkage rod 10 swings, it drives the movable plate 11 to swing. When the movable plate 11 swings, it drives the movable rod 12 to slide inside the two ends of the cleaning tank 1. The circular groove at the bottom of the movable plate 11 contacts the rectangular protrusion on the top of the cleaning chassis 4 and the welding wire. The swing of the movable plate 11 drives the welding wire to rotate, thereby cleaning it in all directions.
[0028] Furthermore, a plurality of circular grooves are formed at the bottom of the movable plate 11 .
[0029] Working principle: When in use, first pass the welding wire through the feed port 2, and then pass through the guide cylinder 13 at the bottom of the cleaning tank 1 to increase the contact time between the welding wire and the cleaning liquid inside the cleaning tank 1, and then extend it to between the cleaning chassis 4 and the movable plate 11, and then start the motor 6, the output end of the motor 6 drives the output rod 8 to rotate through the adapter 7, and the linkage cylinder 9 is driven to rotate when the output rod 8 rotates. When the linkage cylinder 9 rotates, the arc groove surrounding the linkage cylinder 9 drives the linkage rod 10 to swing left and right, and the movable plate 11 is driven to swing when the linkage rod 10 swings. When the movable plate 11 swings, the movable rod 12 is driven to slide inside the two ends of the cleaning tank 1, and the circular groove at the bottom of the movable plate 11 contacts the rectangular protrusion on the top of the cleaning chassis 4 with the welding wire. The swing of the movable plate 11 drives the welding wire to rotate, and cleans it in all directions, solving the problem of insufficient cleaning of the welding wire before welding, which can significantly improve the quality of the welding joint, avoid impurities or discontinuous welding phenomena, and by improving the welding wire cleaning device, the cost and failure rate of the equipment can be reduced, while the service life and maintenance convenience of the equipment can be improved.
[0030] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding wire cleaning tank assembly, comprising a cleaning tank (1), characterized in that: A feed inlet (2) is provided on one side of the cleaning tank (1), a support bottom plate (3) is provided on the other side of the cleaning tank (1), a cleaning chassis (4) is provided on the top of the support bottom plate (3), a fixed plate (5) is provided on the end of the cleaning chassis (4) close to the feed inlet (2), a movable plate (11) is provided on the top of the cleaning chassis (4), a linkage rod (10) is provided on the top of the movable plate (11), a linkage cylinder (9) is provided on the top of the linkage rod (10), an output rod (8) is provided inside the linkage cylinder (9), and a motor (6) is provided on one end of the output rod (8).
2. A welding wire cleaning tank assembly according to claim 1, characterized in that: The bottom of the supporting bottom plate (3) is fixedly connected to the inner bottom end of the cleaning tank (1), the top of the supporting bottom plate (3) is fixedly connected to the bottom of the cleaning bottom plate (4), the fixing plate (5) is arranged in an inclined manner, and the top of the fixing plate (5) is fixedly connected to the cleaning bottom plate (4).
3. A welding wire cleaning tank assembly according to claim 1, characterized in that: A guide cylinder (13) is provided between the cleaning tank (1) and the supporting bottom plate (3). The guide cylinder (13) is rotatably connected to the inner bottom end of the cleaning tank (1) via a connecting rod. When in use, the welding wire is first passed through the feed port (2) and then through the guide cylinder (13) at the bottom of the cleaning tank (1).
4. A welding wire cleaning tank assembly according to claim 1, characterized in that: The top of the cleaning chassis (4) has a plurality of rectangular parallelepiped protrusions.
5. A welding wire cleaning tank assembly according to claim 1, characterized in that: The bottom of the motor (6) is fixedly connected to the outer wall of the cleaning tank (1) via a connecting plate, the output end of the motor (6) is hinged to the adapter (7) via a connecting rod, the output end of the adapter (7) extends into the interior of the cleaning tank (1) and is hinged to an output rod (8), both ends of the output rod (8) are rotatably connected to the cleaning tank (1), and the center of the output rod (8) is fixedly connected to a linkage cylinder (9).
6. A welding wire cleaning tank assembly according to claim 1, characterized in that: The linkage cylinder (9) is provided with an arc-shaped groove around its interior, the top of the linkage rod (10) is slidably connected inside the arc-shaped groove, the bottom of the linkage rod (10) is fixedly connected to the top center of the movable plate (11), the two ends of the movable plate (11) are fixedly connected to movable rods (12), and the movable rods (12) are slidably connected to the outer wall of the cleaning tank (1).
7. A welding wire cleaning tank assembly according to claim 1, characterized in that: A plurality of circular grooves are formed at the bottom of the movable plate (11).