High-efficiency zinc ingot automatic forming device

By using electric cylinder and limit block design and cold air duct to accelerate condensation in the zinc ingot molding device, the problems of unstable and liquid zinc outflow during the solidification process of zinc ingot are solved, and efficient and stable zinc ingot molding and condensation are achieved.

CN222492074UActive Publication Date: 2025-02-18RIZHAO ZILI ENVIRONMENT PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202420188891.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-25
Publication Date
2025-02-18
Estimated Expiration
2034-01-25

AI Technical Summary

Technical Problem

The existing zinc ingot forming device is unstable during the solidification process of zinc ingot, and there is a problem of flipping that leads to liquid zinc flow out.

Method used

A high-efficiency zinc ingot automatic forming device is designed, and the electric cylinder and limit block design is used to ensure the horizontal placement of the mold. The expansion and contraction of the electric cylinder is accelerated by the electric cylinder and the separation of the zinc ingot from the mold, and the condensation of the zinc ingot is accelerated through the cold air duct.

Benefits of technology

It effectively avoids the problem of zinc ingots flowing out during solidification, improves the forming efficiency, and accelerates the condensation process of zinc ingots.

✦ Generated by Eureka AI based on patent content.

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Abstract

A high-efficiency automatic zinc ingot forming device relates to the field of machinery and comprises an outer frame, an inner supporting frame is arranged in the outer frame, a driving mechanism is arranged on the inner supporting frame and connected with a rotating disc, a plurality of forming dies are annularly arrayed on the rotating disc, a material barrel is arranged on one side of the outer frame, a feeding pipe is arranged on the material barrel, and a feeding pipe is arranged on the feeding pipe. The feeding pipe is located over the forming die. By means of the design of the electric cylinder and the limiting block, horizontal placement of the forming die can be guaranteed, separation of the zinc ingot and the forming die can be accelerated by means of stretching of the electric cylinder, condensation of the zinc ingot can be accelerated by means of the cold air pipe, and the defects existing in the prior art are overcome.
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Description

Technical Field

[0001] The utility model relates to the field of machinery, in particular to a high-efficiency zinc ingot automatic forming device. Background Art

[0002] The zinc ingot casting process mainly involves melting zinc and pouring the solution into a mold through a casting device to form a zinc ingot. After the existing zinc is melted, it is usually transported to the casting mold by a cart, and then the zinc liquid is unloaded into the mold. This consumes a lot of physical strength of the operator; Chinese patent CN 214557224 U discloses a finished zinc ingot forming device, which uses a rotating shaft seat to realize multi-position casting of zinc ingots, thereby improving production efficiency. However, the forming mold is connected to the support plate by means of a flip bearing and a flip rod, and is unstable during the solidification process of the zinc ingot. There is a flipping problem, which causes the liquid zinc in the forming mold to flow out onto the support plate. Utility Model Content

[0003] In view of the problems mentioned in the prior art, the utility model provides a high-efficiency zinc ingot automatic forming device, which can avoid the occurrence of the above problems.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A high-efficiency zinc ingot automatic forming device comprises an outer frame, an inner support frame is arranged inside the outer frame, a driving mechanism is arranged on the inner support frame, the driving mechanism is connected to a turntable, a plurality of forming molds are arranged in a circular array on the turntable, a material barrel is arranged on one side of the outer frame, a feeding pipe is arranged on the material barrel, and the feeding pipe is located directly above the forming mold.

[0006] Furthermore, the outer frame includes an outer bottom plate, a plurality of outer legs are arranged on the outer bottom plate, and an outer top plate is installed on the top of the outer legs.

[0007] Furthermore, the inner support frame includes an inner mounting plate, and the inner mounting plate is fixedly connected to the outer bottom plate through an inner connecting rod.

[0008] Furthermore, the driving mechanism includes a gearbox, which is fixedly mounted on the inner support frame, a lower plate is mounted on the outer bottom plate, a diagonal brace is provided between the lower plate and the outer bottom plate, a right-angle commutator is mounted on the lower plate, and the right-angle commutator is connected to the gearbox and the driving motor.

[0009] Furthermore, the molding mold includes a mold body, which is rotatably connected to a turntable. A limit block is provided on the turntable, and the limit block is located directly below the mold body. An installation slot is opened on the turntable, and an electric cylinder is rotatably connected in the installation slot. The telescopic rod of the electric cylinder is rotatably connected to the molding mold body.

[0010] Furthermore, when the telescopic rod of the electric cylinder is extended so that the upper surface of the mold body remains horizontal, the bottom of the mold body abuts against the limit block.

[0011] Furthermore, a mounting block is provided at the bottom of the molding die body, a connecting shaft is provided on the mounting block, and a telescopic rod of the electric cylinder is installed on the connecting shaft.

[0012] Furthermore, an auxiliary shaft is provided on the side wall of the installation slot, and an electric cylinder is installed between the two auxiliary shafts.

[0013] Furthermore, a fixing seat is provided on the turntable, a fixing shaft is installed on the fixing seat, and a mold body is installed on the fixing shaft.

[0014] Furthermore, a vibration motor is provided at the bottom of the mold body, and a cold air duct is provided on the turntable, and the cold air duct is located directly below the mold body.

[0015] The beneficial effects of the utility model are as follows: the utility model can ensure the horizontal placement of the forming mold with the help of the electric cylinder and the limit block design, can accelerate the separation of the zinc ingot from the forming mold with the help of the extension and contraction of the electric cylinder, and can accelerate the condensation of the zinc ingot with the help of the cold air duct, thus solving the shortcomings existing in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 for Figure 1 A partial enlarged view of the middle A;

[0018] Figure 3 for Figure 1 A partial enlarged view of point B in the middle;

[0019] In the figure: 1 external frame, 11 external top plate, 12 external bottom plate, 13 external legs,

[0020] 2 inner support frame, 21 inner mounting plate, 22 inner connecting rod,

[0021] 3 driving mechanism, 31 gearbox, 32 right angle commutator, 33 driving motor, 34 lower plate, 35 diagonal support, 4 turntable, 5 forming mold, 51 fixed seat, 52 mold body, 53 fixed shaft, 54 auxiliary shaft, 55 electric cylinder, 56 mounting block, 57 connecting shaft, 58 vibration motor, 59 cold air duct, 510 limit block,

[0022] 6 barrels, 61 feeding tubes. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the utility model.

[0024] like Figures 1 to 3 As shown, a high-efficiency zinc ingot automatic forming device includes an outer frame 1, an inner support frame 2 is arranged inside the outer frame, a driving mechanism 3 is arranged on the inner support frame, the driving mechanism is connected to a turntable 4, a plurality of forming molds 5 are arranged in a circular array on the turntable, a material barrel 6 is arranged on one side of the outer frame, a feeding pipe 61 is arranged on the material barrel, and the feeding pipe is located directly above the forming mold.

[0025] In at least one embodiment, the outer frame includes an outer bottom plate 12, a plurality of outer legs 13 are provided on the outer bottom plate, and an outer top plate 11 is mounted on top of the outer legs.

[0026] In at least one embodiment, the inner support frame includes an inner mounting plate 21 , and the inner mounting plate is fixedly connected to the outer bottom plate through an inner connecting rod 22 .

[0027] In at least one embodiment, the driving mechanism includes a gearbox 31, which is fixedly mounted on the inner support frame, a lower plate 34 is mounted on the outer bottom plate, a diagonal brace 35 is provided between the lower plate and the outer bottom plate, a right-angle commutator 32 is mounted on the lower plate, and the right-angle commutator is connected to the gearbox and the drive motor 33.

[0028] In at least one embodiment, the molding mold includes a mold body 52, which is rotatably connected to a turntable. A limit block 510 is provided on the turntable, and the limit block is located directly below the mold body. An installation slot is provided on the turntable, and an electric cylinder 55 is rotatably connected in the installation slot, and the telescopic rod of the electric cylinder is rotatably connected to the molding mold body.

[0029] The solution is refined. When the telescopic rod of the electric cylinder is extended so that the upper surface of the mold body remains horizontal, the bottom of the mold body abuts against the limit block.

[0030] Furthermore, a mounting block 56 is provided at the bottom of the molding die body, and a connecting shaft 57 is provided on the mounting block, and a telescopic rod of an electric cylinder is installed on the connecting shaft.

[0031] Furthermore, an auxiliary shaft 54 ​​is provided on the side wall of the installation slot, and an electric cylinder is installed between the two auxiliary shafts.

[0032] Furthermore, a fixing seat 51 is provided on the turntable, a fixing shaft 53 is installed on the fixing seat, and a mold body is installed on the fixing shaft.

[0033] Furthermore, a vibration motor 58 is provided at the bottom of the mold body, and the vibration motor can shake the liquid zinc in the mold body to level it.

[0034] Furthermore, a cold air duct 59 is provided on the turntable, and the cold air duct is located directly below the mold body. The cold air duct can receive cold air to accelerate the forming of the zinc ingot.

[0035] Working mode: the driving mechanism can drive the turntable to rotate so that the forming mold is at the bottom of the feeding tube. At this time, the telescopic rod of the electric cylinder extends to keep the forming mold horizontal. After the injection is completed, the vibration motor works to level the surface of the liquid zinc. The driving mechanism moves again to make another forming mold at the bottom of the feeding tube, and then the cold air pipe works to accelerate the cooling of the zinc ingot. After the cooling of the zinc ingot is completed, the telescopic rod of the electric cylinder continuously extends and retracts, causing the forming mold to collide with the limit block, which is conducive to the separation of the zinc ingot from the forming mold.

[0036] Except for the technical features described in the specification, all other technical features are known technologies to those skilled in the art.

Claims

1. A high-efficiency zinc ingot automatic forming device, characterized in that: The invention comprises an outer frame, an inner support frame is arranged inside the outer frame, a driving mechanism is arranged on the inner support frame, the driving mechanism is connected with a turntable, a plurality of forming molds are arranged in a circular array on the turntable, a material barrel is arranged on one side of the outer frame, a feeding pipe is arranged on the material barrel, and the feeding pipe is located directly above the forming mold, the outer frame comprises an outer bottom plate, a plurality of outer legs are arranged on the outer bottom plate, an outer top plate is installed on the top of the outer legs, the inner support frame comprises an inner mounting plate, the inner mounting plate is fixedly connected to the outer bottom plate through an inner connecting rod, and the driving mechanism comprises a gearbox The gearbox is fixedly mounted on the inner support frame, a lower plate is mounted on the outer bottom plate, a diagonal brace is provided between the lower plate and the outer bottom plate, a right-angle commutator is mounted on the lower plate, the right-angle commutator is connected to the gearbox and the drive motor, the forming mold comprises a mold body, the mold body is rotatably connected to a turntable, a limit block is provided on the turntable, the limit block is located directly below the mold body, an installation slot is provided on the turntable, an electric cylinder is rotatably connected in the installation slot, and a telescopic rod of the electric cylinder is rotatably connected to the forming mold body.

2. The high-efficiency zinc ingot automatic forming device according to claim 1 is characterized in that: When the telescopic rod of the electric cylinder is extended so that the upper surface of the mold body remains horizontal, the bottom of the mold body abuts against the limiting block.

3. The high-efficiency zinc ingot automatic forming device according to claim 1 is characterized in that: A mounting block is provided at the bottom of the molding die body, a connecting shaft is provided on the mounting block, and a telescopic rod of an electric cylinder is installed on the connecting shaft.

4. The high-efficiency zinc ingot automatic forming device according to claim 2 or 3, characterized in that: An auxiliary shaft is arranged on the side wall of the installation slot, and an electric cylinder is arranged between the two auxiliary shafts.

5. The high-efficiency zinc ingot automatic forming device according to claim 4 is characterized in that: A fixing seat is arranged on the rotating disk, a fixing shaft is installed on the fixing seat, and a mold body is installed on the fixing shaft.

6. The high-efficiency zinc ingot automatic forming device according to claim 5 is characterized in that: A vibration motor is arranged at the bottom of the mold body.

7. The high-efficiency zinc ingot automatic forming device according to claim 5 is characterized in that: A cold air duct is arranged on the turntable and is located directly below the mold body.

Citation Information

Patent Citations

  • Finished zinc ingot forming device

    CN214557224U