Aluminum plate stamping and shearing equipment

By using arc-shaped baffle mechanism and vibration components to protect the surface of the aluminum plate in aluminum plate stamping and shearing equipment, and using automated unloading mechanisms to improve production efficiency, the problems of scratches and low production efficiency of aluminum plate surfaces in traditional equipment are solved, and the more High product quality and lower maintenance costs.

CN222492380UActive Publication Date: 2025-02-18WEIHAI MINGKEWEI MASCH TECH CO LTD
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Patent Information

Application Number
CN202420440642.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2025-02-18
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

Traditional aluminum plate stamping and shearing equipment is prone to scratches and damage on the surface of aluminum plate during the shearing process, resulting in unstable product appearance quality, low production efficiency and high maintenance costs.

Method used

An aluminum plate stamping and shearing equipment is designed, using arc-shaped baffle mechanism and vibration components to protect the surface of the aluminum plate, prevent scratches and damage, and improve production efficiency through an automated discharge mechanism.

Benefits of technology

Effectively protect the surface of aluminum plates, avoid scratches and damage, improve product appearance quality and production efficiency, reduce maintenance costs, and reduce material waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stamping and shearing, and discloses aluminum plate stamping and shearing equipment which comprises a machining table, a machining groove is formed in the front portion and the rear portion of the machining table in a penetrating mode, a vertically-lifting shearing mechanism is arranged in the machining groove, and the front side of the shearing mechanism is detachably connected with an arc-shaped baffle mechanism. An opening in the bottom of the front end of the machining groove is movably connected with a discharging mechanism overturning outwards. According to the aluminum plate shearing machine, due to the design of the arc-shaped baffle mechanism and the vibration assembly, the surface of an aluminum plate is effectively protected, scratches and damage caused in the shearing process are avoided, and the appearance quality of products is improved; compared with traditional equipment, the aluminum plate stamping and shearing equipment has obvious advantages in the aspects of protecting the product quality, improving the production efficiency, ensuring the machining accuracy, reducing the maintenance cost, reducing material waste and the like, and the production efficiency and the product quality can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of stamping and shearing, in particular to an aluminum plate stamping and shearing device. Background Art

[0002] In the field of metal processing, especially in the field of aluminum plate stamping and shearing equipment, protecting the surface quality of products is one of the important issues to pay attention to during the production process. In traditional shearing equipment, aluminum plates are often easily scratched and damaged during the shearing process, which affects the appearance quality and market competitiveness of the product.

[0003] Traditional aluminum plate stamping and shearing equipment has the following problems and shortcomings during the shearing process:

[0004] Surface scratch problem: Traditional equipment lacks effective protection measures when shearing aluminum plates, which can easily cause scratches and damage to the surface of the aluminum plates, reducing the appearance quality of the product.

[0005] Unstable product quality: Due to the lack of effective protection mechanism, unstable product quality often occurs during the shearing process, affecting production efficiency and processing accuracy.

[0006] High maintenance cost: Due to frequent damage to the surface of aluminum plates, maintenance and repair are required, which increases the maintenance cost and production cost of the equipment.

[0007] The above problems and shortcomings make traditional aluminum plate stamping and shearing equipment limited in protecting product surface quality, improving production efficiency and reducing maintenance costs. It is necessary to seek new technical solutions to solve these problems.

[0008] For this purpose, we propose an aluminum plate stamping and shearing device. Utility Model Content

[0009] The utility model mainly solves the above-mentioned existing technical problems and provides an aluminum plate stamping and shearing device.

[0010] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an aluminum plate stamping and shearing equipment, including a processing table, a processing groove is formed on the front and back of the processing table, a vertical lifting shearing mechanism is arranged inside the processing groove, the front side of the shearing mechanism is detachably connected with an arc-shaped baffle mechanism, and the front end bottom opening of the processing groove is movably connected with an outward-flipping unloading mechanism.

[0011] As a preferred embodiment of the utility model, the shearing mechanism includes a knife plate frame and a cutting knife body at the bottom of the knife plate frame, and a cylinder for driving the knife plate frame to move up and down is arranged on the top of the processing table.

[0012] As a preferred embodiment of the utility model, the baffle mechanism includes an arc-shaped intercepting plate, and a row of fixing bolts are transversely threadedly connected to the top edge of the intercepting plate, and the intercepting plate and the cutting knife body are threadedly fixed to the knife plate frame by the fixing bolts.

[0013] As a preferred embodiment of the present invention, the intercepting plate is an elastic arc-shaped plate.

[0014] As a preferred embodiment of the utility model, a vibration assembly is provided inside the intercepting plate, and the vibration assembly includes multiple groups of docking blocks connected to the inner side of the intercepting plate, and the bottom of each docking block is connected to a spring, and the bottom of the spring is connected to an elastic ball body that can shake and knock the intercepting plate and the side of the cutting knife body.

[0015] As a preferred embodiment of the utility model, the unloading mechanism includes a roller rod and a support plate body connected to the outside of the roller rod, an arc-shaped groove for rotating the roller rod is provided at the opening of the processing groove, and a motor for driving the roller rod to rotate is provided on the outside of the processing table.

[0016] As a preferred embodiment of the utility model, a positioning groove is provided on the inner bottom surface of the processed groove below the arc-shaped baffle, and a positioning plate is connected to one side of the support plate body. When the support plate body rotates to fit the bottom of the processed groove, the positioning plate is inserted into the positioning groove.

[0017] Beneficial Effects

[0018] The utility model provides an aluminum plate stamping and shearing device, which has the following beneficial effects:

[0019] (1) The aluminum plate stamping and shearing equipment protects the surface of the aluminum plate: the design of the arc baffle mechanism and the vibration component effectively protects the surface of the aluminum plate, avoids scratches and damage during the shearing process, and improves the appearance quality of the product.

[0020] (2) The aluminum plate stamping and shearing equipment improves production efficiency: the automated design of the unloading mechanism enables the sheared aluminum plate to be quickly and conveniently unloaded from the processed groove, saving production time and improving production efficiency.

[0021] (3) The aluminum plate stamping and shearing equipment ensures cutting accuracy: the cooperation of the positioning groove and the positioning plate can stably position the aluminum plate to be cut, ensure the accuracy and consistency of cutting, and improve the processing accuracy.

[0022] (4) The aluminum plate stamping and shearing equipment reduces maintenance costs: The design of the vibration component makes cleaning work more convenient, reduces the time cost of maintenance and cleaning, and reduces the maintenance cost of the equipment.

[0023] (5) The aluminum plate stamping and shearing equipment reduces material waste: the vibration component shakes the sheared chips downward, effectively avoiding the attached chips from affecting the next round of aluminum plate processing, reducing material waste and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0025] The structures, proportions, sizes, etc. disclosed in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the restrictive conditions for the implementation of the utility model. Therefore, they have no substantive technical significance. Any modification of the structure, change in the proportion relationship or adjustment of the size should still fall within the scope of the technical content disclosed in the utility model without affecting the effects and purposes that can be achieved by the utility model.

[0026] Figure 1 This is a front view schematic diagram of the punching and shearing equipment of the utility model;

[0027] Figure 2 This is a side half-section view of the punching and shearing equipment of the utility model;

[0028] Figure 3 This is a partially enlarged schematic diagram of the bottom of the interception plate of the utility model;

[0029] Figure 4 This is the front right view of the cutting device of the utility model.

[0030] Legend:

[0031] 1. Processing table; 101. Processing groove; 102. Positioning groove; 2. Cylinder; 3. Knife plate holder; 301. Cutting knife body; 4. Intercepting plate; 401. Fixing bolt; 5. Docking block; 501. Spring; 502. Elastic ball body; 6. Roller rod; 601. Support plate body; 602. Positioning plate; 603. Motor. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Embodiment: An aluminum plate stamping and shearing device, such as Figure 1 - Figure 4 As shown, it includes a processing table 1, and a processing groove 101 is opened throughout the front and back of the processing table 1. A vertical lifting shearing mechanism is arranged inside the processing groove 101. The front side of the shearing mechanism is detachably connected with an arc-shaped baffle mechanism, and the front end bottom opening of the processing groove 101 is movably connected with an outward-flipping unloading mechanism.

[0034] The shearing mechanism comprises a blade frame 3 and a shearing blade body 301 at the bottom of the blade frame 3 , and a cylinder 2 for driving the blade frame 3 to move up and down is arranged on the top of the processing table 1 .

[0035] The baffle mechanism includes an arc-shaped intercepting plate 4, and a row of fixing bolts 401 are horizontally threadedly connected to the top edge of the intercepting plate 4, and the intercepting plate 4 and the cutting knife body 301 are threadedly fixed on the knife plate frame 3 through the fixing bolts 401; the intercepting plate 4 is an elastic arc-shaped plate, and the elastic intercepting plate 4 will not cause collision scratches on the upper surface when it moves downward to contact the aluminum plate to be processed.

[0036] The intercepting plate 4 is provided with a vibration component inside, and the vibration component includes a plurality of docking blocks 5 connected to the inner side of the intercepting plate 4, and the bottom of each docking block 5 is connected to a spring 501, and the bottom of the spring 501 is connected to an elastic ball body 502 that can shake and knock the intercepting plate 4 and the side of the cutting knife body 301. By providing a vibration component located between the intercepting plate 4 and the cutting knife body 301, whenever the shearing mechanism performs stamping and shearing on the aluminum plate inside the processing groove 101, the knife plate frame 3 will be affected by the external stamping vibration. At this time, the vibration component will drive the elastic ball body 502 to swing back and forth through the spring 501, and the aluminum plate shearing debris attached to the intercepting plate 4 and the cutting knife body 301 can be shaken down to avoid the attached debris affecting the next round of aluminum plate processing.

[0037] The unloading mechanism includes a roller rod 6 and a support plate body 601 connected to the outside of the roller rod 6. An arc-shaped groove for rotating the roller rod 6 is provided at the opening of the processing groove 101, and a motor 603 for driving the roller rod 6 to rotate is provided on the outside of the processing table 1. By providing a rotatable unloading mechanism at the notch at the bottom of the opening of the processing groove 101, when the shearing assembly moves the aluminum plate upward, the motor 603 drives the roller rod 6 to rotate outward. At this time, the support plate body 601 attached to the bottom surface of the processing groove 101 will flip and tilt outward, and it will be automatically unloaded from the inside of the processing groove 101 door.

[0038] The inner bottom surface of the processing groove 101 is provided with a positioning groove 102 located below the arc-shaped baffle, and a positioning plate 602 is connected to one side of the support plate body 601. When the support plate body 601 rotates to fit the bottom of the processing groove 101, the positioning plate 602 is inserted into the positioning groove 102. Through the cooperation between the positioning plate 602 and the positioning groove 102, when the roller rod 6 drives the support plate body 601 to fit the inner bottom surface of the processing groove 101, the bottom support of the upper aluminum plate to be cut can be performed.

[0039] The working principle of this utility model:

[0040] 1. When the aluminum plate needs to be sheared, the aluminum plate is placed inside the processing groove 101 of the processing table 1.

[0041] Second, the cylinder 2 drives the knife plate frame 3 to move up and down, so that the cutting knife body 301 shears the aluminum plate.

[0042] 3. The elastic intercepting plate 4 of the arc baffle mechanism is connected to the knife plate frame 3 through the fixing bolt 401 to ensure that the aluminum plate will not be scratched during the shearing process.

[0043] Fourth, during the shearing process, the vibration component shakes the sheared chips downwards through the spring 501 and the elastic ball body 502 to prevent the chips from affecting the next round of aluminum plate processing.

[0044] 5. After the shearing is completed, the motor 603 drives the roller rod 6 to rotate, and the support plate body 601 tilts and flips outward, and the sheared aluminum plate is automatically unloaded from the processing groove 101.

[0045] The main effects include:

[0046] The curved baffle mechanism and vibration assembly effectively protect the surface of the aluminum plate and avoid scratches during the shearing process.

[0047] The design of the unloading mechanism enables the sheared aluminum plates to be easily and quickly unloaded from the processed grooves, thus improving production efficiency.

[0048] The cooperation between the positioning groove 102 and the positioning plate 602 ensures the stable positioning of the sheared aluminum plate, and guarantees the accuracy and consistency of the cutting.

[0049] Secondary effects include:

[0050] The design of the vibration component makes cleaning easier and reduces the time cost of maintenance and cleaning.

[0051] The structural design of the roller rod 6 and the support plate body 601 makes the unloading process smoother and reduces the risk of damage to the aluminum plate during the unloading process.

[0052] Overall, this aluminum plate stamping and shearing equipment has a reasonable design and is easy to operate. It can effectively improve production efficiency and ensure product quality, and is suitable for the aluminum plate processing field.

[0053] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An aluminum plate stamping and shearing device, comprising a processing table (1), wherein the processing table (1) is provided with a processing groove (101) at the front and rear sides, and a vertical lifting shearing mechanism is provided inside the processing groove (101), characterized in that: The front side of the shearing mechanism is detachably connected to an arc-shaped baffle mechanism, and the front bottom opening of the processing groove (101) is movably connected to an outwardly flipping unloading mechanism.

2. The aluminum plate stamping and shearing equipment according to claim 1, characterized in that: The shearing mechanism comprises a knife plate frame (3) and a cutting knife body (301) at the bottom of the knife plate frame (3); a cylinder (2) for driving the knife plate frame (3) to move up and down is arranged on the top of the processing table (1).

3. The aluminum plate stamping and shearing equipment according to claim 1, characterized in that: The baffle mechanism comprises an arc-shaped intercepting plate (4), and a row of fixing bolts (401) are transversely threadedly connected at the top edge of the intercepting plate (4), and the intercepting plate (4) and the cutting knife body (301) are threadedly fixed on the knife plate frame (3) through the fixing bolts (401).

4. The aluminum plate stamping and shearing equipment according to claim 3 is characterized in that: The interception plate (4) is an elastic arc-shaped plate.

5. The aluminum plate stamping and shearing equipment according to claim 3, characterized in that: A vibration assembly is arranged inside the intercepting plate (4), and the vibration assembly includes a plurality of docking blocks (5) connected to the inner side of the intercepting plate (4), the bottom of each docking block (5) is connected to a spring (501), and the bottom of the spring (501) is connected to an elastic ball body (502) that can shake and knock the intercepting plate (4) and the side of the cutting knife body (301).

6. The aluminum plate stamping and shearing equipment according to claim 1, characterized in that: The unloading mechanism comprises a roller rod (6) and a support plate body (601) connected to the outside of the roller rod (6); an arc-shaped groove for rotating the roller rod (6) is provided at the opening of the processing groove (101); and a motor (603) for driving the roller rod (6) to rotate is provided on the outside of the processing table (1).

7. The aluminum plate stamping and shearing equipment according to claim 6, characterized in that: The inner bottom surface of the processed groove (101) is provided with a positioning groove (102) located below the arc-shaped baffle plate, and a positioning plate (602) is connected to one side of the support plate body (601). When the support plate body (601) rotates to fit the bottom of the processed groove (101), the positioning plate (602) is inserted into the positioning groove (102).