Welding device for machining generator case
By designing a welding device for generator chassis, the use of an annular frame, sliding block, arc clamping plate and air pump, the problem of low efficiency of existing welding devices is solved, and efficient welding and welding slag cleaning is achieved .
Patent Information
- Application Number
- CN202420967603.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-12-30
AI Technical Summary
When welding generator chassis, existing welding devices require additional fixing equipment and welding personnel to frequently change positions, resulting in low welding efficiency.
A welding device for the processing of generator chassis is designed, including an annular frame, sliding block, welding gun, arc clamping plate, piston tube and air pump. Gas is injected through the air pump, and the clamping plate is driven to fix the chassis and pass through the piston. The tube and the bladder can clean the welding position.
This device can effectively fix the chassis, improve the welding effect of the welding gun, and clean the welding slag during the welding process to improve welding efficiency.
Smart Images

Figure CN222492713U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to a welding device for machining a generator case. Background Art
[0002] The engine case is used to protect the transmission components inside the engine. It is usually a columnar structure and is welded and fixed.
[0003] Since the chassis is a columnar structure, the existing welding device needs external fixing equipment to fix the chassis in the actual welding process before welding can be performed, and the welding personnel need to constantly change positions during the welding process to achieve complete welding, resulting in low welding efficiency. Utility Model Content
[0004] Technical issues solved
[0005] In view of the above-mentioned shortcomings of the prior art, the utility model provides a welding device for processing a generator chassis, which can effectively solve the problems that the existing welding device needs external fixing equipment to fix the chassis before welding during the actual welding process, and the welding personnel need to constantly change their positions during the welding process to achieve complete welding, resulting in low welding efficiency.
[0006] Technical Solution
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] The utility model provides a welding device for processing a generator case, comprising a frame, the frame is an annular structure and a ring groove is opened in the middle thereof, two sliding blocks are slidably connected in the annular groove, and a welding gun is fixedly installed on the sliding block;
[0009] It also includes a vertical frame, which is fixedly connected to the frame body, and a piston tube is symmetrically fixedly installed on the vertical frame. A piston rod is movably connected in the piston tube, and a clamping plate is fixedly installed on the end of the piston rod.
[0010] Furthermore, the clamping plate is an arc-shaped structure, and a rubber layer is provided on the inner wall of the clamping plate, and limit shafts are fixedly installed on both sides of the clamping plate, and the limit shafts are slidably matched with sliding grooves provided on the vertical frame.
[0011] Furthermore, it also includes a sac body, which is fixedly installed in a slide groove opened on the vertical frame, and the sac body is connected with the air outlet opened on the frame through a connecting pipe; and when the limit shafts approach each other, they can compress the sac body.
[0012] Furthermore, it also includes a fixing rod which is arranged in an arc-shaped structure, and both ends of the fixing rod are respectively fixedly connected to the sliding block.
[0013] Furthermore, it also includes an air intake pipe, which is fixedly mounted on the piston tube and maintained in communication with the interior thereof; the air intake pipes on the two piston tubes are maintained in communication with the output end of an external air pump. During the welding stage, gas is injected into the air intake pipe through the external air pump to drive the clamping plate to fix the chassis to be welded.
[0014] Beneficial Effects
[0015] Compared with the known public technology, the technical solution provided by the utility model has the following beneficial effects:
[0016] The utility model can effectively improve the welding effect of the welding gun by means of the provided frame and the fixing rod, and can simultaneously cooperate with the provided clamping plate and the capsule provided on the vertical frame, firstly, the position of the chassis can be fixed, and secondly, the welding position can be effectively cleaned during the welding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 This is a schematic diagram of the overall structure of the welding device of the utility model;
[0019] Figure 2 This is a schematic diagram of the overall explosion structure of the welding device of the utility model;
[0020] Figure 3 It is a structural schematic diagram of the welding gun of the utility model when it is separated from the frame.
[0021] The numbers in the figure represent:
[0022] 100, frame; 101, annular groove; 102, air outlet; 110, welding gun; 111, sliding block; 120, fixing rod;
[0023] 200, vertical frame; 210, capsule; 211, connecting pipe;
[0024] 300, piston tube; 310, clamping plate; 311, limit shaft; 320, intake pipe. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] The utility model is further described below in conjunction with embodiments.
[0027] Example: Refer to the attached Figure 1-3 As shown in the figure, a welding device for processing a generator chassis includes a frame 100, the frame 100 is an annular structure and has an annular groove 101 in the middle thereof, and two sliding blocks 111 are slidably connected in the annular groove 101, and a welding gun 110 is fixedly installed on the sliding block 111; specifically, in the actual welding process, the two symmetrically arranged welding guns 110 can both be adjusted in position relative to the annular groove 101, and during the adjustment process, when the welding gun 110 is in an operating state, it can weld the weld positions of two chassis in a spliced state,
[0028] Furthermore, it also includes a fixed rod 120, which is arranged in an arc-shaped structure. The two ends of the fixed rod 120 are respectively fixedly connected to the sliding block 111. It should be noted that in the present application, when the position of one welding gun 110 is moved, the position of the other welding gun 110 can also be adjusted synchronously. Correspondingly, during the welding process, it is necessary to ensure that the welding gun 110 on one side can be stably aligned with the weld, and the other side can also be well aligned with the weld, so as to achieve efficient welding.
[0029] The vertical frame 200 is also included, which is fixedly connected to the frame body 100, and piston tubes 300 are symmetrically fixedly installed on the vertical frame 200, and piston rods are movably connected inside the piston tubes 300, and a clamping plate 310 is fixedly installed on the end of the piston rod, and an air intake pipe 320 is also included, which is fixedly installed on the piston tube 300 and maintained in communication with the inside thereof; the air intake pipes 320 located on the two piston tubes 300 are maintained in communication with the output end of the same external air pump, and during the welding stage, gas is injected into the air intake pipe 320 through an external air pump to drive the clamping plate 310 to achieve treatment The welded chassis is fixed. Before welding, the chassis to be welded is first placed in the middle position of the two clamping plates 310, and the external cylinder is used to inject gas into the piston tube 300 through the air inlet pipe 320. When the piston tube 300 is injected with gas, it can drive the set piston rod to move and fix the position of the chassis. It should be noted that since the same air pump is used to inject gas into the piston tube 300, the movement distance of the corresponding two clamping plates 310 is the same, thereby ensuring that the welding gun 110 can be aligned with the position of the weld.
[0030] The clamping plate 310 is an arc-shaped structure, and a rubber layer is provided on the inner wall of the clamping plate 310, and a limiting shaft 311 is fixedly installed on both sides of the clamping plate 310, and the limiting shaft 311 slides in cooperation with a slide groove provided on the vertical frame 200. In order to ensure the moving trajectory of the clamping plate 310, a limiting shaft 311 is also fixedly installed on both sides of the clamping plate 310, which can slide in the slide groove provided on the vertical frame 200.
[0031] Furthermore, in order to achieve effective cleaning of welding slag during the welding process, the present solution also includes a capsule 210, which is fixedly installed in a slide groove opened on the vertical frame 200, and the capsule 210 is connected to the air outlet 102 opened on the frame 100 through a connecting pipe 211; and when the limit shafts 311 approach each other, they can compress the capsule 210. When the two clamping plates 310 clamp the chassis, the capsule 210 will be compressed. A control valve is provided on the connecting pipe 211. During the welding process, the control valve is opened. On the one hand, the welding slag remaining in the weld after welding can be cleaned, and at the same time, the unwelded part can be effectively cleaned to ensure the welding effect.
[0032] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein by equivalents. These modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. A welding device for processing a generator case, characterized in that: include: The frame (100) is an annular structure and has an annular groove (101) in the middle thereof, and two sliding blocks (111) are slidably connected in the annular groove (101), and a welding gun (110) is fixedly mounted on the sliding block (111); The invention also comprises a vertical frame (200), the vertical frame (200) is fixedly connected to the frame body (100), a piston tube (300) is symmetrically fixedly installed on the vertical frame (200), a piston rod is movably connected inside the piston tube (300), and a clamping plate (310) is fixedly installed at the end of the piston rod.
2. A welding device for processing a generator case according to claim 1, characterized in that: The clamping plate (310) is an arc-shaped structure, and a rubber layer is provided on the inner wall of the clamping plate (310). Limiting shafts (311) are fixedly installed on both sides of the clamping plate (310), and the limiting shafts (311) are slidably matched with the sliding grooves provided on the vertical frame (200).
3. A welding device for processing a generator case according to claim 2, characterized in that: Also includes: The bladder body (210) is fixedly mounted in a slide groove provided on the vertical frame (200), and the bladder body (210) is connected to an air outlet (102) provided on the frame (100) via a connecting pipe (211); And when the limiting shafts (311) are close to each other, they can compress the capsule (210).
4. A welding device for processing a generator case according to claim 1, characterized in that: Also includes: The fixed rod (120) is arranged in an arc-shaped structure, and both ends of the fixed rod (120) are respectively fixedly connected to the sliding block (111).
5. A welding device for processing a generator case according to claim 1, characterized in that: Also includes: An air intake pipe (320) is fixedly mounted on the piston tube (300) and communicated with the interior thereof; The air inlet pipe (320) located on the two piston tubes (300) is connected to the output end of the same external air pump. During the welding stage, gas is injected into the air inlet pipe (320) of the external air pump to drive the clamping plate (310) to fix the chassis to be welded.