Welding equipment suitable for air filter element end cover machining

By designing an air filter end cap welding device including adjustment joint assembly and clamping rotating assembly, the problem that existing equipment cannot adapt to air filter covers of different sizes is solved, and a wider scope of application and more convenient use experience is achieved. .

CN222492746UActive Publication Date: 2025-02-18TIANJIN HAORONGXIN MECHANICAL & ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421074802.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-02-18
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing air filter end cap welding equipment cannot adapt to air filter covers of different sizes, which limits the scope of application of welding devices and is inconvenient to use.

Method used

A welding device including mounting base plate, support frame, adjusting welding assembly and clamping rotary assembly is designed. The adjustment welding assembly is adjusted by driving the rotating screw to adjust the height through the first motor, the pneumatic telescopic rod to adjust the length, and the second motor to adjust the welding angle to ensure that the air filter element cover of different sizes is adapted. The clamping rotating assembly uses pneumatic suction cups and telescopic tubes to facilitate the absorption and welding of air filter covers of different sizes.

Benefits of technology

The equipment can adapt to air filter covers of different sizes, expands the scope of application of welding devices, makes use more convenient and improves welding efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222492746U_ABST
    Figure CN222492746U_ABST
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Abstract

The utility model relates to the technical field of air filter element machining, and discloses a welding device suitable for air filter element end cover machining, which comprises a mounting bottom plate, a support frame, an adjusting welding assembly and a clamping rotating assembly, the support frame is fixedly connected to the top of the mounting bottom plate, the adjusting welding assembly is arranged on one side of the support frame, and the clamping rotating assembly is arranged on the other side of the support frame. And the clamping rotating assembly is arranged at the top of the mounting bottom plate. According to the welding equipment suitable for air filter element end cover machining, a first motor is used for driving a rotating screw to rotate, so that the use height of a welding device is adjusted, a pneumatic telescopic rod is used for pushing a fixing frame to move, the use length of the welding device is adjusted, and a second motor is used for driving the welding device to rotate; the welding angle of the welding device is adjusted, the welding device is adjusted in multiple directions, it is ensured that air filter element covers of different sizes can be welded, and the application range is wide.
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Description

Technical Field

[0001] The utility model relates to the technical field of air filter element processing, in particular to welding equipment suitable for processing an air filter element end cover. Background Art

[0002] The air filter element is a kind of filter, also called air filter cartridge, air filter, style, etc. It is mainly used for air filtration in engineering locomotives, automobiles, agricultural locomotives, laboratories, sterile operating rooms and various precision operating rooms.

[0003] According to the publication number CN217529732U, a welding device for the end cover of an air filter element is disclosed, including a bracket, a vertical plate is fixedly connected to the top of the bracket, two support arms are symmetrically fixedly connected to one side of the vertical plate, an electric telescopic rod is rotatably connected to the inner side of the support arm, a support plate 1 is fixedly connected to one side of the vertical plate, a motor 1 is fixedly connected to the top of the support plate 1, and the output end of the motor 1 is fixedly connected to one end of the electric telescopic rod. In the utility model, the electric telescopic rod is rotatably connected to the inner side of the support arm, and the filter element on the support seat is moved upward to be coaxial with the two end covers by starting the cylinder, and the electric telescopic rod makes the end cover and the filter element engage, and the motor 1 drives the filter element and the end cover to rotate, and the welding gun welds the connection between the end cover and the filter element. After welding is completed, the cylinder is started to remove the welded filter element, and no manual welding is required, which reduces the workload of the staff, facilitates the timely removal of the welded product from the work station, and improves the welding efficiency.

[0004] However, the above device still has shortcomings. The air filter cover is fixed by clamping with an auxiliary mechanism and then welded. However, air filter covers of different sizes cannot be processed, which limits the application scope of the welding device and makes it inconvenient to use. Utility Model Content

[0005] The utility model aims to provide a welding device suitable for processing an air filter element end cover to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding device suitable for processing air filter end cover, including a mounting base plate, a support frame, an adjustment welding assembly and a clamping and rotating assembly, wherein the support frame is fixedly connected to the top of the mounting base plate, the adjustment welding assembly is arranged on one side of the support frame, and the clamping and rotating assembly is arranged on the top of the mounting base plate.

[0007] The adjustable welding assembly comprises a mounting frame, a rotating screw, a first motor, a moving block, a pneumatic telescopic rod, a fixed frame, a mounting block, a second motor and a welder. The mounting frame is fixedly connected to one side of the supporting frame, the rotating screw is rotatably connected to the inside of the mounting frame, the first motor is screwed to the top of the mounting frame, the moving block is threadedly connected to the outside of the rotating screw, the pneumatic telescopic rod is screwed to the top of the mounting frame, the fixed frame is fixedly connected to one end of the pneumatic telescopic rod, the mounting block is fixedly connected to the inside of the fixed frame, the mounting block is screwed to one side of the bottom of the mounting block, and the welder is arranged on the other side of the bottom of the mounting block. The first motor is used to drive the rotating screw to rotate, so as to adjust the use height of the welder, the pneumatic telescopic rod is used to push the fixed frame to move, and the use length of the welder is adjusted, the second motor is used to drive the welder to rotate, and the welding angle of the welder is adjusted. The welder is adjusted in multiple directions to ensure that air filter covers of different sizes can be welded, and the use range is wide.

[0008] Preferably, the clamping and rotating assembly includes a support plate, a cylinder, a telescopic tube, a mounting plate and a pneumatic suction cup, the support plate is fixedly connected to the top of the mounting base plate, the cylinder screw is connected to one side of the support plate, the telescopic tube is arranged on the other side of the support plate, the mounting plate is arranged at one end of the telescopic tube, and the pneumatic suction cup is arranged inside the mounting plate. The telescopic tube is driven to move by the cylinder, so that the position of the mounting plate can be adjusted, and the pneumatic suction cup is used to pick up the air filter cover to be welded for welding. The pneumatic suction cup can be used to suck air filter covers of different sizes, and is easy to use.

[0009] Preferably, the telescopic tube includes a sleeve, a movable tube, a third motor and a rotating shaft, the sleeve is fixedly connected to one side of the support plate, the movable tube is pneumatically sleeved and connected to the inside of the sleeve, the third motor is installed inside the movable tube, the rotating shaft passes through the movable tube and is movably connected to the third motor, one end of the rotating shaft is fixedly connected to the mounting disk, the third motor drives the rotating shaft to rotate, thereby causing the mounting disk to rotate, which is convenient for rotating the air filter cover to be sucked in and facilitating welding work.

[0010] Preferably, a reinforcement block is provided on one side of the support plate, and the reinforcement block enables the air filter element cover to remain stable during suction, which is conducive to welding work.

[0011] Preferably, an anti-skid pad is provided at the bottom of the mounting base plate, so that the device remains stable during welding.

[0012] Preferably, the number of the pneumatic suction cups is four, which are evenly arranged inside the mounting plate, and the air filter element cover can be firmly sucked by the four pneumatic suction cups.

[0013] Preferably, limit blocks are provided at the top and bottom of the rotating screw rod, and the limit blocks are used to prevent the movement of the movable block for control, thereby preventing damage to the device due to excessive movement.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The welding equipment suitable for processing the air filter end cover uses the first motor to drive the rotating screw to rotate, thereby adjusting the use height of the welder, uses the pneumatic telescopic rod to push the fixed frame to move, and adjusts the use length of the welder. The second motor drives the welder to rotate and adjusts the welding angle of the welder. The welder can be adjusted in multiple directions to ensure that air filter covers of different sizes can be welded, and the use range is wide.

[0016] 2. This welding equipment is suitable for processing air filter end covers. The telescopic tube is driven by a cylinder to move, so that the position of the mounting plate can be adjusted. The air filter cover to be welded is picked up by a pneumatic suction cup for welding. The pneumatic suction cup is used to absorb air filter covers of different sizes, and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the utility model adjusting welding assembly;

[0019] Figure 3 This is a schematic diagram of the structure of the clamping and rotating assembly of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the telescopic tube of the utility model.

[0021] In the figure: 1. Installing base plate; 2. Support frame; 3. Adjusting welding assembly; 4. Clamping and rotating assembly; 301. Mounting frame; 302. Rotating screw; 303. First motor; 304. Moving block; 305. Pneumatic telescopic rod; 306. Fixed frame; 307. Mounting block; 308. Second motor; 309. Welder; 401. Support plate; 402. Cylinder; 403. Telescopic tube; 404. Mounting plate; 405. Pneumatic suction cup; 410. Sleeve; 411. Moving tube; 412. Third motor; 413. Rotating shaft. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 The utility model provides a technical solution: a welding device suitable for processing an air filter element end cover, comprising a mounting base plate 1, a support frame 2, an adjustment welding assembly 3 and a clamping and rotating assembly 4, the support frame 2 is fixedly connected to the top of the mounting base plate 1, the adjustment welding assembly 3 is arranged on one side of the support frame 2, and the clamping and rotating assembly 4 is arranged on the top of the mounting base plate 1.

[0024] The adjusting welding assembly 3 includes a mounting frame 301, a rotating screw 302, a first motor 303, a moving block 304, a pneumatic telescopic rod 305, a fixed frame 306, a mounting block 307, a second motor 308 and a welder 309. The mounting frame 301 is fixedly connected to one side of the support frame 2, the rotating screw 302 is rotatably connected to the inside of the mounting frame 301, the first motor 303 is screwed to the top of the mounting frame 301, the moving block 304 is threadedly connected to the outside of the rotating screw 302, the pneumatic telescopic rod 305 is screwed to the top of the mounting frame 301, the fixed frame 306 is fixedly connected to one end of the pneumatic telescopic rod 305, the mounting block 307 is fixedly connected to the inside of the fixed frame 306, and the mounting block 307 is screwed to the mounting block 307. On one side of the bottom, the welder 309 is arranged on the other side of the bottom of the mounting block 307. The first motor 303 is used to drive the rotating screw 302 to rotate, so as to adjust the use height of the welder 309. The pneumatic telescopic rod 305 is used to push the fixing frame 306 to move, so as to adjust the use length of the welder 309. The second motor 308 is used to drive the welder 309 to rotate, so as to adjust the welding angle of the welder 309. The welder 309 is adjusted in multiple directions to ensure that air filter covers of different sizes can be welded. The use range is wide. Limit blocks are set at the top and bottom of the rotating screw 302. The movement of the moving block 304 is controlled by the limit blocks to prevent damage to the device due to excessive movement.

[0025] The clamping and rotating assembly 4 includes a support plate 401, a cylinder 402, a telescopic tube 403, a mounting plate 404 and a pneumatic suction cup 405. The support plate 401 is fixedly connected to the top of the mounting base plate 1, the cylinder 402 is screwed to one side of the support plate 401, the telescopic tube 403 is arranged on the other side of the support plate 401, the mounting plate 404 is arranged at one end of the telescopic tube 403, and the pneumatic suction cup 405 is arranged inside the mounting plate 404. The telescopic tube 403 is driven by the cylinder 402 to move, so that the mounting plate 404 The position is adjusted, and the air filter cover that needs to be welded is picked up by the pneumatic suction cup 405 for welding. The pneumatic suction cup 405 is used to suck air filter covers of different sizes, and it is easy to use. A reinforcement block is provided on one side of the support plate 401. The reinforcement block allows the air filter cover to remain stable during suction, which is conducive to welding. There are four pneumatic suction cups 405, which are evenly arranged inside the mounting plate 404. The air filter cover can be firmly sucked by the four pneumatic suction cups 405.

[0026] The telescopic tube 403 includes a sleeve 410, a moving tube 411, a third motor 412 and a rotating shaft 413. The sleeve 410 is fixedly connected to one side of the support plate 401, the moving tube 411 is pneumatically sleeved and connected to the inside of the sleeve 410, the third motor 412 is installed in the inside of the moving tube 411, the rotating shaft 413 penetrates the moving tube 411 and is movably connected to the third motor 412, one end of the rotating shaft 413 is fixedly connected to the mounting disk 404, the third motor 412 drives the rotating shaft 413 to rotate, so that the mounting disk 404 rotates, which is convenient for rotating the air filter cover to be sucked in and facilitating welding work.

[0027] An anti-skid pad is provided at the bottom of the mounting base plate 1, and the anti-skid pad keeps the device stable during welding.

[0028] When in use, the air filter cover is placed on the pneumatic suction cup 405, and then the cylinder 402 adjusts the welding position of the air filter cover through the telescopic tube 403, and then the height, position and angle of the welder 309 are adjusted through the first motor 303, the pneumatic telescopic rod 305 and the second motor 308. After the welder 309 is welded to the appropriate position, welding is performed. When welding is required at different positions, the third motor 412 drives the rotating shaft 413 to rotate, thereby rotating the mounting plate 404, driving the air filter cover to rotate, and welding is performed at different positions. It is easy to use.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding device suitable for processing an air filter element end cover, comprising a mounting base plate (1), a support frame (2), an adjustment welding assembly (3) and a clamping and rotating assembly (4), characterized in that: The support frame (2) is fixedly connected to the top of the mounting base plate (1), the adjusting welding assembly (3) is arranged on one side of the support frame (2), and the clamping rotating assembly (4) is arranged on the top of the mounting base plate (1); The adjusting welding assembly (3) comprises a mounting frame (301), a rotating screw rod (302), a first motor (303), a moving block (304), a pneumatic telescopic rod (305), a fixing frame (306), a mounting block (307), a second motor (308) and a welder (309), wherein the mounting frame (301) is fixedly connected to one side of the supporting frame (2), the rotating screw rod (302) is rotatably connected to the inside of the mounting frame (301), and the first motor (303) is screw-connected to the mounting frame (301). ), the moving block (304) is threadedly connected to the outside of the rotating screw (302), the pneumatic telescopic rod (305) is screwed to the top of the mounting frame (301), the fixed frame (306) is fixedly connected to one end of the pneumatic telescopic rod (305), the mounting block (307) is fixedly connected to the inside of the fixed frame (306), the mounting block (307) is screwed to one side of the bottom of the mounting block (307), and the welder (309) is arranged on the other side of the bottom of the mounting block (307).

2. A welding device suitable for processing an air filter element end cover according to claim 1, characterized in that: The clamping and rotating assembly (4) comprises a support plate (401), a cylinder (402), a telescopic tube (403), a mounting plate (404) and a pneumatic suction cup (405); the support plate (401) is fixedly connected to the top of the mounting base plate (1); the cylinder (402) is screwed to one side of the support plate (401); the telescopic tube (403) is arranged on the other side of the support plate (401); the mounting plate (404) is arranged at one end of the telescopic tube (403); and the pneumatic suction cup (405) is arranged inside the mounting plate (404).

3. A welding device suitable for processing an air filter element end cover according to claim 2, characterized in that: The telescopic tube (403) comprises a sleeve (410), a moving tube (411), a third motor (412) and a rotating shaft (413); the sleeve (410) is fixedly connected to one side of the support plate (401); the moving tube (411) is pneumatically sleeve-connected to the inside of the sleeve (410); the third motor (412) is installed inside the moving tube (411); and the rotating shaft (413) passes through the moving tube (411) and is movably connected to the third motor (412).

4. A welding device suitable for processing an air filter element end cover according to claim 2, characterized in that: A reinforcement block is provided on one side of the support plate (401).

5. The welding equipment suitable for processing the end cover of an air filter element according to claim 1, characterized in that: An anti-slip pad is provided at the bottom of the installation base plate (1).

6. The welding equipment suitable for processing the end cover of an air filter element according to claim 2, characterized in that: The number of the pneumatic suction cups (405) is four, and they are evenly arranged inside the mounting plate (404).

7. The welding equipment suitable for processing the end cover of an air filter element according to claim 1, characterized in that: Limit blocks are provided at the top and bottom of the rotating screw rod (302).

Citation Information

Patent Citations

  • Welding equipment for air filter element end cover

    CN217529732U