Large plate type laminated square cabin assembling tool and hydraulic assembling equipment

By designing large-plate laminated cabin combined tooling, using positioning parts and support frames for rapid positioning and support, the problems of low efficiency of existing combined installation processes and difficult to ensure flatness of the cabin are solved, and efficient combined installation and products are achieved Quality improvement.

CN222494006UActive Publication Date: 2025-02-18武汉客车制造股份有限公司
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420213101.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2025-02-18
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

The hexahedral assembly process of the existing large-plate laminated cabin is inefficient, and the flatness of the cabin is difficult to ensure, which affects product consistency and appearance aesthetics.

Method used

A large-plate laminated cabin combined tooling is designed, including a platform assembly, an external support frame assembly and an internal support frame assembly. The positioning parts are used to quickly determine the position of the bottom cabin and the cabin is carried out through external and internal support frames. The positioning and support of the plates are directly welded or other connections.

Benefits of technology

It improves the efficiency of the combinatorial assembly, shortens the time of the combinatorial assembly, ensures the flatness and perpendicularity of the cabin, and improves the appearance and quality of the product.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222494006U_ABST
    Figure CN222494006U_ABST
Patent Text Reader

Abstract

The utility model relates to a large plate type laminated square cabin assembling tool and hydraulic assembling equipment, the tool comprises positioning pieces, a platform assembly, a plurality of external support frame assemblies and a plurality of internal support frame assemblies, the upper surface of the platform assembly is provided with a plurality of positioning pieces, and the positioning pieces are used for determining the position of a bottom cabin plate of a laminated square cabin; the multiple external supporting frame assemblies are arranged outside the laminated square cabin, one end of each external supporting frame assembly is fixed to hydraulic assembling equipment, and the other end of each external supporting frame assembly abuts against the outer surface of a side cabin plate of the laminated square cabin. The multiple internal supporting frame assemblies are arranged in the laminated square cabin, and the two ends of each internal supporting frame assembly abut against the inner surfaces of the two side cabin plates externally connected with the external supporting frame assemblies in an abutting mode respectively. According to the square cabin assembling device, the positioned square cabin can be directly assembled, and the production efficiency is improved; and the flatness and straightness of the deck are ensured, and the quality is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of square cabin manufacturing, in particular to a large-plate laminated square cabin assembly tool and hydraulic assembly equipment. Background Art

[0002] Large plate laminated square cabin is one of the most widely used square cabin structures in the existing square cabins. It is usually a hexahedral structure formed by the cabin board through the assembly process. In the prior art, the hexahedral assembly process of the large plate laminated square cabin is to first place the bottom plate cabin of the square cabin on a large working platform, then use a crane to hoist and adjust the remaining faces to the preset designated position by spot welding or other methods, and then use a process beam to cooperate with the assembly. After the positioning is completed, the assembly connection is completed by welding or other methods. However, although this assembly method is feasible, it has the problem of low efficiency and is only suitable for trial production or small batch production; and this assembly method also has the problem that the flatness of the cabin board on each side is difficult to ensure, thereby affecting the consistency of the product and the appearance. In this field, there are currently only tooling for the cabin board pressing process, such as the "a kind of square cabin pressing and forming tooling" disclosed in the Chinese utility model patent with the authorization announcement number CN220219736U, and there is no tooling that can solve the above-mentioned problems in the assembly process. Utility Model Content

[0003] In view of this, it is necessary for the utility model to propose a large-plate laminated square cabin assembly tool and hydraulic assembly equipment to solve the technical problems of low work efficiency and difficulty in ensuring the flatness of large surface cabin panels in the existing assembly process.

[0004] In order to achieve the above technical purpose, the technical solution of the utility model provides a large-plate laminated shelter assembly tool, including:

[0005] Positioning parts;

[0006] A platform assembly, wherein a plurality of positioning members are provided on the upper surface of the platform assembly for determining the position of the bottom deck of the laminated shelter;

[0007] A plurality of external support frame assemblies, each of which is fixed to a hydraulic assembly device at one end and abutted against an outer surface of a side panel of the laminated shelter at the other end, for locating the side panel from the outside; and

[0008] Multiple internal support frame assemblies are arranged inside the laminated cabin, and both ends of each internal support frame assembly are respectively abutted against the inner surfaces of two side panels that are abutted against the external support frame assembly, so as to locate the position of the side panels from the inside.

[0009] Optionally, the platform assembly includes a frame, an assembly platform and the positioning member, the frame includes a plurality of rectangular tubes connected in a horizontal and vertical staggered manner, the assembly platform is fixed on the plurality of rectangular tubes, and the positioning member is installed on the four sides of the upper surface of the assembly platform.

[0010] Optionally, the positioning member includes a plurality of rectangular positioning blocks, and the inner contour shape surrounded by the plurality of rectangular positioning blocks is consistent with the outer contour shape of the four sides of the bottom cabin plate.

[0011] Optionally, the assembly platform includes a plurality of steel plate platforms, and the plurality of steel plate platforms are fixed on the plurality of rectangular tubes at equal intervals.

[0012] Optionally, the two outermost rectangular tubes have a connecting frame for connecting to a hydraulic assembly device.

[0013] Optionally, the external support frame assembly includes a connecting steel pipe and a supporting steel pipe, one end of the connecting steel pipe is fixed to the hydraulic assembly equipment, and the other end is bolted to the supporting steel pipe, and the other end of the supporting steel pipe abuts against the outer surface of the side panel.

[0014] Optionally, the external support frame assembly further comprises a connecting angle steel, one side of the connecting angle steel is welded to the connecting steel pipe, and the other side of the connecting angle steel is bolted to the supporting steel pipe.

[0015] Optionally, the internal support frame assembly includes a straight rod basket bolt and two internal support assemblies, one end of the two internal support assemblies are respectively connected to the two ends of the straight rod basket bolt, and the other ends of the two internal support assemblies are respectively abutted against the inner surfaces of the two side panels.

[0016] Optionally, the internal support assembly includes a transverse tube internal support and a vertical tube internal support, the two ends of the transverse tube internal support are respectively connected to the straight rod basket bolt and the vertical tube internal support, and the other end of the vertical tube internal support is abutted against the inner surface of the side panel.

[0017] On the other hand, the technical solution of the utility model also provides a hydraulic assembly equipment, including a working platform, a hydraulic mechanism and the large-plate laminated square cabin assembly tooling described in the above technical solution, wherein the hydraulic mechanisms are respectively arranged on both sides of the working platform, the large-plate laminated square cabin assembly tooling is arranged on the working platform, and the two sides of the large-plate laminated square cabin assembly tooling are respectively connected to the two hydraulic mechanisms.

[0018] Compared with the prior art, the beneficial effects of the utility model mainly include:

[0019] The utility model provides a large-plate laminated square cabin assembly tool and hydraulic assembly equipment, which can quickly determine the position of the bottom cabin plate of the laminated square cabin through the positioning piece when in use, and support and position a group of two opposite side cabin plates of the laminated square cabin from the outside and the inside respectively through the external support frame assembly and the internal support frame assembly, so that they can be directly fixed according to the placed position, eliminating the tedious process of adjusting the position in the existing assembly process, shortening the assembly time, and thus improving the assembly efficiency. It is not only suitable for the trial production and small-batch production of the square cabin, but also for large-scale production; at the same time, the external support frame assembly and the internal support frame assembly ensure the horizontality and verticality of the side cabin plates, thereby improving the aesthetics of the product appearance and improving the product quality.

[0020] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the preferred embodiment of the utility model is described in detail as follows with the accompanying drawings. The specific implementation method of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0022] Figure 1 It is a side view of the tooling of the utility model;

[0023] Figure 2 This is a structural view of the platform assembly of the utility model;

[0024] Figure 3 for Figure 2 A top view of

[0025] Figure 4 It is a side view of the connection between the external support frame assembly and the hydraulic mechanism of the utility model;

[0026] Figure 5 for Figure 4 The enlarged view of point Ⅰ in the middle;

[0027] Figure 6 A top view of the connection between the external support frame assembly and the hydraulic mechanism of the utility model;

[0028] Figure 7 for Figure 6 The enlarged view of the middle II;

[0029] Figure 8 It is a side view of the internal support frame assembly of the utility model.

[0030] Description of reference numerals:

[0031] 100, platform assembly, 110, frame, 111, rectangular tube, 112, connecting frame, 120, assembled platform, 121, steel plate platform, 130, positioning piece, 131, rectangular positioning block;

[0032] 200, external support frame assembly, 210, connecting steel pipe, 220, supporting steel pipe, 230, connecting angle steel;

[0033] 300, internal support frame assembly, 310, straight rod basket bolt, 320, internal support assembly, 321, horizontal tube internal support, 322, vertical tube internal support;

[0034] 400. Hydraulic mechanism;

[0035] 500, large-plate laminated square cabin, 510, bottom cabin panel, 520, side cabin panel, 530, top cabin panel. DETAILED DESCRIPTION

[0036] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of the present application and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not used to limit the scope of the present invention.

[0037] like Figure 1 As shown, the utility model provides a large-plate laminated square cabin assembly tool, which is used for the assembly process of a large-plate laminated square cabin 500. The large-plate laminated square cabin 500 is an internal hollow hexahedron structure composed of a bottom cabin plate 510, a top cabin plate 530 and four side cabin plates 520. In order to enable the hexahedron structure to be assembled more quickly, the utility model provides a large-plate laminated square cabin assembly tool including a platform assembly 100, a plurality of external support frame assemblies 200 and a plurality of internal support frame assemblies 300.

[0038] Among them, a plurality of positioning members 130 are arranged on the upper surface of the platform assembly 100, which are used to determine the position of the bottom panel 510 of the laminated cabin; a plurality of the external support frame assemblies 200 are symmetrically arranged on the outside of a group of two opposite side panels 520 of the laminated cabin, and one end of each external support frame assembly 200 is fixed on the hydraulic assembly equipment, and the other end is abutted against the outer surface of the side panel of the laminated cabin, which is used to locate the position of the side panel 520 from the outside; a plurality of the internal support frame assemblies 300 are arranged between a group of two opposite side panels 520 of the laminated cabin, and the two ends of the internal support frame assembly 300 are respectively abutted against the inner surfaces of the two side panels 520, which are used to locate the position of the side panels 520 from the inside.

[0039] In this way, when the large-plate laminated square cabin assembly tooling provided by the utility model is used for the assembly process, the position of the bottom cabin panel 510 can be quickly determined by the positioning piece 130, and then the side cabin panels 520 on the left and right sides can be hoisted to the two sides of the bottom cabin panel 510. The side cabin panels 520 can be positioned from the outside and the inside respectively by the external support frame assembly 200 and the internal support frame assembly 300, and each cabin panel can be directly welded or connected in other forms according to the arranged position, eliminating the tedious process of adjusting the position in the existing assembly process. Therefore, compared with the prior art, the tooling provided by the utility model greatly shortens the assembly time and improves the assembly efficiency.

[0040] At the same time, during the assembly process using the tooling of the present invention, the external support frame assembly 200 and the internal support frame assembly 300 can also ensure the horizontality and verticality of the side panel 520, which is beneficial to ensuring the appearance of the product, thereby improving the product quality.

[0041] Furthermore, if Figure 2 and Figure 3 As shown, the platform assembly 100 includes a frame 110, an assembly platform 120 and a positioning member 130. The frame 110 is composed of a plurality of rectangular tubes 111 that are staggered horizontally and vertically. The assembly platform 120 is welded to the plurality of rectangular tubes 111. The positioning member 130 is welded to the four sides of the upper surface of the assembly platform 120.

[0042] Furthermore, the positioning member 130 includes a plurality of rectangular positioning blocks 131 , and the inner contour shape formed by the plurality of rectangular positioning blocks 131 matches the outer contour shape of the four sides of the bottom cabin plate 510 , so that the bottom cabin plate 510 can be directly placed in the inner contour formed by the rectangular positioning blocks 131 when in use.

[0043] In this example, a rectangular steel pipe is preferably used to make the rectangular positioning block 131. In practical applications, a rectangular steel plate or other material may also be used to make the rectangular positioning block 131.

[0044] Furthermore, in order to reduce the overall weight of the tooling and save materials, the assembly platform 120 includes a plurality of steel plate platforms 121 , and the plurality of steel plate platforms 121 are welded to the plurality of rectangular tubes 111 at equal intervals.

[0045] It is understandable that the steel plate platform 121 described herein may be a whole steel plate in the length direction, or may be formed by splicing a plurality of steel plates.

[0046] Furthermore, the two outermost rectangular tubes 111 have a connecting frame 112 for connecting to a hydraulic assembly device.

[0047] Furthermore, if Figures 4 to 7As shown, the external support frame assembly 200 includes a connecting steel pipe 210 and a supporting steel pipe 220. One end of the connecting steel pipe 210 is fixed on the hydraulic assembly equipment, and the other end is bolted to the supporting steel pipe 220. The other end of the supporting steel pipe 220 is abutted against the outer surface of the side panel 520.

[0048] Furthermore, the external support frame assembly further includes a connecting angle steel 230 , one side of the connecting angle steel 230 is welded to the connecting steel pipe 210 , and the other side of the connecting angle steel 230 is bolted to the supporting steel pipe 220 .

[0049] In this embodiment, the connecting steel pipe 210 and the supporting steel pipe 220 are both rectangular pipes. The straightness of the supporting steel pipe 220 is corrected after the supporting steel pipe 220 is connected to the connecting steel pipe 210, thereby ensuring the horizontality and verticality of the side panel 520.

[0050] Furthermore, if Figure 8 As shown, the internal support frame assembly 300 includes a straight rod basket bolt 310 and two internal support components 320, one end of the two internal support components 320 are respectively connected to the two ends of the straight rod basket bolt 310, and the other ends of the two internal support components 320 are respectively abutted against the inner surfaces of the two side panels 520.

[0051] Furthermore, the internal support assembly 320 includes a transverse tube internal support 321 and a vertical tube internal support 322, and the two ends of the transverse tube internal support 321 are respectively connected to the straight rod basket bolt 310 and the vertical tube internal support 322, and the other end of the vertical tube internal support 322 is abutted against the inner surface of the side panel 520 to support and position the side panel 520 from the inside.

[0052] On the other hand, the utility model also provides a hydraulic assembly equipment, including a working platform, a hydraulic mechanism 400 and the large-plate laminated cabin assembly tooling described in the above technical scheme, wherein the hydraulic mechanisms 400 are respectively arranged on both sides of the working platform, the large-plate laminated cabin assembly tooling is arranged on the working platform, and the two sides of the large-plate laminated cabin assembly tooling are respectively connected to the two hydraulic mechanisms 400.

[0053] When the large-plate laminated square cabin assembly tool provided by the utility model is used, the platform assembly 100 is first installed on the working platform of the hydraulic assembly equipment through the connecting frame 112, and then the external support frame assembly 200 is welded to the hydraulic mechanisms 400 on both sides, and then the bottom cabin plate 510 of the laminated square cabin is hoisted onto the platform assembly 100, and its position is determined by the positioning member 130, and then the side cabin plates 520 on the left and right sides are hoisted to the two sides of the bottom cabin plate 510, and the hydraulic mechanism 400 is adjusted. The position of the external support frame assembly 200 is determined according to the external dimensions of the cabin. The left and right side panels 520 are then positioned by the external support frame assembly 200. At the same time, the internal support frame assembly 300 is placed inside the hexahedral structure to position the side panels 520 from the inside out. The left and right side panels 520 are fixed to the bottom panel 510 by welding or other connection methods. The top panel 530 and the front and rear side panels 520 are then hoisted in turn to complete the hexahedral assembly of the large-plate laminated cabin.

[0054] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.

Claims

1. A large plate type laminated shelter assembly tool, characterized in that: include: Positioning parts; A platform assembly, on the upper surface of which a plurality of positioning members are fixedly provided, for determining the position of the bottom deck of the laminated shelter; A plurality of external support frame assemblies, which are arranged outside the laminated shelter, one end of each of the external support frame assemblies is fixed to the hydraulic assembly equipment, and the other end is abutted against the outer surface of the side panel of the laminated shelter; and, A plurality of internal support frame assemblies are arranged inside the laminated square cabin, and two ends of each of the internal support frame assemblies are respectively abutted against the inner surfaces of two side cabin panels with external support frame assemblies abutted against the outside.

2. The large plate type laminated shelter assembly tooling according to claim 1 is characterized in that: The platform assembly includes a frame, an assembly platform and the positioning member. The frame includes a plurality of rectangular tubes that are cross-connected in a horizontal and vertical manner. The assembly platform is fixed on the plurality of rectangular tubes. The positioning member is installed on the four sides of the upper surface of the assembly platform.

3. The large plate type laminated shelter assembly tooling according to claim 2 is characterized in that: The positioning member comprises a plurality of rectangular positioning blocks, and the inner contour shape surrounded by the plurality of rectangular positioning blocks is consistent with the outer contour shape of the four sides of the bottom cabin plate.

4. The large plate type laminated shelter assembly tooling according to claim 2 is characterized in that: The assembly platform comprises a plurality of steel plate platforms, and the plurality of steel plate platforms are fixed on the plurality of rectangular tubes at equal intervals.

5. The large plate type laminated shelter assembly tooling according to claim 2 is characterized in that: The two rectangular tubes located at the outermost sides have connecting frames for connecting hydraulic assembly equipment.

6. The large-plate laminated shelter assembly tooling according to claim 1 is characterized in that: The external support frame assembly includes a connecting steel pipe and a supporting steel pipe. One end of the connecting steel pipe is fixed to the hydraulic assembly equipment, and the other end is bolted to the supporting steel pipe. The other end of the supporting steel pipe abuts against the outer surface of the side panel.

7. The large-plate laminated shelter assembly tooling according to claim 6 is characterized in that: The external support frame assembly also includes a connecting angle steel, one side of which is welded to the connecting steel pipe, and the other side of which is bolted to the supporting steel pipe.

8. The large-plate laminated shelter assembly tooling according to claim 1 is characterized in that: The internal support frame assembly includes a straight rod basket bolt and two inner support components, one end of the two inner support components are respectively connected to the two ends of the straight rod basket bolt, and the other ends of the two inner support components are respectively abutted against the inner surfaces of the two side panels.

9. The large-plate laminated shelter assembly tooling according to claim 8 is characterized in that: The inner support assembly includes a transverse tube inner support and a vertical tube inner support. The two ends of the transverse tube inner support are respectively connected to the straight rod basket bolt and the vertical tube inner support, and the other end of the vertical tube inner support is in contact with the inner surface of the side panel.

10. A hydraulic assembly device, characterized in that: It comprises a working platform, a hydraulic mechanism and a large-plate laminated square cabin assembly tooling as described in any one of claims 1 to 9, wherein the hydraulic mechanisms are respectively arranged on both sides of the working platform, the large-plate laminated square cabin assembly tooling is arranged on the working platform, and the two sides of the large-plate laminated square cabin assembly tooling are respectively connected to the two hydraulic mechanisms.

Citation Information

Patent Citations

  • Compression molding tool for square cabin

    CN220219736U