Cigarette packet correcting device for belt conveyor

Abstract

The utility model belongs to the technical field of tobacco manufacturing, and particularly relates to a tobacco bale correcting device for a belt conveyor, which comprises a fixing plate, supporting rods are arranged at the front end and the rear end of the left side wall of the fixing plate through connecting blocks, a top seat is arranged at the top end of the right side wall of the supporting rod on the front side, and a controller is detachably arranged on the top end wall of the top seat. A connecting plate is arranged at the right side end of the top seat, an infrared sensor is arranged on the right side wall of the connecting plate, a hydraulic telescopic cylinder is detachably arranged at the bottom of the left side wall of the connecting plate, and the driving right side end of the hydraulic telescopic cylinder is rotationally connected with a baffle through a pin shaft; a connecting base is arranged at the top end of the right side wall of the supporting rod on the rear side. According to the tobacco bale correcting device, it can be guaranteed that the tobacco bales are kept at the correct positions and postures in the conveying process, the problem of slice deflection caused by deflection or collision of the tobacco bales is solved, the uniformity of sliced tobacco flakes can be improved, and therefore the strict requirement of the cigarette technology for uniformity is met.

Description

Technical Field

[0001] The utility model relates to the technical field of tobacco manufacturing, in particular to a cigarette pack correction device for a belt conveyor. Background Art

[0002] In the field of cigarette production, the neatness of the arrangement of cigarette packs before slicing has a significant impact on the quality of slicing and the process index requirements of subsequent processes. The size of cigarette packs before slicing is usually set to (length × width × height) 1000 × 680 × 680mm. This design is intended to ensure that cigarette packs can be continuously and stably supplied to the slicer. In the actual production process, the belt conveyor plays a vital role. It is responsible for transporting cigarette packs to the slicer and maintaining a sufficient number of cigarette packs in front of the slicer, usually 5 packs, to ensure the continuity and stability of the production line.

[0003] However, during the process of conveying cigarette packs on the belt conveyor, due to the collision and friction between cigarette packs, some cigarette packs often become skewed. This skewness not only causes the cigarette packs to be arranged unevenly on the belt conveyor, but more importantly, when the skewed cigarette packs enter the slicer, the deviation distance may reach about 200mm, which will directly cause the sliced ​​cigarettes to be skewed and unable to meet the strict uniformity requirements of the three-knife four-slice cigarette process.

[0004] In addition, the skewed cigarette packs may also interfere with the normal operation of the slicer. For example, the skewed cigarette packs may cause the push plate to get stuck, which in turn affects the slicing efficiency and slicing quality of the slicer. At the same time, because the existing equipment lacks effective correction devices before the cigarette packs enter the slicer, manual intervention and adjustment are often required, which not only increases the labor intensity of the operator, but also may cause safety hazards. Utility Model Content

[0005] In order to solve the above problems, the utility model designs a cigarette pack correction device for a belt conveyor.

[0006] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:

[0007] A cigarette pack correction device for a belt conveyor, comprising a fixed plate, support rods are arranged at both the front and rear ends of the left side wall of the fixed plate through connecting blocks, a top seat is arranged at the top end of the right side wall of the front support rod, a controller is detachably arranged on the top wall of the top seat, a connecting plate is arranged at the right side end of the top seat, an infrared sensor is arranged on the right side wall of the connecting plate, a hydraulic telescopic cylinder is detachably arranged at the bottom of the left side wall of the connecting plate, and a baffle is rotatably connected to the driving right side end of the hydraulic telescopic cylinder through a pin shaft;

[0008] A connecting seat is provided at the top end of the right side wall of the rear support rod, and the right side end of the connecting seat is rotatably connected to the left rear end wall of the baffle through a rotating connection mechanism.

[0009] Furthermore, the rotating connection mechanism includes a support seat, a base is provided at the bottom end of the support seat, the upper and lower inner walls of the base are rotatably connected to a round rod through bearings, a cylinder is provided on the outer wall of the round rod, and the outer wall of the cylinder is fixedly connected to the outer wall of the baffle through a connecting rod.

[0010] Furthermore, the outer ring of the bearing is fixedly connected to the inner wall of the base via a bearing seat, and the inner ring of the bearing is connected to the outer wall of the round rod by interference fit.

[0011] Furthermore, the cylinder is connected to the outer wall of the round rod by interference fit.

[0012] Furthermore, the controller is electrically connected to the infrared sensor and the hydraulic telescopic cylinder.

[0013] Furthermore, two of the cigarette pack correction devices of any one of the above items are symmetrically installed on the outer wall of the belt conveyor, the baffle is placed above the material trough, the front end of the baffle is placed above the frame of the material trough, the rear end of the baffle is inclined toward the inside of the material trough, and the distance between the rear sides of the two baffles is just enough to pass the cigarette pack.

[0014] The beneficial effects of the utility model are:

[0015] The utility model adopts a cigarette pack correction device to ensure that the cigarette pack maintains the correct position and posture during the transportation process, avoiding the problem of slicing deviation due to skewness or collision of the cigarette pack, which helps to improve the uniformity of the sliced ​​cigarettes, thereby meeting the strict uniformity requirements of the cigarette making process, improving product quality and the utilization rate of raw materials, reducing the number of manual interventions, reducing the labor intensity of operators and the safety risks during operation, providing a safer working environment for staff, and at the same time reducing equipment failures and downtime, and improving the operating efficiency of the entire production line to meet the actual needs of the cigarette production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the rotary connection mechanism of the utility model.

[0019] Description of reference numerals:

[0020] 1. Fixed plate, 2. Connecting block, 3. Support rod, 4. Top seat, 5. Controller, 6. Connecting plate, 7. Infrared sensor, 8. Hydraulic telescopic cylinder, 9. Pin shaft, 10. Baffle, 11. Connecting seat, 12. Support seat, 13. Base, 14. Bearing, 15. Round rod, 16. Cylinder, 17. Connecting rod. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-2 As shown, a cigarette pack correction device for a belt conveyor comprises a fixed plate 1, support rods 3 are arranged at both ends of the left side wall of the fixed plate 1 through a connecting block 2, a top seat 4 is arranged at the top of the right side wall of the front support rod 3, a controller 5 is detachably arranged on the top wall of the top seat 4, a connecting plate 6 is arranged at the right side end of the top seat 4, an infrared sensor 7 is arranged on the right side wall of the connecting plate 6, a hydraulic telescopic cylinder 8 is detachably arranged at the bottom of the left side wall of the connecting plate 6, and a baffle 10 is rotatably connected to the driving right side end of the hydraulic telescopic cylinder 8 through a pin shaft 9;

[0023] A connecting seat 11 is provided at the top end of the right side wall of the rear support rod 3 , and the right side end of the connecting seat 11 is rotatably connected to the left rear end wall of the baffle 10 through a rotating connection mechanism.

[0024] The rotating connection mechanism includes a support seat 12, a base 13 is provided at the bottom end of the support seat 12, and the upper and lower inner walls of the base 13 are rotatably connected to a round rod 15 through a bearing 14. A cylinder 16 is provided on the outer wall of the round rod 15, and the cylinder 16 is connected to the outer wall of the round rod 15 by interference fit. The outer wall of the cylinder 16 is fixedly connected to the outer wall of the baffle 10 through a connecting rod 17. The hydraulic telescopic cylinder 8 is started by the controller 5, prompting the hydraulic telescopic cylinder 8 to push the pin shaft 9 and the baffle 10 to move inward, and the position of the cigarette pack is corrected by the two baffles 10. When the hydraulic telescopic cylinder 8 pushes the front end of the pin shaft 9 and the baffle 10 to move inward, the rotating connection mechanism facilitates the rear rotation of the baffle 10.

[0025] The outer ring of the bearing 14 is fixedly connected to the inner wall of the base 13 through the bearing seat, and the inner ring of the bearing 14 is connected to the outer wall of the round rod 15 by interference fit. The round rod 15 is fixed by the bearing 14, which facilitates the rotation of the round rod 15 through the bearing 14.

[0026] The controller 5 is electrically connected to the infrared sensor 7 and the hydraulic telescopic cylinder 8. The cigarette pack is monitored in real time through the infrared sensor 7. When it is detected that the cigarette pack flows through the inner side of the baffle 10, the hydraulic telescopic cylinder 8 is started through the controller 5, prompting the hydraulic telescopic cylinder 8 to push the pin shaft 9 and the baffle 10 to move inward, and the position of the cigarette pack is corrected through the two baffles 10.

[0027] According to the personnel in this field, all the electrical parts and components in this case are universal standard parts or components known to the technical personnel in this field, and their structures and principles can be known to the technical personnel through technical manuals or through conventional experimental methods. The models are compatible with this solution and can operate normally. All the electrical parts in this case are connected to the power supply adapted to them through wires, and according to the actual situation, a suitable controller is selected to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection is completed in the working order of each electrical component. The detailed connection means are well-known technologies in this field and will not be explained in the electrical control.

[0028] A specific application of this embodiment is:

[0029] When in use, two of the devices are symmetrically installed on the outer wall of the belt conveyor. The installation method can be welding or bolting. The baffle 10 is placed above the material trough, and the front end of the baffle 10 is placed above the frame of the material trough. The rear end of the baffle 10 is inclined toward the inside of the material trough. The distance between the rear sides of the two baffles 10 is just long enough for cigarette packs to pass through.

[0030] When the belt conveyor transports cigarette packs, the infrared sensor 7 monitors the cigarette packs in real time. When it is detected that the cigarette packs flow through the inner side of the baffle 10, the cigarette packs will be more or less skewed when being transported on the belt conveyor. The hydraulic telescopic cylinder 8 is started by the controller 5, prompting the hydraulic telescopic cylinder 8 to push the pin shaft 9 and the baffle 10 to move inward, and the position of the cigarette pack is corrected by the two baffles 10. When the cigarette packs pass through the inner side of the baffle 10, the baffle 10 moves back and forth, continuously pushing the cigarette packs to the center position of the belt conveyor.

[0031] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should fall within the protection scope of the present invention.

Claims

1. A cigarette pack correction device for a belt conveyor, characterized in that: It includes a fixing plate (1), The front and rear ends of the left side wall of the fixed plate (1) are provided with support rods (3) through connecting blocks (2); a top seat (4) is provided at the top end of the right side wall of the front support rod (3); a controller (5) is detachably provided on the top wall of the top seat (4); a connecting plate (6) is provided at the right side end of the top seat (4); an infrared sensor (7) is provided on the right side wall of the connecting plate (6); a hydraulic telescopic cylinder (8) is detachably provided at the bottom of the left side wall of the connecting plate (6); a driving right side end of the hydraulic telescopic cylinder (8) is rotatably connected to a baffle (10) via a pin shaft (9); A connecting seat (11) is provided at the top end of the right side wall of the rear support rod (3), and the right side end of the connecting seat (11) is rotatably connected to the left rear end wall of the baffle (10) via a rotating connection mechanism.

2. The cigarette pack correction device for belt conveyor according to claim 1, characterized in that: The rotating connection mechanism comprises a support seat (12), a base (13) being provided at the bottom end of the support seat (12), a round rod (15) being rotatably connected to the upper and lower inner walls of the base (13) via bearings (14), a cylinder (16) being provided on the outer wall of the round rod (15), and the outer wall of the cylinder (16) being fixedly connected to the outer wall of the baffle (10) via a connecting rod (17).

3. The cigarette pack correction device for belt conveyor according to claim 2, characterized in that: The outer ring of the bearing (14) is fixedly connected to the inner wall of the base (13) via a bearing seat, and the inner ring of the bearing (14) is connected to the outer wall of the round rod (15) by interference fit.

4. The cigarette pack correction device for belt conveyor according to claim 2, characterized in that: The cylinder (16) is connected to the outer wall of the round rod (15) by interference fit.

5. The cigarette pack correction device for belt conveyor according to claim 1, characterized in that: The controller (5) is electrically connected to the infrared sensor (7) and the hydraulic telescopic cylinder (8).

6. The cigarette pack correction device for a belt conveyor according to any one of claims 1 to 5, characterized in that: Two cigarette pack correction devices are symmetrically mounted on the outer wall of the belt conveyor, the baffle (10) is placed above the material trough, the front end of the baffle (10) is placed above the frame of the material trough, the rear end of the baffle (10) is inclined toward the inside of the material trough, and the distance between the rear sides of the two baffles is just long enough to pass the cigarette pack.

Images