Winding equipment for welding wire machining
By designing the adjustment mechanism of the winding equipment for welding wire processing, the wire entry position is automatically adjusted, which solves the problems of uneven winding and fracture of welding wire, and improves the winding efficiency and product quality.
Patent Information
- Application Number
- CN202421153008.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-02-19
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing wire winding equipment cannot automatically adjust the wire inlet position of the welding wire, resulting in uneven wire winding, which can easily cause local stacking and wire breakage.
A winding equipment for welding wire processing is designed, including a box, a cleaning mechanism, a conveying roller group, an adjustment mechanism and a winding roller. The adjustment mechanism automatically adjusts the wire entry position through slide rails, rollers, sliders and drive motors.
The uniformity of welding wire winding is achieved, the wire winding efficiency is improved, and the possibility of welding wire breaking due to excessive extrusion is reduced.
Smart Images
Figure CN222498151U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding wire processing, in particular to a winding device for welding wire processing. Background Art
[0002] Welding wire is a metal wire welding material used as filler metal or as a conductor. In gas welding and tungsten arc welding, welding wire is used as filler metal; in submerged arc welding, electroslag welding and other metal arc welding, welding wire is both filler metal and a conductive electrode. The surface of the welding wire is not coated with anti-oxidation flux. It has a wide range of uses and a large market demand.
[0003] In the production and processing of welding wire, winding equipment is usually required to facilitate the rapid winding of welding wire, realize the collection of welding wire, and facilitate the subsequent transportation and use. However, the existing winding equipment still has shortcomings. The traditional winding equipment cannot automatically adjust the wire feeding position during winding, which can easily lead to uneven winding of welding wire and local accumulation, which not only reduces the winding efficiency of welding wire, but also easily causes excessive extrusion and breakage of welding wire. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a winding device for welding wire processing, so as to solve the problem that the existing winding device mentioned in the above background technology cannot automatically adjust the wire feeding position of the welding wire during winding, resulting in uneven winding of the welding wire.
[0005] The utility model provides a technical solution to the above technical problems: a winding device for welding wire processing, comprising a box body, a cleaning mechanism is arranged in the box body, a conveying roller group is fixedly installed on the right side of the cleaning mechanism, an adjusting mechanism is installed on the right side of the conveying roller group, a winding roller is detachably installed on the right side of the adjusting mechanism, the adjusting mechanism comprises a slide rail fixedly installed on the bottom of the box body, the slide rail is slidably connected to a slider through a roller, the slider has a built-in driving motor, the driving end of the driving motor is fixedly connected to the roller, a bracket is fixedly installed on the top of the slider, a notch is provided on the top of the bracket, an adjusting roller is fixedly installed in the notch, and a groove is provided on the circumferential surface of the adjusting roller.
[0006] As a preferred technical solution of the utility model, the cleaning mechanism includes a vacuum cleaner and a rotating brush. The vacuum cleaner is symmetrically installed on the left edge of the box body, and the rotating brush is fixedly installed on the right side of the vacuum cleaner.
[0007] As a preferred technical solution of the utility model, a guide roller is fixedly installed between the conveying roller group and the adjusting mechanism.
[0008] As a preferred technical solution of the utility model, a round hole is penetrated through the baffle on one side of the winding roller.
[0009] As a preferred technical solution of the utility model, limit blocks are fixedly installed at both ends of the slide rail.
[0010] As a preferred technical solution of the present utility model, a foot is fixedly installed on the bottom of the box.
[0011] Because the utility model adopts such a structure, compared with the existing winding equipment, the wire feeding position of the welding wire can be automatically adjusted during winding, and local accumulation of the welding wire will not be caused, so that the welding wire can be wound more evenly. While improving the welding wire winding efficiency, the possibility of the welding wire breaking due to excessive extrusion is also reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0013] Figure 2 It is a side view of the adjusting mechanism of the utility model.
[0014] Figure 3 It is a schematic diagram of the connection between the slide block and the slide rail of the utility model.
[0015] In the figure: 1 is a box body, 2 is a conveying roller group, 3 is an adjusting roller, 4 is a bracket, 5 is a slider, 6 is a slide rail, 7 is a roller, 8 is a driving motor, 9 is a winding roller, 10 is a vacuum cleaner, 11 is a rotating brush, 12 is a guide roller, 13 is a limit block, 14 is a groove, 15 is a round hole, and 16 is a base. DETAILED DESCRIPTION
[0016] The utility model is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0017] like Figures 1 to 3As shown, a winding device for welding wire processing of the utility model comprises a box body 1, a cleaning mechanism is arranged in the box body 1, a conveying roller group 2 is fixedly installed on the right side of the cleaning mechanism, an adjusting mechanism is installed on the right side of the conveying roller group 2, a winding roller 9 is detachably installed on the right side of the adjusting mechanism, the adjusting mechanism comprises a slide rail 6 fixedly installed on the bottom of the box body 1, the slide rail 6 is slidably connected to a slider 5 through a roller 7, the slider 5 has a built-in drive motor 8, the driving end of the drive motor 8 is fixedly connected to the roller 7, a bracket 4 is fixedly installed on the top of the slider 5, a notch is provided on the top of the bracket 4, an adjusting roller 3 is fixedly installed in the notch, and a groove 14 is provided on the circumferential surface of the adjusting roller 3. After the winding device adopts such a structure, the wire feeding position of the welding wire can be automatically adjusted during winding, and local accumulation of the welding wire will not be caused, so that the welding wire winding is more uniform, while improving the welding wire winding efficiency, it also reduces the possibility of the welding wire being broken due to excessive extrusion.
[0018] As a further solution of the utility model, the cleaning mechanism includes a vacuum cleaner 10 and a rotating brush 11, the vacuum cleaner 10 is symmetrically installed on the left edge of the box body 1, and the rotating brush 11 is fixedly installed on the right side of the vacuum cleaner 10. The surface of the welding wire is cleaned before winding, so as to avoid the winding device from rolling in impurities on the surface of the welding wire and improve product quality.
[0019] As a further solution of the utility model, a guide roller 12 is fixedly installed between the conveying roller group 2 and the adjusting mechanism. The guide roller changes the conveying direction of the welding wire and can also increase the tension of the welding wire, so that the welding wire can be rolled more tightly and evenly.
[0020] As a further solution of the utility model, a round hole 15 is formed through the baffle plate on one side of the winding roller 9. In the early stage of winding, the end of the welding wire is passed through the round hole from the inside to the outside and bent, so as to fix the welding wire and prevent the welding wire from falling off the winding roller in the early stage of winding.
[0021] As a further solution of the utility model, limit blocks 13 are fixedly installed at both ends of the slide rail 6. This effectively prevents the slide block from sliding beyond the range of the slide rail and causing damage to the equipment, while also ensuring that the welding wire is wound on the circumferential surface of the winding roller.
[0022] As a further solution of the utility model, a foot 16 is fixedly installed at the bottom of the box body 1 to improve the overall stability of the winding device.
[0023] The working principle of the utility model is as follows: the welding wire to be wound is extended into the box body 1, passed through the vacuum cleaner 10 and the rotating brush 11 for surface cleaning, then passed through the conveying roller group 2, bypassed the guide roller 12 and the adjusting roller 3, and pulled to the winding roller 9, passed through the circular hole 15 on the baffle of the winding roller 9 from the inside to the outside and bent, so that the welding wire to be wound can be fixed on the winding roller 9, and then the winding roller 9 is started to rotate to start winding. At the same time, the driving motor 8 is started to drive the slider 5 to reciprocate at a uniform speed along the slide rail 6. Since the welding wire is stuck in the groove 17 of the adjusting roller 3, the position of the welding wire is also changed, so that the winding device can automatically adjust the wire feeding position of the welding wire when winding, so that the welding wire is wound more evenly and the winding efficiency of the welding wire is improved.
[0024] The description and application of the utility model here are illustrative and are not intended to limit the scope of the utility model to the above-mentioned embodiments. Variations and changes of the embodiments disclosed here are possible, and the actual replacement and equivalent various components of the embodiments are well known to those of ordinary skill in the art.
[0025] It should be clear to those skilled in the art that the present invention may be implemented in other forms, structures, arrangements, proportions, and with other elements, materials, and components without departing from the spirit or essential features of the present invention. Other variations and changes may be made to the embodiments disclosed herein without departing from the spirit or essential features of the present invention.
Claims
1. A winding device for welding wire processing, characterized in that: It comprises a box body (1), wherein a cleaning mechanism is arranged in the box body (1), a conveying roller group (2) is fixedly mounted on the right side of the cleaning mechanism, an adjusting mechanism is mounted on the right side of the conveying roller group (2), and a winding roller (9) is detachably mounted on the right side of the adjusting mechanism; The adjustment mechanism comprises a slide rail (6) fixedly mounted on the bottom of the box body (1); the slide rail (6) is slidably connected to a slider (5) via a roller (7); the slider (5) has a built-in drive motor (8); the drive end of the drive motor (8) is fixedly connected to the roller (7); a bracket (4) is fixedly mounted on the top of the slider (5); a notch is provided on the top of the bracket (4); an adjustment roller (3) is fixedly mounted in the notch; and a groove (14) is provided on the circumferential surface of the adjustment roller (3).
2. The winding device for welding wire processing according to claim 1 is characterized in that: The cleaning mechanism comprises a vacuum cleaner (10) and a rotating brush (11); the vacuum cleaner (10) is symmetrically mounted on the left edge of the box body (1) in an upper and lower manner; and the rotating brush (11) is fixedly mounted on the right side of the vacuum cleaner (10).
3. The winding device for welding wire processing according to claim 1 is characterized in that: A guide roller (12) is fixedly mounted between the conveying roller group (2) and the adjustment mechanism.
4. The winding device for welding wire processing according to claim 1 is characterized in that: A circular hole (15) is formed through a baffle plate on one side of the winding roller (9).
5. The winding device for welding wire processing according to claim 1 is characterized in that: Limiting blocks (13) are fixedly mounted at both ends of the slide rail (6).
6. The winding device for welding wire processing according to claim 1 is characterized in that: A foot (16) is fixedly mounted on the bottom of the box body (1).