Winding combination mechanism capable of accurately winding

By designing a winding combination mechanism including connecting shaft, mounting ring, arc plate, adjustment wheel, cam, pressure sensor and induction wheel, the uneven winding of the wire during the winding and winding process is solved, and the failure to detect breaks in time is not detected in time. The problem of achieving uniform winding and timely detection of fracture of lines is achieved.

CN222498154UActive Publication Date: 2025-02-18QINGDAO NEWFIELD NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421384506.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-02-18
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

In the prior art, the wire is easily wound in the middle position during the winding process and winding, resulting in uneven winding and failure to detect the wire break in time, affecting the progress of the work.

Method used

A winding combination mechanism including a connecting shaft, mounting ring, arc-shaped piece, adjustment wheel, cam, pressure sensor and induction wheel is designed. The line is wound by connecting the mounting ring and the arc-shaped piece on the connecting shaft, and the lateral reciprocating movement of the arc-shaped piece is achieved by using the adjustment wheel and the cam to ensure that the line is wound evenly. At the same time, the pressure changes of the line are monitored through the induction wheel and the pressure sensor, and the line breaks are discovered in a timely manner.

Benefits of technology

The uniform winding of the wire is achieved, which avoids the problem of concentrated winding of the wire, and promptly detects the wire break through the pressure sensor, improving the efficiency and reliability of the work.

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    Figure CN222498154U_ABST
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Abstract

The utility model relates to the technical field of winding mechanisms, in particular to a winding combination mechanism capable of accurately winding, which comprises a bottom plate, two fixing plates are vertically and fixedly mounted on the upper end face of the bottom plate, a connecting shaft is transversely arranged above the bottom plate, a plurality of winding mechanisms are mounted on the outer side wall of the connecting shaft, and the connecting shaft is connected with a power mechanism. The two ends of the connecting shaft movably penetrate through the fixing plates correspondingly, two adjusting wheels are fixedly mounted at one end of the connecting shaft, a mounting plate is fixedly mounted on the outer side wall of one fixing plate, a first motor is vertically and fixedly mounted on the lower end face of the mounting plate, an output shaft of the first motor rotationally penetrates through the mounting plate, and a cam is fixedly mounted at the end of the output shaft. According to the utility model, accurate and uniform winding can be carried out, and subsequent operation processing of wires is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding mechanisms, and in particular to a winding combination mechanism capable of precise winding. Background Art

[0002] As the main raw material in current production processes, wire often needs to be wound and coiled before production.

[0003] However, in the prior art, when winding and coiling the wire, the wire tends to be concentrated in the middle position of the winding assembly, the winding distribution is uneven, and the machine cannot detect and prompt the wire breakage during the winding and coiling operation, which affects the winding work. For this reason, we propose a winding combination mechanism that can accurately wind the wire. Utility Model Content

[0004] The utility model provides a winding combination mechanism capable of accurate winding, which solves the above-mentioned technical problems.

[0005] The solution of the utility model to solve the above-mentioned technical problems is as follows: a winding combination mechanism that can accurately wind wires, comprising a base plate, two fixed plates are vertically fixedly installed on the upper end surface of the base plate, a connecting shaft is horizontally arranged above the base plate, a plurality of winding mechanisms are installed on the outer wall of the connecting shaft, the connecting shaft is connected to a power mechanism, both ends of the connecting shaft respectively movably penetrate the fixed plates, two adjusting wheels are fixedly installed on one end of the connecting shaft, one of the outer walls of the fixed plates is fixedly installed with a mounting plate, a first motor is vertically fixedly installed on the lower end surface of the mounting plate, the output shaft of the first motor rotates through the mounting plate and a cam is fixedly installed on the end, the cam is located between the two adjusting wheels, a plurality of pressure sensors fixedly installed on the upper end surface of the base plate are arranged between the two fixed plates, a support sheet is fixedly installed on the upper end of the pressure sensor, and an induction wheel is rotatably installed on the upper end surface of the support sheet.

[0006] Preferably, the winding mechanism comprises a mounting ring fixedly sleeved on the outer side wall of the connecting shaft, and arc-shaped pieces are fixedly mounted at equal intervals on the outer side wall of the mounting ring, and the surface of the arc-shaped pieces is smoothly arranged.

[0007] Preferably, the power mechanism includes a second motor laterally fixedly mounted on the outer wall of one of the fixed plates, the output shaft of the second motor rotates and passes through the corresponding fixed plate on the same side, the output shaft of the second motor is fixedly mounted with a first gear, and a second gear fixedly mounted on the outer wall of the connecting shaft is provided between the two fixed plates, and the second gear is meshingly connected with the first gear.

[0008] Preferably, a plurality of balls are rotatably mounted on the surface of the cam, and the length of the cam is greater than the distance between the two adjusting wheels.

[0009] Preferably, the plurality of induction wheels correspond one-to-one to the plurality of mounting rings, and the induction wheels are located above the arc-shaped sheet.

[0010] The beneficial effects of the utility model are:

[0011] 1. By setting a connecting shaft, installing multiple mounting rings on the connecting shaft, and setting matching arc-shaped pieces on the mounting rings for winding the wire, and at the same time setting an adjusting wheel at the end of the connecting shaft, the adjusting wheel cooperates with the rotating cam to indirectly drive the arc-shaped piece to perform lateral reciprocating motion, so that the wire can be evenly wound on the arc-shaped piece;

[0012] 2. By setting up an induction wheel to provide auxiliary support for the wire, the wire exerts pressure on the induction wheel when winding, and uses a pressure sensor for sensing monitoring. When the wire breaks, the pressure sensor can directly sense the pressure reduction, issue an alarm, and detect the break in time.

[0013] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with the accompanying drawings. The specific implementation method of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0015] Figure 1 A structural schematic diagram of a winding assembly mechanism capable of precise winding is proposed for the utility model;

[0016] Figure 2 A schematic diagram of the connecting shaft structure of a winding assembly mechanism capable of precise winding is provided for the utility model;

[0017] Figure 3 The utility model provides a schematic diagram of the arc-shaped sheet structure of a winding assembly mechanism capable of precise winding;

[0018] Figure 4 The utility model proposes a winding combination mechanism that can accurately wind the wire. Figure 2 Enlarged view of point A in the middle.

[0019] Legend:

[0020] 1. Base plate; 2. Fixed plate; 3. Connecting shaft; 4. Adjusting wheel; 5. First motor; 6. Cam; 7. Pressure sensor; 8. Induction wheel; 9. Mounting ring; 10. Arc sheet; 11. Second motor; 12. First gear; 13. Second gear; 14. Ball. DETAILED DESCRIPTION

[0021] The following is combined with Figure 1-4 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.

[0022] Example 1

[0023] like Figure 1-4 As shown, the utility model is a winding combination mechanism that can accurately wind wires, including a base plate 1, two fixed plates 2 are vertically fixedly installed on the upper end surface of the base plate 1, a connecting shaft 3 is horizontally arranged above the base plate 1, and a plurality of winding mechanisms are installed on the outer side wall of the connecting shaft 3, the winding mechanism includes a mounting ring 9 fixedly sleeved on the outer side wall of the connecting shaft 3, and arcuate pieces 10 are fixedly installed at equal intervals on the outer side wall of the mounting ring 9. The surface of the arcuate pieces 10 is smoothly arranged to reduce the friction between the wire and the device components, and the gap between the arcuate pieces 10 facilitates the adjustment operation of the winding, the connecting shaft 3 is connected to a power mechanism, and both ends of the connecting shaft 3 movably penetrate the fixed plates 2 respectively, and two adjusting wheels 4 are fixedly installed on one end of the connecting shaft 3, one of which is fixedly installed with a mounting plate on the outer side wall of the fixed plate 2, and a first motor 5 is vertically fixedly installed on the lower end surface of the mounting plate, and the output shaft of the first motor 5 rotatably penetrates the mounting plate and a cam 6 is fixedly installed on the end, and multiple cams are rotatably installed on the surface of the cam 6. The cam 6 is arranged between the two adjusting wheels 4, and the length of the cam 6 is greater than the distance between the two adjusting wheels 4. The ball 14 is arranged to contact the adjusting wheel 4, and rolling friction replaces sliding friction to reduce friction loss. At the same time, the lateral movement of the connecting shaft 3 is more stable. The cam 6 is located between the two adjusting wheels 4. A plurality of pressure sensors 7 fixedly installed on the upper end surface of the bottom plate 1 are arranged between the two fixed plates 2. A support sheet is fixedly installed on the upper end of the pressure sensor 7, and a sensing wheel 8 is rotatably installed on the upper end surface of the support sheet. The plurality of sensing wheels 8 correspond to the plurality of mounting rings 9 one by one, and the sensing wheel 8 is located above the arc piece 10. The device indirectly drives the arc piece 10 to perform lateral reciprocating motion by arranging the cam 6 to cooperate with the adjusting wheel 4. The arc piece 10 is reciprocated while rotating, so that the line is evenly wound on the arc piece 10, which is convenient for subsequent operation and processing. At the same time, a pressure sensor 7 is arranged to cooperate with the sensing wheel 8, and the broken line is judged by pressure detection, and the broken line is discovered in time, which has stronger functionality.

[0024] Example 2

[0025] like Figure 1-4 As shown, the power mechanism includes a second motor 11 fixedly installed laterally on the outer wall of one of the fixed plates 2, the output shaft of the second motor 11 rotates and passes through the corresponding fixed plate 2 on the same side, the output shaft of the second motor 11 is fixedly installed with a first gear 12, and a second gear 13 fixedly installed on the outer wall of the connecting shaft is provided between the two fixed plates 2, the second gear 13 is meshed and connected with the first gear 12, the length of the first gear 12 is 10 times the length of the second gear 13, to ensure that the second gear 13 is always meshed with the first gear 12 when the connecting shaft 3 moves laterally, to ensure the realization of the function of the device, the second motor 11 cooperates with the transmission of the first gear 12 and the second gear 13 to indirectly drive the arc piece 10 to rotate, and to wind the line.

[0026] Working principle:

[0027] When in use, fix the end of the wire on the arc piece 10, and make the wire pass through the surface of the induction wheel 8, and then control to start the second motor 11, the second motor 11 drives the first gear 12 to rotate, the first gear 12 drives the second gear 13 to rotate, indirectly drives the connecting shaft 3 to rotate, and finally drives the mounting ring 9 and the arc piece 10 to rotate, and at the same time the first motor 5 drives the cam 6 to rotate, the rotation of the cam 6 cooperates with the two adjusting wheels 4 to make the connecting shaft 3 perform lateral reciprocating motion, and finally makes the arc piece 10 perform lateral reciprocating motion, so that the wire is continuously and evenly wound around the arc piece 10, and at the same time the wire is tightened to press down the induction wheel 8, when the wire breaks, the pressure sensor 7 senses that the pressure of the induction wheel 8 becomes smaller, prompts the wire break, and finds the wire break in time.

[0028] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Any ordinary technician in the industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.

Claims

1. A winding assembly mechanism capable of precise winding, comprising a bottom plate (1), characterized in that: Two fixed plates (2) are vertically fixedly installed on the upper end surface of the base plate (1); a connecting shaft (3) is horizontally arranged above the base plate (1); a plurality of winding mechanisms are installed on the outer wall of the connecting shaft (3); the connecting shaft (3) is connected to a power mechanism; both ends of the connecting shaft (3) respectively movably penetrate the fixed plates (2); two adjusting wheels (4) are fixedly installed on one end of the connecting shaft (3); a mounting plate is fixedly installed on the outer wall of one of the fixed plates (2); a first motor (5) is vertically fixedly installed on the lower end surface of the mounting plate; an output shaft of the first motor (5) rotatably penetrates the mounting plate and a cam (6) is fixedly installed on the end; the cam (6) is located between the two adjusting wheels (4); a plurality of pressure sensors (7) fixedly installed on the upper end surface of the base plate (1) are arranged between the two fixed plates (2); a support sheet is fixedly installed on the upper end of the pressure sensor (7); and an induction wheel (8) is rotatably installed on the upper end surface of the support sheet.

2. A winding assembly mechanism capable of precise winding according to claim 1, characterized in that: The winding mechanism comprises a mounting ring (9) fixedly sleeved on the outer wall of the connecting shaft (3), the outer wall of the mounting ring (9) being fixedly mounted with arc-shaped pieces (10) at equal intervals, and the surface of the arc-shaped pieces (10) being arranged to be smooth.

3. A winding assembly mechanism capable of precise winding according to claim 1, characterized in that: The power mechanism comprises a second motor (11) which is laterally fixedly mounted on the outer side wall of one of the fixed plates (2); the output shaft of the second motor (11) rotates and passes through the corresponding fixed plate (2) on the same side; the output shaft of the second motor (11) is fixedly mounted with a first gear (12); a second gear (13) which is fixedly mounted on the outer side wall of the connecting shaft is provided between the two fixed plates (2); the second gear (13) is meshingly connected with the first gear (12).

4. The wire winding assembly mechanism capable of accurate wire winding according to claim 1, characterized in that: A plurality of balls (14) are rotatably mounted on the surface of the cam (6), and the length of the cam (6) is greater than the distance between the two adjusting wheels (4).

5. The wire winding assembly mechanism capable of accurate wire winding according to claim 2, characterized in that: The plurality of induction wheels (8) correspond one to one with the plurality of mounting rings (9), and the plurality of induction wheels (8) are located above the arc-shaped sheet (10).