Longitudinal down feather scattering device of high-down two-compartment feather separator

Abstract

The utility model relates to the technical field of down feather processing, in particular to a longitudinal down feather scattering device of a high-down two-compartment feather separating machine, which comprises a two-compartment machine main body and is characterized in that the two-compartment machine main body comprises a first-compartment box body, a second-compartment box body is arranged on one side of the first-compartment box body, a feather inlet is formed in one side of the first-compartment box body, and a feather outlet is formed in the other side of the first-compartment box body. A first compartment main shaft is arranged in the center of the interior of the first compartment box body, a first compartment discharging shaft is arranged on one side below the first compartment main shaft, and a scattering shaft assembly is arranged in the first compartment box body. The down feather scattering device is simple in structure, improves production efficiency, can effectively optimize the down feather scattering process through associated cooperation of the scattering shaft main shaft, the crushing teeth and the telescopic rod, and improves the down feather scattering efficiency. The down feather can be treated more uniformly, and the phenomena of block mass and adhesion are reduced, so that the overall quality and subsequent use performance of the down feather are improved; by means of the adjustable design of scattering rods and the arrangement of telescopic rods and protruding blocks, the device can adapt to down feather treatment of different types and states, and the adaptability and flexibility of the device are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of down processing, in particular to a longitudinal down scattering device of a high-down two-compartment down separator. Background Art

[0002] Down is widely used in the clothing and home textile industries as a thermal insulation material. Down beating is a key step in the processing of down, which involves separating down aggregates into individual feathers to increase their filling power and improve their performance. Traditional down beating equipment has problems such as uneven processing, low efficiency, frequent maintenance and inability to accurately control the beating process.

[0003] A Chinese patent discloses a down dispersing device (publication number: CN 221077075 U) including a dispersing bin, characterized in that: two feeding pipes are connected and installed at the top of the dispersing bin, a discharge pipe is connected and installed on the outer wall of the bottom area of ​​the dispersing bin, a conveying shaft is longitudinally rotatably installed inside the dispersing bin, and a stirring mechanism is arranged on the conveying shaft; the stirring mechanism comprises a plurality of dispersing rods, each of which is transversely fixedly installed on the outer wall of the conveying shaft, a plurality of first pipes are transversely connected and installed on the outer wall of the dispersing bin, and a second pipe is connected and installed at one end of each first pipe away from the dispersing bin. However, the dispersing treatment of this down dispersing device is uneven, the efficiency is low, the maintenance is frequent and the dispersing cannot be accurately controlled, so a longitudinal down dispersing device of a high-pile two-chamber hair sorting machine is needed. Utility Model Content

[0004] The utility model aims to solve the shortcomings of the existing down scattering devices in the prior art, such as uneven scattering, low efficiency, frequent maintenance and inability to accurately control the scattering, and proposes a longitudinal down scattering device for a high-down two-compartment down sorting machine.

[0005] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a longitudinal down scattering device for a high-pile two-compartment hair-separating machine, comprising a two-compartment machine body, characterized in that: the two-compartment machine body comprises a one-compartment box body, a two-compartment box body is provided on one side of the one-compartment box body, a hair inlet is provided on one side of the one-compartment box body, a one-compartment main shaft is provided at the center of the one-compartment box body, a one-compartment unloading shaft is provided on one side below the one-compartment main shaft, a one-compartment hair outlet is provided on one side of the one-compartment unloading shaft, a one-compartment hair outlet is provided below the one-compartment hair outlet shaft, a window is provided on the two-compartment box body, a two-compartment hair outlet is provided at the center of the two-compartment box body, a two-compartment hair outlet is provided below the two-compartment hair outlet shaft, a scattering shaft assembly is provided inside the one-compartment box body, a first spacing wooden board is provided on one side of the scattering shaft assembly, a spacing single covering board is provided on one side of the first spacing wooden board, and a second spacing wooden board is provided on one side of the spacing single covering board.

[0006] Preferably, the breaking up shaft assembly includes a breaking up shaft main shaft, on which breaking up rods are installed, and the number of the breaking up rods is 50 to 60 and they are arranged in a staggered manner. These breaking up rods are arranged in a staggered manner to optimize the breaking up effect of the down. The configuration and number of the breaking up rods are intended to provide efficient down processing and ensure that the down can be broken up evenly and sufficiently.

[0007] Preferably, crushing teeth are installed on the outer wall of the scattering rod, and the number of the crushing teeth is 20-30. The design and distribution of these crushing teeth are to further refine the scattering process of the down, so that the down can be carefully processed by the crushing teeth while being hit by the scattering rod, thereby improving the overall quality and processing efficiency of the down.

[0008] Preferably, a telescopic rod is provided inside the breaking up rod, and a protrusion is provided at one end of the top of the telescopic rod. This design allows the length of the breaking up rod to be adjusted according to different processing requirements or down types. The combination of the telescopic rod and the protrusion provides additional adjustment possibilities. The telescopic rod can be manually pulled out through the protrusion to adjust the length, so that the equipment can more flexibly adapt to different down processing conditions.

[0009] Preferably, an integrated sensor is provided at the center of the main axis of the beating shaft, which is used to monitor key parameters in the beating process, such as density and humidity of the down, and feed the data back to the control system. In this way, the equipment can automatically adjust operating parameters, such as beating speed, time, etc., to ensure the processing quality of the down and improve the overall efficiency.

[0010] Preferably, the main shaft of the debonding shaft is made of wear-resistant alloy steel to improve the durability of the equipment and reduce maintenance requirements. Wear-resistant alloy steel has excellent wear resistance and strong impact resistance, is suitable for long-term continuous use, and can withstand various stresses in the down processing process.

[0011] The utility model is beneficial in that:

[0012] The utility model has a simple structure and improves production efficiency. By setting the correlation and coordination of the breaking up shaft main shaft, crushing teeth and telescopic rod, the breaking up process of down can be effectively optimized, the down can be processed more evenly, and the phenomenon of clumps and adhesion can be reduced, thereby improving the overall quality of the down and the subsequent use performance; the use of high-quality materials such as wear-resistant alloy steel and the enhancement of the durability and reliability of the equipment reduce the maintenance and replacement costs caused by equipment wear; the integrated sensor enables the equipment to adjust operating parameters according to real-time data, reduce manual intervention, realize automated and intelligent production, and reduce labor costs; the adjustable design of the breaking up rod and the configuration of the telescopic rod and the protrusion enable the equipment to adapt to the processing of down of different types and states, thereby enhancing the adaptability and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0014] Figure 1 It is a schematic diagram of the structure of the utility model.

[0015] Figure 2 It is a schematic diagram of the structure of the breaking shaft assembly of the utility model.

[0016] Figure 3 For this utility model Figure 2 Enlarged view of I.

[0017] Figure 4 For this utility model Figure 2 Enlarged view of II.

[0018] Figure 5 It is a schematic diagram of the structure of the breaking rod of the utility model.

[0019] In the figure: 1. breaking up shaft assembly; 2. first compartment box body; 3. second compartment box body; 4. inlet; 5. first partition board; 6. second partition board; 7. partition single covering board; 8. window; 9. first compartment main shaft; 10. first compartment unloading shaft; 11. first compartment discharge shaft; 12. first compartment discharge outlet; 13. second compartment discharge outlet; 14. second compartment discharge shaft; 15. breaking up shaft main shaft; 16. breaking up rod; 17. integrated sensor; 18. crushing teeth; 19. bump; 20. telescopic rod. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0021] See also Figure 1-5As shown, a longitudinal down beating device of a high-pile two-compartment hair-separating machine includes a two-compartment machine body, characterized in that: the two-compartment machine body includes a one-compartment box body 2, a two-compartment box body 3 is provided on one side of the one-compartment box body 2, a down inlet 4 is provided on one side of the one-compartment box body 2, a one-compartment main shaft 9 is provided at the center of the one-compartment box body 2, a one-compartment unloading shaft 10 is provided on one side of the one-compartment main shaft 9, a one-compartment hair outlet shaft 11 is provided on one side of the one-compartment unloading shaft 10, a one-compartment hair outlet 12 is provided below the one-compartment hair outlet shaft 11, a window 8 is provided on the two-compartment box body 3, a two-compartment hair outlet shaft 14 is provided at the center of the two-compartment box body 3, a two-compartment hair outlet 13 is provided below the two-compartment hair outlet shaft 14, a beating shaft assembly 1 is provided inside the one-compartment box body 2, a first spacing wooden board 5 is provided on one side of the beating shaft assembly 1, a spacing single covering board 7 is provided on one side of the first spacing wooden board 5, and a second spacing wooden board 6 is provided on one side of the spacing single covering board 7.

[0022] In this embodiment, the breaking up shaft assembly 1 includes a breaking up shaft main shaft 15, and a breaking up rod 16 is installed on the breaking up shaft main shaft 15. The number of the breaking up rods 16 is 50 to 60 and they are arranged in a staggered manner. These breaking up rods 16 are arranged in a staggered manner to optimize the breaking up effect of the down. The configuration and number of the breaking up rods 16 are intended to provide efficient down processing and ensure that the down can be broken up evenly and sufficiently.

[0023] In this embodiment, crushing teeth 18 are installed on the outer wall of the scattering rod 16. The crushing teeth 18 are conical teeth. The number of the crushing teeth 18 is 20 to 30. The design and distribution of these crushing teeth 18 are to further refine the scattering process of the down, so that the down can be carefully processed by the crushing teeth 18 while being hit by the scattering rod 16, thereby improving the overall quality and processing efficiency of the down.

[0024] In this embodiment, a telescopic rod 20 is provided inside the breaking up rod 16, and a protrusion 19 is provided at one end of the top of the telescopic rod 20. This design allows the length of the breaking up rod 16 to be adjusted according to different processing requirements or down types. The combination of the telescopic rod 20 and the protrusion 19 provides additional adjustment possibilities. The telescopic rod 20 can be manually pulled out through the protrusion 19 to adjust the length, so that the equipment can more flexibly adapt to different down processing conditions.

[0025] In this embodiment, an integrated sensor 17 is provided at the center of the main shaft 15 of the scattering axis. The integrated sensor 17 is a common product on the market and can be purchased directly. The sensor is used to monitor key parameters in the scattering process, such as density and humidity of the down, and feed the data back to the control system. In this way, the device can automatically adjust operating parameters, such as scattering speed, time, etc., to ensure the processing quality of the down and improve the overall efficiency.

[0026] In this embodiment, the material of the debonding shaft main shaft 15 is wear-resistant alloy steel, which is a common product on the market and can be purchased directly to improve the durability of the equipment and reduce maintenance requirements. Wear-resistant alloy steel has excellent wear resistance and strong impact resistance, is suitable for long-term continuous use, and can withstand various stresses in the down processing process.

[0027] The implementation principle of this embodiment is as follows: the down enters the first compartment box 2 through the hair inlet 4, and is initially dispersed by the mechanical action between the first compartment main shaft 9 and the first compartment unloading shaft 10, and the initially dispersed down is further transmitted to the scattering shaft assembly 1, and the scattering shaft main shaft 15 drives the staggered scattering rods 16 to efficiently scatter the down, and the crushing teeth 18 provide additional delicate processing; during the scattering process, the telescopic rod 20 and the protrusion 19 can adjust the telescopic rod 20 through the protrusion 19 as needed to adapt to the processing requirements of different down; the integrated sensor 17 monitors the state of the down and feeds back to the control system in real time, and the system automatically adjusts the operating parameters of the equipment according to the data, and the scattered down is discharged through the first compartment hair outlet shaft 11 and the hair outlet, and is finally collected through the second compartment hair outlet 13 of the second compartment box 3 to complete the entire scattering process.

[0028] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A longitudinal down scattering device for a high-pile two-compartment down sorting machine, comprising a two-compartment machine body, characterized in that: The two-compartment machine body comprises a one-compartment box (2), a second-compartment box (3) is provided on one side of the one-compartment box (2), a hair inlet (4) is provided on one side of the one-compartment box (2), a first-compartment main shaft (9) is provided at the center of the one-compartment box (2), a first-compartment unloading shaft (10) is provided on one side below the first-compartment main shaft (9), a first-compartment unloading shaft (11) is provided on one side of the first-compartment unloading shaft (10), a first-compartment hair outlet (12) is provided below the first-compartment hair outlet shaft (11), a window (8) is provided on the second-compartment box (3), a second-compartment hair outlet (14) is provided at the center of the second-compartment box (3), a second-compartment hair outlet (13) is provided below the second-compartment hair outlet shaft (14), a scattering shaft assembly (1) is provided inside the one-compartment box (2), a first spacing wooden board (5) is provided on one side of the scattering shaft assembly (1), a spacing single cover board (7) is provided on one side of the first spacing wooden board (5), and a second spacing wooden board (6) is provided on one side of the spacing single cover board (7).

2. A longitudinal down scattering device for a high-pile two-compartment down sorting machine according to claim 1, characterized in that: The scattering shaft assembly (1) comprises a scattering shaft main shaft (15), on which scattering rods (16) are mounted, wherein the scattering shaft main shaft (15) has 50 to 60 scattering rods (16) arranged in a staggered manner.

3. The longitudinal down scattering device of the high-pile two-compartment down sorting machine according to claim 2, characterized in that: Crushing teeth (18) are installed on the outer wall of the breaking rod (16), and the number of the crushing teeth (18) is 20 to 30.

4. The longitudinal down scattering device of the high-pile two-compartment down sorting machine according to claim 2, characterized in that: A telescopic rod (20) is provided inside the scattering rod (16), and a protrusion (19) is provided at one end of the top of the telescopic rod (20).

5. The longitudinal down scattering device of the high-pile two-compartment down sorting machine according to claim 2, characterized in that: An integrated sensor (17) is provided at the center of the scattering shaft main shaft (15).

6. The longitudinal down scattering device of the high-pile two-compartment down sorting machine according to claim 2, characterized in that: The material of the scattering shaft main shaft (15) is wear-resistant alloy steel.

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