Floating type energy-saving high-speed circular weaving machine

By designing the structure of the size ring and track in a high-speed circular loom, combined with the magnet propulsion mechanism, the problem of poor installation stability of the shuttle is solved, and the stable positioning and efficient propulsion of the shuttle of the loom is achieved, and the overall performance and wear resistance are improved.

CN222499557UActive Publication Date: 2025-02-18SANLIAN TRANSMISSION MACHINERY CO LTD
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Patent Information

Application Number
CN202421275756.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-18
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

In existing high-speed circular looms, most of the shuttles are arranged protrudingly on the side walls of the circular loom, resulting in the center of gravity of the shuttles not coming into contact with the circular loom. The magnets are prone to tilt and fall off during the support process, resulting in poor stability of the shuttle installation.

Method used

A floating energy-saving high-speed circular loom was designed. By fixing the size ring at the top of the circular loom body and setting the tracks on the inner wall of the size ring, the loom shuttle was connected to the track through the roller to achieve stability of the shuttle. position. At the same time, a first magnet repels from the second magnet is provided on the pushing shaft, and the shuttle is pushed forward through the repulsion principle of the magnet.

Benefits of technology

Through this design, the loom shuttle remains stable during use, which improves the stability of the shuttle installation, and improves the performance of the loom through the magnet propulsion mechanism, enhancing the wear resistance and aging of accessories.

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Abstract

The utility model discloses a floating type energy-saving high-speed circular weaving machine, which belongs to the technical field of high-speed circular weaving machines and comprises a circular weaving machine main body and a weaving machine shuttle rotatably arranged in the circular weaving machine main body, and a size ring for positioning the weaving machine shuttle is embedded and fixed in the circular weaving machine main body. A positioning ring is installed at the top end of the circular weaving machine body, a rail is arranged on the inner wall of the circular weaving machine body in a protruding mode, the weaving machine shuttle is of an arc-shaped structure, rolling wheels are rotatably installed on the two sides of the bottom of the weaving machine shuttle, clamping grooves are formed in the centers of the outer walls of the rolling wheels, and the rolling wheels are matched with the rail through the clamping grooves. According to the floating type energy-saving high-speed circular weaving machine, the mounting stability of the shuttle of the weaving machine is improved, the shuttle frame can be used for containing warps with larger diameters, the operation of adjusting bags of different models is more flexible, the wheels do not press the warps when the shuttle moves, the warps are not rubbed with the wheels, the wear-resisting aging of accessories is improved, the warps are not damaged, and the product quality is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of high-speed circular looms, and in particular relates to a floating energy-saving high-speed circular loom. Background Art

[0002] A circular loom refers to industrial equipment used to weave tubular cloth. There are many spindles on the warp frame of the circular loom. According to the width of the woven cloth and the width of the flat wire, a specified range of warp yarns are used. Before the warp yarn enters the circular loom, the warp yarn is cross-opened by the warp yarn frame, and the weft yarn shuttle assembly moves in a circular motion in the cross-opening to pass through the warp yarn and weave into a tubular cloth. A circular loom has several shuttle assemblies, and several weft yarns are woven in at the same time. When the shuttle assembly is rotating, the warp thread is sandwiched between the shuttle wheel and the track and is easily deformed. In addition, the warp thread will damage the shuttle wheel, wear and tear, and is not durable. The operation is unstable and the machine often explodes. The shuttle is not installed firmly, which is labor-intensive.

[0003] The patent with application number 202123278995.2 discloses a high-speed magnetic levitation circular loom, including an annular upper door ring and a lower door ring, the upper door ring and the lower door ring are coaxial and spaced apart from each other, a reed door connecting the upper door ring and the lower door ring is provided between the upper door ring and the lower door ring, and an annular size ring is provided in the center of the upper door ring and the lower door ring, and also includes a shuttle assembly, the shuttle assembly is arranged between the reed door and the size ring, the inner side of the shuttle assembly is provided with a roller 1 that rolls with the size ring, and the outer side of the shuttle assembly is provided with a roller 2 that rolls with the reed door, and magnets are respectively provided on the upper and lower sides of the shuttle assembly, the upper door ring can generate mutually repulsive magnetic forces with the magnets on the upper side of the shuttle assembly, and the lower door ring can generate mutually repulsive magnetic forces with the magnets on the lower side of the shuttle assembly.

[0004] The above technical solution uses magnetic force to support the shuttle, thereby reducing the friction between the shuttle and the high-speed circular loom. However, since most of the shuttle is protruding from the side wall of the high-speed circular loom, the center of gravity of the shuttle is not in contact with the high-speed circular loom. Therefore, the magnet is very likely to tilt and fall off during the support process, resulting in poor stability of the shuttle installation. Utility Model Content

[0005] (1) Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the purpose of the present utility model is to provide a floating energy-saving high-speed circular loom, which aims to solve the technical problem in the prior art that most of the shuttles are protruding from the side walls of the high-speed circular loom, resulting in the center of gravity of the shuttle not contacting the high-speed circular loom, and therefore the magnets are very likely to tilt and fall off during the supporting process, resulting in poor stability of the shuttle installation.

[0007] (2) Technical solution

[0008] In order to solve the above technical problems, the utility model provides a floating energy-saving high-speed circular loom, which includes a circular loom body and a loom shuttle rotatably arranged in the circular loom body, wherein a size ring for positioning the loom shuttle is embedded and fixed in the circular loom body, and a positioning ring is installed at the top of the circular loom body, wherein a track is protruding from the inner wall of the circular loom body, the loom shuttle is in an arc-shaped structure, and rollers are rotatably installed on both sides of the bottom of the loom shuttle, a slot is provided at the center position of the outer wall of the roller, and the roller fits on the track through the slot, a propulsion disk is fixed at the bottom end of the size ring, and a plurality of propulsion shafts are fixed on the outer wall of the propulsion disk in a circular array, and a first magnet is fixed on each of the plurality of propulsion shafts, wherein a positioning wheel in contact with the outer wall of the size ring is adjustably installed on the inner wall of the loom shuttle.

[0009] When the floating energy-saving high-speed circular loom of the technical solution is used, a size ring is fixed on the top of the circular loom body, and a track is protruding on the inner wall of the size ring. When the loom shuttle is in use, the roller is fitted on the track on the inner wall of the size ring through the card slot, and the two ends of the loom shuttle are positioned and connected through the track, so that the loom shuttle remains stable when in use, and the stability of the installation of the loom shuttle is improved; an adjusting rod and a mounting rod are rotatably installed on the loom shuttle, and the screw rod is driven to rotate by the adjusting bolt on the screw rod, and the position of the adjusting rod is adjusted during the rotation, thereby driving the mounting rod on the adjusting rod to rotate synchronously, and the mounting rod adjusts the position of the positioning wheel arranged on it during the rotation, and by adjusting the position of the positioning wheel, the shuttle rack can be equipped with a larger diameter weft, and the operation of adjusting bags of different models is more flexible, which increases the wear resistance and time aging of the accessories.

[0010] Preferably, grooves for accommodating rollers are provided at both ends of the loom shuttle, and bases in an L-shaped structure for mounting the rollers are symmetrically fixed on both sides of the outer wall of the loom shuttle.

[0011] Furthermore, a mounting frame is rotatably provided at one end of the loom shuttle, and a second supporting frame with a Y-shaped structure is fixed to the other end of the loom shuttle, wherein a first supporting frame corresponding to the second supporting frame is fixed to the inner wall of the loom shuttle.

[0012] Furthermore, a mounting rod is arranged between the first supporting frame and the second supporting frame, a mounting roller is sleeved on the mounting rod, and a weft roller is arranged on the mounting rod through a mounting roller rotating device.

[0013] Furthermore, a spring is sleeved on the mounting rod, and one end of the mounting rod extending out of the second support frame is threadedly sleeved with a mounting bolt.

[0014] Furthermore, a driving rod is installed between the inner wall of the loom shuttle and the second supporting frame, and a second magnet that repels the first magnet is fixedly sleeved on the driving rod.

[0015] Furthermore, an adjusting rod is rotatably inserted at the top end of the mounting frame, and the positioning wheel is embedded in the mounting frame, and the positioning wheel is rotatably connected to the mounting frame through a pin shaft.

[0016] Furthermore, two screw rods are arranged above the second support frame, and an adjustment tube is threadedly sleeved on one end of the screw rods, and the other ends of the two screw rods are respectively threadedly inserted into the second support frame and the adjustment rod, and the two screw rods are fixedly sleeved with adjustment bolts.

[0017] Furthermore, a plurality of load-bearing rods are installed in a ring array at the top end of the circular loom body, and the bottom end of the positioning ring is fixedly connected to the plurality of load-bearing rods.

[0018] (3) Beneficial effects

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] The utility model fixes a size ring on the top of the circular loom body, and a track is protruding on the inner wall of the size ring. When the loom shuttle is in use, the roller is sleeved on the track on the inner wall of the circular loom body through a slot, and the two ends of the loom shuttle are positioned and clamped through the track, so that the loom shuttle is kept stable when in use, and the stability of the installation of the loom shuttle is improved. The propulsion shaft is provided with a first magnet that repels the magnet on the second magnet, so that the loom shuttle is pushed forward by the principle of the same-level repulsion between the first magnet and the second magnet on the propulsion shaft, and the product performance is better in combination with a structure without a swing rod and a tugwheel.

[0021] An adjusting rod and a mounting rod are installed on the loom shuttle by rotation, and the screw rod is driven to rotate by the adjusting bolt, and the position of the adjusting rod is adjusted during the rotation, thereby driving the mounting rod on the adjusting rod to rotate synchronously, and the mounting rod adjusts the position of the positioning wheel arranged thereon during the rotation. By adjusting the position of the positioning wheel, the shuttle frame can carry a weft thread with a larger diameter, and the operation of adjusting bags of different models is more flexible, which increases the wear resistance and aging of the accessories. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0023] Figure 1It is a schematic diagram of the structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the loom shuttle structure of the utility model;

[0025] Figure 3 For the utility model Figure 2 A schematic diagram of the structure enlargement in the middle;

[0026] Figure 4 This is a schematic diagram of the size ring structure of the utility model;

[0027] Figure 5 It is a schematic diagram of the main structure of the circular loom of the utility model.

[0028] The markings in the accompanying drawings are: 1. circular loom body; 2. loom shuttle; 3. size ring; 4. adjusting tube; 5. positioning wheel; 6. adjusting rod; 7. mounting frame; 8. first support frame; 9. roller; 10. rigid rod; 11. base; 12. slot; 13. screw; 14. adjusting bolt; 15. weft roller; 16. mounting roller; 17. spring; 18. mounting bolt; 19. mounting rod; 20. driving rod; 21. second magnet; 22. second support frame; 23. connecting rod; 24. track; 25. positioning ring; 26. load-bearing rod; 27. propulsion shaft; 28. first magnet; 29. ​​propulsion disk. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] This specific embodiment is a floating energy-saving high-speed circular loom, and its structural schematic diagram is as follows Figure 1 , Figure 2 and Figure 3As shown, the floating energy-saving high-speed circular loom includes a circular loom body 1 and a loom shuttle 2 rotatably arranged in the circular loom body 1, a size ring 3 for positioning the loom shuttle 2 is embedded and fixed in the circular loom body 1, and a positioning ring 25 is installed on the top of the circular loom body 1, wherein a track 24 is protruding from the inner wall of the circular loom body 1, the loom shuttle 2 is in an arc-shaped structure, and rollers 9 are rotatably installed on both sides of the bottom of the loom shuttle 2, a slot 12 is opened at the center of the outer wall of the roller 9, and the roller 9 fits on the track 24 through the slot 12, and a propulsion disk 29 is fixed at the bottom end of the size ring 3, and the outer wall of the propulsion disk 29 is in a circular shape. A plurality of propulsion shafts 27 are fixed in a spherical array, and a first magnet 28 is fixed on each of the propulsion shafts 27. A positioning wheel 5 in 23 in contact with an outer wall of a size ring 3 is adjustably installed on the inner wall of the loom shuttle 2. The adjusting bolt 14 on the screw rod 13 drives it to rotate, and adjusts the position of the adjusting rod 6 during the rotation, thereby driving the mounting rod 19 on the adjusting rod 6 to rotate synchronously. The mounting rod 19 adjusts the position of the positioning wheel 5 arranged thereon during the rotation. By adjusting the position of the positioning wheel 5, the shuttle rack can be equipped with a larger diameter of weft, and the operation of adjusting bags of different types is more flexible, which increases the wear resistance and time aging of the accessories.

[0031] Grooves for accommodating the roller 9 are provided at both ends of the loom shuttle 2, and bases 11 with an L-shaped structure for mounting the roller 9 are symmetrically fixed on both sides of the outer wall of the loom shuttle 2. A mounting frame 7 is rotatably provided at one end of the loom shuttle 2, and a second support frame 22 with a Y-shaped structure is fixed at the other end of the loom shuttle 2, wherein a first support frame 8 corresponding to the second support frame 22 is fixed to the inner wall of the loom shuttle 2, and a mounting rod 19 is provided between the first support frame 8 and the second support frame 22, and a mounting rod 19 is sleeved with a mounting roller 16, and the mounting rod 19 is provided with a weft roller 15 through a rotating device of the mounting roller 16. When the loom shuttle 2 is in use, the roller 9 is fitted and sleeved on the track 24 on the inner wall of the circular loom body 1 through the card slot 12, so that the loom shuttle 2 remains stable during use, thereby improving the stability of the installation of the loom shuttle 2.

[0032] like Figure 4 and Figure 5As shown, a spring 17 is sleeved on the mounting rod 19, and one end of the mounting rod 19 extending out of the second support frame 22 is threadedly sleeved with a mounting bolt 18, a driving rod 20 is installed between the inner wall of the loom shuttle 2 and the second support frame 22, and a second magnet 21 is fixedly sleeved on the driving rod 20, an adjusting rod 6 is rotatably inserted at the top of the mounting frame 7, a positioning wheel 5 is embedded in the mounting frame 7, and the positioning wheel 5 is rotatably connected to the mounting frame 7 through a pin shaft, two screw rods 13 are arranged above the second support frame 22, an adjusting tube 4 is threadedly sleeved at one end of the screw rods 13, and the other ends of the two screw rods 13 are respectively threadedly inserted in the second support frame 22 and the adjusting rod 6, and ... 13 are all fixedly sleeved with adjusting bolts 14, the top of the circular loom body 1 is equipped with multiple load-bearing rods 26 in a ring array, the bottom end of the positioning ring 25 is fixedly connected to the multiple load-bearing rods 26, and multiple connecting rods 23 fixed to the load-bearing rods 26 are fixed on the outer wall of the size ring 3. The adjusting bolt 14 on the screw rod 13 drives it to rotate, and adjusts the position of the adjusting rod 6 during the rotation, thereby driving the mounting rod 19 on the adjusting rod 6 to rotate synchronously. The mounting rod 19 adjusts the position of the positioning wheel 5 set thereon during the rotation. By adjusting the position of the positioning wheel 5, the shuttle frame can be equipped with a weft of larger diameter, and the operation of adjusting bags of different models is more flexible.

[0033] The schematic diagram of the loom shuttle structure of the floating energy-saving high-speed circular loom is as follows: Figure 2 As shown, its Figure 2 The enlarged schematic diagram of the structure at A is as follows Figure 3 As shown, the schematic diagram of the size ring 3 structure is as follows Figure 4 As shown, the structural schematic diagram of the circular loom body 1 is as follows Figure 5 shown.

[0034] Working principle: When the floating energy-saving high-speed circular loom of the present technical solution is used, the roller 9 of the loom shuttle 2 is fitted on the track 24 on the inner wall of the circular loom body 1 through the card slot 12 when the loom shuttle 2 is in use, so that the loom shuttle 2 remains stable when in use, and the stability of the installation of the loom shuttle 2 is improved; the adjusting rod 6 and the mounting rod 19 are installed on the loom shuttle 2 by rotation, and the adjusting bolt 14 on the screw 13 drives it to rotate, and the position of the adjusting rod 6 is adjusted during the rotation, thereby driving the mounting rod 19 on the adjusting rod 6 to rotate synchronously, and the mounting rod 19 adjusts the position of the positioning wheel 5 set thereon during the rotation. By adjusting the position of the positioning wheel 5, the shuttle frame can be equipped with a larger diameter of weft, and the operation of adjusting bags of different models is more flexible, which increases the wear resistance of the accessories. The propulsion shaft 27 is provided with a first magnet 28 that repels the second magnet 21, so that the loom shuttle 2 is pushed forward by the principle of the same-level repulsion between the first magnet 28 and the second magnet 21 on the propulsion shaft 27, and the product performance is better combined with the structure without a swing rod and a tugboat.

[0035] All technical features in this embodiment can be freely combined according to actual needs.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A floating energy-saving high-speed circular loom, comprising a circular loom body (1) and a loom shuttle (2) rotatably arranged in the circular loom body (1), characterized in that: A size ring (3) for positioning a loom shuttle (2) is embedded and fixed in the circular loom body (1), and a positioning ring (25) is installed at the top of the circular loom body (1), wherein a track (24) is protruding from the inner wall of the circular loom body (1), the loom shuttle (2) is in an arc-shaped structure, and rollers (9) are rotatably installed at both ends of the bottom of the loom shuttle (2), a slot (12) is provided at the center position of the outer wall of the roller (9), and the roller (9) fits on the track (24) through the slot (12), a propulsion disk (29) is fixed at the bottom end of the size ring (3), and a plurality of propulsion shafts (27) are fixed on the outer wall of the propulsion disk (29) in a circular array, and a first magnet (28) is fixed on each of the plurality of propulsion shafts (27), wherein a positioning wheel (5) in contact with the outer wall of the size ring (3) is adjustably installed on the inner wall of the loom shuttle (2).

2. A floating energy-saving high-speed circular loom according to claim 1, characterized in that: Both ends of the loom shuttle (2) are provided with grooves for accommodating the roller (9), and bases (11) in an L-shaped structure for mounting the roller (9) are symmetrically fixed on both sides of the outer wall of the loom shuttle (2).

3. A floating energy-saving high-speed circular loom according to claim 2, characterized in that: A mounting frame (7) is rotatably provided at one end of the loom shuttle (2), and a second support frame (22) having a Y-shaped structure is fixed to the other end of the loom shuttle (2), wherein a first support frame (8) corresponding to the second support frame (22) is fixed to the inner wall of the loom shuttle (2).

4. A floating energy-saving high-speed circular loom according to claim 3, characterized in that: A mounting rod (19) is provided between the first support frame (8) and the second support frame (22), a mounting roller (16) is sleeved on the mounting rod (19), and the mounting rod (19) rotates a weft roller (15) via the mounting roller (16).

5. The floating energy-saving high-speed circular loom according to claim 3, characterized in that: A driving rod (20) is installed between the inner wall of the loom shuttle (2) and the second support frame (22), and a second magnet (21) that repels the first magnet (28) is fixedly sleeved on the driving rod (20).

Citation Information

Patent Citations

  • High-speed magnetic suspension circular weaving machine

    CN217579236U