Fabricated concrete member

By designing beam prefabricated parts, concrete slabs and connection mechanisms in prefabricated concrete components, and using connecting stirrups to improve the connection strength, the problems of sound insulation and thermal insulation difference and low stiffness of steel structures in prefabricated buildings are solved, and steel savings are achieved Improve component stability and fire-proof and corrosion-resistant performance.

CN222500565UActive Publication Date: 2025-02-18ZHEJIANG JIANGFENG LVZHU TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420415075.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-02-18
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

The existing prefabricated buildings have problems such as sound insulation and thermal insulation, low stiffness and poor comfort, high steel usage, and insufficient reliability of vertical nodes of PC structures, and cracking and water leakage.

Method used

Design a prefabricated concrete member, including beam prefabricated parts, concrete slabs and connecting mechanisms. The connecting mechanism connects the beam prefabricated parts with concrete slabs through the interval-set connection stirrups, and the connecting stirrups extend upwards through the bearing plate to the concrete slab middle.

Benefits of technology

Improve the connection strength between the beam prefabricated parts and the concrete slab, reduce the amount of steel used and welding workload, save steel, enhance the stability and lateral stiffness of concrete components, and solve the performance problems of prefabricated building exterior walls , and improves fire and corrosion resistance.

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Abstract

An assembly type concrete member comprises a beam prefabricated part, a concrete plate arranged at the top of the beam prefabricated part and a plurality of connecting mechanisms arranged between the beam prefabricated part and the concrete plate at intervals, and the beam prefabricated part comprises a bearing plate, a supporting plate and a beam body arranged between the bearing plate and the supporting plate, the connecting mechanism comprises two connecting stirrups which are arranged in a spaced mode, one ends of the connecting stirrups are connected with the supporting plate, and the other ends of the connecting stirrups extend upwards to penetrate through the bearing plate into the concrete plate; the connecting stirrups are arranged between the beam prefabricated parts and the concrete plate and extend upwards into the concrete plate, on the premise that the connecting strength between the two prefabricated parts and the concrete plate is improved, the steel consumption and the welding workload are reduced, and therefore steel is effectively saved.
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Description

Technical Field

[0001] The utility model belongs to the field of concrete component preparation, and in particular relates to an assembled concrete component. Background Art

[0002] my country is vigorously promoting the transformation of traditional buildings to industrialized buildings. In traditional buildings, most of the work needs to be completed on site. Problems such as long construction period, serious environmental pollution, large stockpiling site, and shortage of construction workers have become barriers to the progress of the construction industry. Although prefabricated buildings have advantages in terms of construction, there are still some problems that cannot be ignored, such as the reliability of the vertical nodes of the PC structure, cracking and water leakage of the steel and composite structure enclosure walls, and they are usually expensive. Although the steel structure has a more reliable node structure and its construction quality is easy to guarantee, the steel structure itself has poor sound insulation and heat preservation, low rigidity and poor comfort, and requires additional fire prevention and anti-corrosion treatment. This is a difficulty that must be overcome in residential buildings. The steel-concrete composite structure has the advantages of both structures. Most of its main body is covered with concrete, and it has the same connection nodes as the steel structure. It perfectly overcomes the shortcomings of the steel structure and the PC structure, but it still has the problem of high steel consumption. Utility Model Content

[0003] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a prefabricated concrete component.

[0004] The utility model adopts the following technical solutions:

[0005] A prefabricated concrete component comprises a prefabricated beam, a concrete slab arranged on the top of the prefabricated beam, and a plurality of connection mechanisms arranged at intervals between the prefabricated beam and the concrete slab. The prefabricated beam comprises a receiving plate and a supporting plate arranged opposite to each other up and down, and a beam body arranged between the receiving plate and the supporting plate. The connection mechanism comprises two connecting stirrups arranged at intervals, one end of the connecting stirrup is connected to the supporting plate, and the other end extends upward through the receiving plate to the concrete slab.

[0006] Preferably, the connecting stirrups include a connecting section connected to the support plate, an extending section vertically connected to the connecting section and extending upward through the receiving plate, and a positioning section vertically connected to the extending section.

[0007] Preferably, the positioning section extends in a direction approaching another connecting stirrup.

[0008] Preferably, the two positioning sections of the two connecting stirrups are arranged opposite to each other up and down.

[0009] Preferably, the support plate comprises a support plate body and a connecting plate arranged on the support plate body and extending upwardly to the connecting section, the connecting section is arranged vertically to the connecting plate, and the connecting plate is formed with a clearance hole for the connecting section to pass through.

[0010] Preferably, the two connecting sections of the two connecting stirrups are arranged opposite to each other up and down.

[0011] Preferably, the connecting section is arranged in a conical shape, and a limiting hole adapted to the connecting section is formed on the supporting plate.

[0012] From the above description of the utility model, it can be seen that compared with the prior art, the beneficial effects of the utility model are as follows: the present application limits the structure of concrete components, while maintaining the construction convenience and speed of prefabricated structures, and its steel content is close to that of concrete structures, which is better integrated into prefabricated steel structure buildings with low construction costs and meets the required production needs; wherein, connecting stirrups are arranged between the beam prefabricated parts and the concrete slab, and the connecting stirrups extend upward into the concrete slab, and on the premise of improving the connection strength between the two prefabricated parts and the concrete slab, the amount of steel used and the welding workload are reduced, thereby effectively saving steel; at the same time, the structure of the beam prefabricated parts is further limited to cooperate with the connecting stirrups, so that the connecting stirrups and the concrete form a good combined connection, thereby improving the stability and lateral stiffness of the concrete components, and solving various performance problems existing in the exterior walls of prefabricated buildings, and the connecting stirrups are covered by concrete, which greatly improves the fireproof and anti-corrosion properties and improves the economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The structure of the first embodiment of the utility model is shown in FIG. Figure 1 ;

[0014] Figure 2 This is a schematic structural diagram of the second embodiment of the utility model;

[0015] Figure 3 The structure diagram of the beam prefabricated member of the first embodiment of the utility model is shown in FIG. Figure 1 ;

[0016] Figure 4 This is a schematic diagram of the structure of the beam prefabricated member of the second embodiment of the utility model. Figure 2 ;

[0017] In the figure, 1-prefabricated beam, 2-concrete slab, 3-connecting mechanism, 11-receiving plate, 12-supporting plate, 13-beam body, 14-supporting plate body, 15-connecting plate, 16-clearance hole, 17-limiting hole, 31-connecting stirrups, 32-connecting section, 33-extension section, 34-positioning section. DETAILED DESCRIPTION

[0018] The present invention is further described below through specific implementation methods.

[0019] An assembled concrete component comprises a prefabricated beam component 1, a concrete slab 2 arranged on the top of the prefabricated beam component 1, and a plurality of connection mechanisms 3 arranged at intervals between the prefabricated beam component 1 and the concrete slab 2.

[0020] The beam prefabricated component 1 comprises a receiving plate 11 and a supporting plate 12 which are arranged opposite to each other up and down, and a beam body 13 which is arranged between the receiving plate 11 and the supporting plate 12; specifically, the beam body 13 is formed by pouring concrete.

[0021] The connecting mechanism 3 includes two connecting stirrups 31 arranged at intervals; specifically, one end of the connecting stirrup 31 is connected to the support plate 12, and the other end extends upward through the receiving plate 11 to the concrete slab 2, including a connecting section 32 connected to the support plate 12, an extension section 33 vertically connected to the connecting section 32 and extending upward through the receiving plate 11, and a positioning section 34 vertically connected to the extension section 33. Furthermore, the positioning section 34 extends in a direction close to another connecting stirrup, and the two positioning sections 34 of the two connecting stirrups 31 are arranged opposite to each other up and down;

[0022] The support plate 12 includes a support plate body 14 and a connecting plate 15 disposed on the support plate body 14 and extending upwardly to connect with the connecting section 32; in the present application, there are two ways to set the connecting stirrup 31, referring to Figure 1 , Figure 3 and Figure 4 In the first embodiment of the connection stirrup 31 of the present application, the connection section 32 is arranged vertically with the connection plate 15, and the two connection sections 32 of the two connection stirrups 31 are arranged opposite to each other up and down; accordingly, the connection plate 15 is formed with a clearance hole 16 for the connection section 32 to pass through; Figure 2 As shown, in the second embodiment 31 of the connecting stirrups of the present application, the connecting section 32 is arranged in a conical shape, and a limiting hole 17 adapted to the connecting section 32 is formed on the support plate 12.

[0023] When preparing the prefabricated beam 1, the receiving plate 11, the supporting plate 13 and the connecting stirrups 31 are assembled into a skeleton according to the specified structure, and then the skeleton is placed flat on a formwork table or other materials that are easy to demould, and then concrete is poured and tamped to fully form the concrete in one go to prevent air bubbles from accumulating to form cavities. After curing, the concrete is demoulded and stacked, and it can be shipped out of the factory after acceptance. If conditions permit, the skeleton can also be assembled in the factory and transported to the on-site casting. The skeleton is lighter in weight and can reduce some transportation costs.

[0024] When preparing concrete components, a wooden formwork is set on the pre-prepared beam prefabricated part 1 according to the shape of the concrete slab 2, and then concrete is poured and tamped to fully form the concrete in one go to prevent air bubbles from accumulating to form cavities. After curing, the wooden formwork is removed to obtain the concrete component.

[0025] The present application defines the structure of concrete components, while retaining the construction convenience and speed of prefabricated structures, and its steel content is close to that of concrete structures, which is better integrated into prefabricated steel structure buildings with low construction costs and meets the required production needs; wherein, connecting stirrups 31 are arranged between the beam prefabricated component 1 and the concrete slab 2, and the connecting stirrups 31 extend upward into the concrete slab 2, and on the premise of improving the connection strength between the beam prefabricated component 1 and the concrete slab 2, the amount of steel used and the welding workload are reduced, thereby effectively saving steel; at the same time, the structure of the beam prefabricated component 1 is further defined to cooperate with the connecting stirrups 31, so that the connecting stirrups 31 and the concrete form a good combined connection, thereby improving the stability and lateral stiffness of the concrete components, and solving various performance problems existing in the exterior walls of prefabricated buildings, and the connecting stirrups 31 are covered by concrete, which greatly improves the fireproof and anti-corrosion properties and improves the economic benefits.

[0026] The above description is only a preferred embodiment of the present utility model, and therefore cannot be used to limit the scope of implementation of the present utility model. That is, equivalent changes and modifications made according to the scope of the patent application of the present utility model and the contents of the specification should still fall within the scope covered by the patent of the present utility model.

Claims

1. An assembled concrete component, characterized in that: It includes a beam prefabricated part, a concrete slab arranged on the top of the beam prefabricated part, and a plurality of connection mechanisms arranged at intervals between the beam prefabricated part and the concrete slab. The beam prefabricated part includes a receiving plate and a supporting plate arranged opposite to each other up and down, and a beam body arranged between the receiving plate and the supporting plate. The connection mechanism includes two connecting stirrups arranged at intervals, one end of the connecting stirrup is connected to the supporting plate, and the other end extends upward through the receiving plate to the concrete slab.

2. The assembled concrete component according to claim 1, characterized in that: The connecting stirrups include a connecting section connected to the supporting plate, an extending section vertically connected to the connecting section and extending upward through the receiving plate, and a positioning section vertically connected to the extending section.

3. The assembled concrete component according to claim 2, characterized in that: The positioning section extends in a direction approaching another connecting stirrup.

4. The assembled concrete component according to claim 3, characterized in that: The two positioning sections of the two connecting stirrups are arranged opposite to each other up and down.

5. The assembled concrete component according to claim 2, characterized in that: The support plate comprises a support plate body and a connecting plate arranged on the support plate body and extending upwardly to the connecting section. The connecting section is arranged vertically to the connecting plate, and a clearance hole is formed on the connecting plate for the connecting section to pass through.

6. The assembled concrete component according to claim 5, characterized in that: The two connecting sections of the two connecting stirrups are arranged opposite to each other up and down.

7. The assembled concrete component according to claim 2, characterized in that: The connecting section is arranged in a cone shape, and a limiting hole adapted to the connecting section is formed on the supporting plate.