Clean coal dehydration and ash reduction device
By designing a refined coal dehydration and ash reduction device containing a dehydration tank and ash reduction chamber, dehydration of refined coal is performed using a gas pipe and a pump, and collecting coal ash through the air outlet pipe and ash reduction chamber, the difficult coal ash in the existing device is solved. The problem is to achieve sufficient dehydration of refined coal and effective separation and collection of coal ash.
Patent Information
- Application Number
- CN202421309310.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The existing refined coal dehydration and ash reduction device cannot effectively collect and separate coal ash, resulting in coal ash being easily raised and drifted when removing refined coal.
A device including a dewatering tank and ash reduction chamber is designed to achieve dehydration treatment of refined coal through air conduit, air pump, jet pipe and drying pipe, and blow coal ash into the ash reduction chamber through air outlet pipe, ash reduction chamber and screen. Filter and collect.
The full dehydration of refined coal and the effective separation and collection of coal ash are achieved, which avoids the lifting and drifting of coal ash when removing refined coal, and improves the safety and efficiency of work.
Smart Images

Figure CN222504782U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clean coal processing equipment, in particular to a clean coal dehydration and ash reduction device. Background Art
[0002] Clean coal is produced by washing raw coal and removing gangue from it. After washing, the clean coal needs to be placed in a dehydration and ash removal device to dehydrate it and prevent the ash produced by dehydration from drifting outside the device.
[0003] For example, the utility model: "A clean coal dehydration and ash reduction device", with the announcement number: "CN219160831U", installs a dehydration mechanism, so that the clean coal dehydration and ash reduction equipment can greatly reduce the dust raised in the air during the dehydration of the clean coal, making the clean coal dehydration work simpler and safer. However, during the implementation of the patent, the sieve plate inside the barrel will continuously stir and turn the clean coal to prevent the dust from flying out, but the device cannot collect the coal ash that has been generated, so that the coal ash is still mixed in the clean coal. When taking out the dehydrated clean coal, the coal ash is still easy to be raised and drift to the outside. Therefore, the research and development of new clean coal dehydration and ash reduction devices has received more and more attention from researchers. Utility Model Content
[0004] The utility model aims to provide a clean coal dehydration and ash reduction device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a clean coal dehydration and ash reduction device, comprising a dehydration box and an ash reduction bin, a filter screen is installed inside the dehydration box, and an air pump is installed at the bottom of one end of the dehydration box, an air duct extending to the inside of the dehydration box is installed at the output end of the air pump, and an electric heating wire is wound around the outside of the air duct, an ash reduction bin is installed on the top of the dehydration box, and a screen is installed inside the ash reduction bin, a motor is installed on the top of the dehydration box close to the end of the air pump, and a control panel is installed on the top of the dehydration box away from the motor, a box door is installed on one side of the dehydration box, and the output end of the control panel is electrically connected to the input ends of the air pump, the motor and the electric heating wire through wires.
[0006] Preferably, a drying pipe is installed at the bottom of the dehydration box, the drying pipe is connected to the air guide pipe, and air injection pipes are evenly installed on the top of the drying pipe.
[0007] Preferably, an air outlet pipe is installed at one end of the ash reduction bin close to the motor, and an air inlet pipe extending to the interior of the dehydration box is installed at one end of the ash reduction bin away from the air outlet pipe.
[0008] Preferably, a stirring shaft extending into the interior of the dehydration box is installed at the output end of the motor, and stirring rods are evenly installed on the outside of the stirring shaft.
[0009] Preferably, a feed hopper is installed at one end of the top of the dehydration box away from the motor, and a sealing plug is installed on the top of the feed hopper.
[0010] Preferably, a drain pipe is installed at the bottom of the dehydration box at one end away from the vacuum pump, and a sealing cover is installed at one end of the drain pipe away from the dehydration box.
[0011] Preferably, a bin door is installed on the side of the ash lowering bin close to the box door, and a handle is installed on the outer side of the bin door.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The clean coal dehydration and ash reduction device is equipped with an air guide pipe, an air pump, an air jet pipe and a drying pipe. When in use, the air pump blows gas into the drying pipe through the air guide pipe, and blows out gas evenly through the air jet pipe on the drying pipe, so that the gas can be blown onto the clean coal at different positions, and the clean coal can be dehydrated and dried;
[0014] 2. The clean coal dehydration and ash reduction device is equipped with an air outlet pipe, an ash reduction bin, a screen and an air inlet pipe. During the dehydration process, the gas blows the ash in the clean coal into the ash reduction bin, and the ash in the gas can be filtered through the screen, so that the ash can be separated from the clean coal, and the ash can be collected in the ash reduction bin, so that the staff can clean the ash uniformly;
[0015] 3. The clean coal dehydration and ash reduction device is equipped with a motor, a stirring rod and a stirring shaft. During use, the motor drives the stirring rod to rotate at a uniform speed through the stirring shaft, so as to repeatedly stir the clean coal to avoid the accumulation of clean coal, which is conducive to blowing the gas evenly onto the clean coal, thereby facilitating the uniform drying of the clean coal and fully dehydrating the clean coal. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the front cross-sectional view of the utility model;
[0017] Figure 2 It is a main schematic diagram of the utility model;
[0018] Figure 3 It is a top view schematic diagram of the drying tube of the utility model.
[0019] In the figure: 1. dehydration box; 2. air duct; 3. vacuum pump; 4. filter; 5. motor; 6. stirring rod; 7. air outlet pipe; 8. ash lowering bin; 9. screen; 10. stirring shaft; 11. air inlet pipe; 12. feed hopper; 13. control panel; 14. jet pipe; 15. drying pipe; 16. drain pipe; 17. box door; 18. electric heating wire. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-3 The utility model provides an embodiment: a clean coal dehydration and ash reduction device, comprising a dehydration box 1 and an ash reduction bin 8, a filter screen 4 is installed inside the dehydration box 1, and an air pump 3 is installed at the bottom of one end of the dehydration box 1, where the air pump 3 model can be VCH1028, an air duct 2 extending to the inside of the dehydration box 1 is installed at the output end of the air pump 3, and an electric heating wire 18 is wound around the outer side of the air duct 2, an ash reduction bin 8 is installed on the top of the dehydration box 1, and a screen 9 is installed inside the ash reduction bin 8, a motor 5 is installed at the top of the dehydration box 1 near one end of the air pump 3, where the motor 5 model can be Y90S-2, a control panel 13 is installed at the top of the dehydration box 1 away from the motor 5, a box door 17 is installed on one side of the dehydration box 1, and the output end of the control panel 13 is electrically connected to the input ends of the air pump 3, the motor 5 and the electric heating wire 18 through wires.
[0022] In this implementation:
[0023] Furthermore, a drying tube 15 is installed at the bottom of the dehydration box 1, the drying tube 15 is connected to the air duct 2, and the top of the drying tube 15 is evenly installed with an injection pipe 14. When in use, the vacuum pump 3 blows the gas into the drying tube 15 through the air duct 2, and blows out the gas evenly through the injection pipe 14 on the drying tube 15, so that the gas can be blown onto the clean coal at different positions, and the clean coal can be dehydrated and dried.
[0024] Furthermore, an air outlet pipe 7 is installed at one end of the ash reduction bin 8 close to the motor 5, and an air inlet pipe 11 extending to the interior of the dehydration box 1 is installed at one end of the ash reduction bin 8 away from the air outlet pipe 7. The gas blows the ash in the clean coal into the ash reduction bin 8 through the air inlet pipe 11, and can filter the ash in the gas through the screen 9, and the gas can be discharged through the air outlet pipe 7.
[0025] Furthermore, the output end of the motor 5 is equipped with a stirring shaft 10 extending to the inside of the dehydration box 1, and the outer side of the stirring shaft 10 is evenly equipped with stirring rods 6. The motor 5 drives the stirring rods 6 to rotate at a uniform speed through the stirring shaft 10, so as to repeatedly stir the clean coal to avoid the accumulation of the clean coal, which is conducive to evenly blowing the gas onto the clean coal, thereby facilitating even drying of the clean coal and fully dehydrating the clean coal.
[0026] Furthermore, a feed hopper 12 is installed at one end of the top of the dehydration box 1 away from the motor 5 , and a sealing plug is installed on the top of the feed hopper 12 to facilitate adding clean coal into the dehydration box 1 .
[0027] Furthermore, a drain pipe 16 is installed at the bottom of the dehydration box 1 away from the vacuum pump 3, and a sealing cover is installed at the end of the drain pipe 16 away from the dehydration box 1. By opening the sealing cover on the drain pipe 16, water dripping from the clean coal inside the dehydration box 1 can be discharged through the drain pipe 16.
[0028] Furthermore, a bin door is installed on one side of the ash lowering bin 8 close to the box door 17, and a handle is installed on the outer side of the bin door. By opening the bin door, the coal ash collected inside the ash lowering bin 8 can be cleaned uniformly.
[0029] Working principle:
[0030] When in use, the device is powered on, and a proper amount of clean coal is added into the dehydration box 1 through the feed hopper 12, so that the clean coal falls onto the filter screen 4, and then the sealing plug on the feed hopper 12 is closed;
[0031] During dehydration, the staff can start the vacuum pump 3 and the electric heating wire 18 through the control panel 13, and the vacuum pump 3 draws gas into the air pipe 2, and the electric heating wire 18 heats the gas inside the air pipe 2. The heated hot gas enters the drying pipe 15 through the air pipe 2 and is evenly blown out through the air injection pipe 14, so that the clean coal can be dehydrated and dried;
[0032] The gas blows the fly ash in the clean coal into the ash reduction bin 8 through the air inlet pipe 11, and can filter the fly ash in the gas through the screen 9, so that the fly ash can be separated from the clean coal, and the fly ash can be collected in the ash reduction bin 8, so that the staff can clean the fly ash uniformly.
[0033] During the dehydration process, the staff can start the motor 5 through the control panel 13, and the motor 5 drives the stirring rod 6 to rotate at a constant speed through the stirring shaft 10, so as to repeatedly stir the clean coal to avoid the accumulation of the clean coal, which is conducive to making the gas blown evenly onto the clean coal, thereby facilitating the clean coal to be dried evenly and fully dehydrated;
[0034] After dehydration, the staff can turn off the vacuum pump 3, the motor 5 and the electric heating wire 18 respectively through the control panel 13, and then open the sealing cover on the drain pipe 16. The water dripping from the clean coal inside the dehydration box 1 can be discharged through the drain pipe 16, and the box door 17 can be opened to take out the dehydrated clean coal above the filter screen 4.
[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A clean coal dehydration and ash reduction device, comprising a dehydration box (1) and an ash reduction bin (8), characterized in that: A filter screen (4) is installed inside the dehydration box (1), and an air pump (3) is installed at the bottom of one end of the dehydration box (1). An air duct (2) extending into the interior of the dehydration box (1) is installed at the output end of the air pump (3), and an electric heating wire (18) is wound around the outer side of the air duct (2). A dust reduction bin (8) is installed at the top of the dehydration box (1), and a screen (9) is installed inside the dust reduction bin (8). A motor (5) is installed at the top of the dehydration box (1) near the end of the air pump (3), and a control panel (13) is installed at the top of the dehydration box (1) away from the motor (5). A box door (17) is installed on one side of the dehydration box (1), and the output end of the control panel (13) is electrically connected to the input ends of the air pump (3), the motor (5) and the electric heating wire (18) through wires.
2. The clean coal dehydration and ash reduction device according to claim 1, characterized in that: A drying pipe (15) is installed at the bottom of the dehydration box (1), the drying pipe (15) is connected to the air guide pipe (2), and an air injection pipe (14) is evenly installed on the top of the drying pipe (15).
3. The clean coal dehydration and ash reduction device according to claim 1, characterized in that: An air outlet pipe (7) is installed at one end of the ash lowering bin (8) close to the motor (5), and an air inlet pipe (11) extending to the interior of the dehydration box (1) is installed at one end of the ash lowering bin (8) away from the air outlet pipe (7).
4. The clean coal dehydration and ash reduction device according to claim 1, characterized in that: The output end of the motor (5) is equipped with a stirring shaft (10) extending into the interior of the dehydration box (1), and stirring rods (6) are evenly installed on the outside of the stirring shaft (10).
5. The clean coal dehydration and ash reduction device according to claim 1, characterized in that: A feed hopper (12) is installed at one end of the top of the dehydration box (1) away from the motor (5), and a sealing plug is installed at the top of the feed hopper (12).
6. The clean coal dehydration and ash reduction device according to claim 1, characterized in that: A drainage pipe (16) is installed at the bottom of the end of the dehydration box (1) away from the vacuum pump (3), and a sealing cover is installed at the end of the drainage pipe (16) away from the dehydration box (1).
7. The clean coal dehydration and ash reduction device according to claim 1, characterized in that: A bin door is installed on one side of the ash lowering bin (8) close to the bin door (17), and a handle is installed on the outer side of the bin door.
Citation Information
Patent Citations
Clean coal dehydration and ash reduction device
CN219160831U