Tilting mechanism based on induction furnace
By designing a tilt mechanism based on an induction furnace, the problem that the existing induction furnace cannot manually tilt and swing forward and backward is solved, uniform smelting and convenient falling of the induction furnace body are achieved, and the use efficiency is improved.
Patent Information
- Application Number
- CN202420442033.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-07
AI Technical Summary
The existing induction furnace cannot be manually tilted and poured, and the induction furnace cannot be swung back and forth during the heating and melting process, resulting in uneven mixing after heating and melting, affecting use.
A tilt mechanism based on an induction furnace is designed, including a body assembly and a tilt assembly. The main body assembly is composed of the induction furnace main body, rotating column, fixed frame, support legs, etc., and the tilt assembly realizes the front and back swing and tilt of the induction furnace main body through mechanical structures such as gears, servo motors, and worms.
Through the setting of the tilt mechanism, the main body of the induction furnace can swing and tilt forward and backward, ensuring more uniform smelting, and at the same time facilitating the drop operation, improving the efficiency of the induction furnace.
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Figure CN222504917U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of induction furnaces, in particular to a tilting mechanism based on induction furnaces. Background Art
[0002] The AC power sources used in induction furnaces include industrial frequency (50Hz or 60Hz), medium frequency (60-10000Hz) and high frequency (higher than 10000Hz). When alternating current passes through the induction coil, an alternating magnetic field is generated around the coil, and the conductive material in the furnace generates an induced potential under the action of the alternating magnetic field. Current (eddy current) is formed at a certain depth on the surface of the charge, and the charge is heated and melted by the eddy current. However, existing induction furnaces are connected to a control system for automatic control of tilting and pouring, and manual tilting and pouring cannot be performed. In addition, the induction furnace cannot be swung back and forth during the heating and melting process, which leads to uneven mixing after heating and melting, thus affecting use. Utility Model Content
[0003] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0004] In view of the above-mentioned and / or existing problems in the tilting mechanism based on the existing induction furnace, the present utility model is proposed.
[0005] Therefore, the problem to be solved by the utility model is that the existing induction furnaces are connected to the control system for automatic control of tilting and pouring and cannot be manually tilted and poured. Moreover, the induction furnace cannot be swung back and forth during the heating and melting process, which leads to uneven mixing after heating and melting, thus affecting use.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a tilting mechanism based on an induction furnace, comprising: a main body assembly, including an induction furnace body, a first rotating column, a fixed frame, a second rotating column and a supporting leg, wherein the first rotating column is fixed to one side of the induction furnace body, the fixed frame is rotatably connected to one end of the first rotating column, the second rotating column is fixed to one side of the fixed frame, and the supporting leg is rotatably connected to one end of the second rotating column; and,
[0007] The tilting assembly is arranged on the main assembly, and comprises a tilting member and a limiting member. The tilting member is arranged on the fixing frame, and the limiting member is arranged on the supporting leg.
[0008] As a preferred solution of the tilting mechanism based on the induction furnace described in the utility model, wherein: the tilting component includes a first gear, a rotating rod, a half gear, a second gear, a first servo motor and a worm, the first gear is fixed to one side of the induction furnace body, the rotating rod is rotatably connected to the fixed frame, the half gear is fixed to one end of the rotating rod, the second gear is fixed to the other end of the rotating rod, the first servo motor is fixed to one side of the fixed frame, the worm is fixed to one end of the output shaft of the first servo motor, and the second gear is meshed with the worm.
[0009] As a preferred solution of the tilting mechanism based on the induction furnace described in the utility model, the tilting part also includes a third gear, a support plate, a second servo motor and a fourth gear, the third gear is fixed to one end of the second rotating column, the support plate is fixed to one side of the support leg, the second servo motor is fixed to the top of the support plate, the fourth gear is fixed to one end of the output shaft of the second servo motor, and the third gear is meshed with the fourth gear.
[0010] As a preferred solution of the tilting mechanism based on the induction furnace described in the utility model, wherein: the tilting component also includes a fifth gear, a slider, a turning handle and a sixth gear, the fifth gear is fixed to one end of the other second rotating column, a sliding groove is opened on the support leg, the slider slides in the sliding groove, the turning handle is rotatably connected to the slider, the sixth gear is fixed to the outside of the turning handle, and the fifth gear is meshed with the sixth gear.
[0011] As a preferred solution of the tilting mechanism based on the induction furnace described in the utility model, wherein: the limiting member includes a limiting column, a pull rod and a spring, a chamber is opened on the support leg, the limiting column moves in the chamber, a limiting groove is opened on the slider, one end of the limiting column is inserted into the limiting groove, the pull rod is fixed to one side of the limiting column, and the spring is arranged at one end of the limiting column.
[0012] The beneficial effects of the utility model are as follows: through the setting of the tilting member, it is convenient to swing and tilt the induction furnace body back and forth, so that the induction furnace body is melted more evenly, and it is also convenient to fall. The setting of the limiting member is used to limit the tilting member. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0014] Figure 1 It is the overall structural diagram of the tilting mechanism based on the induction furnace.
[0015] Figure 2 It is a cross-sectional structural diagram of the tilting member of the tilting mechanism based on the induction furnace.
[0016] Figure 3 It is a cross-sectional structural diagram of the limiter of the tilting mechanism based on the induction furnace.
[0017] In the figure: 101, induction furnace body; 102, first rotating column; 103, fixed frame; 104, second rotating column; 105, supporting leg; 201a, first gear; 201b, rotating rod; 201c, half gear; 201d, second gear; 201e, first servo motor; 201f, worm; 201p, third gear; 201g, supporting plate; 201h, second servo motor; 201i, fourth gear; 201j, fifth gear; 201k, slider; 201m, handle; 201n, sixth gear; W, slide; 202a, limit column; 202b, pull rod; 202c, spring; Q, chamber; S, limit groove. DETAILED DESCRIPTION
[0018] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0019] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0020] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0021] Example 1
[0022] Reference Figure 1 to Figure 3 , which is the first embodiment of the utility model, and this embodiment provides a tilting mechanism based on an induction furnace. The tilting mechanism based on the induction furnace includes a main body component 100h and a tilting component 200. The cooperation of the two facilitates the tilting of the induction furnace main body 101.
[0023] The main body assembly 100 includes an induction furnace body 101, a first rotating column 102, a fixed frame 103, a second rotating column 104 and a support leg 105. The first rotating column 102 is fixed to one side of the induction furnace body 101, the fixed frame 103 is rotatably connected to one end of the first rotating column 102, the second rotating column 104 is fixed to one side of the fixed frame 103, and the support leg 105 is rotatably connected to one end of the second rotating column 104.
[0024] The fixed frame 103 is used to position the first rotating column 102 so that the first rotating column 102 drives the induction furnace body 101 to rotate. The supporting legs 105 are used to position the second rotating column 104 so as to support the fixed frame 103 .
[0025] The tilting assembly 200 is disposed on the main assembly 100 , and includes a tilting member 201 and a limiting member 202 . The tilting member 201 is disposed on the fixing frame 103 , and the limiting member 202 is disposed on the supporting leg 105 .
[0026] The setting of the tilting member 201 facilitates the forward and backward swinging and tilting of the induction furnace body 101 , so that the induction furnace body 101 is melted more evenly and is also convenient for falling. The setting of the limiting member 202 is used to limit the tilting member 201 .
[0027] Example 2
[0028] Reference Figure 1 to Figure 3 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment.
[0029] Specifically, the tilting member 201 includes a first gear 201a, a rotating rod 201b, a half gear 201c, a second gear 201d, a first servo motor 201e and a worm 201f. The first gear 201a is fixed to one side of the induction furnace body 101, the rotating rod 201b is rotatably connected to the fixed frame 103, the half gear 201c is fixed to one end of the rotating rod 201b, the second gear 201d is fixed to the other end of the rotating rod 201b, the first servo motor 201e is fixed to one side of the fixed frame 103, the worm 201f is fixed to one end of the output shaft of the first servo motor 201e, and the second gear 201d is meshed with the worm 201f.
[0030] The first servo motor 201e is used to drive the worm 201f to rotate, and then drive the second gear 201d to rotate, thereby driving the rotating rod 201b to rotate. When the rotating rod 201b rotates, it will drive the half gear 201c to rotate, and then drive the first gear 201a to rotate, thereby driving the induction furnace body 101 to swing back and forth.
[0031] Specifically, the tilting member 201 also includes a third gear 201p, a support plate 201g, a second servo motor 201h and a fourth gear 201i. The third gear 201p is fixed to one end of the second rotating column 104, the support plate 201g is fixed to one side of the support leg 105, the second servo motor 201h is fixed to the top of the support plate 201g, the fourth gear 201i is fixed to one end of the output shaft of the second servo motor 201h, and the third gear 201p is meshed with the fourth gear 201i.
[0032] The support plate 201g is used to support and fix the second servo motor 201h, and the second servo motor 201h is used to drive the fourth gear 201i to rotate, thereby driving the third gear 201p to rotate, thereby driving the third gear 201p to rotate, thereby driving the second rotating column 104 to rotate to drive the induction furnace body 101 to tilt.
[0033] Specifically, the tilting member 201 also includes a fifth gear 201j, a slider 201k, a turning handle 201m and a sixth gear 201n. The fifth gear 201j is fixed to one end of another second rotating column 104. A sliding groove W is provided on the supporting leg 105. The slider 201k slides in the sliding groove W. The turning handle 201m is rotatably connected to the slider 201k. The sixth gear 201n is fixed to the outside of the turning handle 201m. The fifth gear 201j is meshed with the sixth gear 201n.
[0034] The slider 201k is used to adjust the position of the handle 201m, and then adjust the position of the sixth gear 201n. The handle 201m is used to drive the sixth gear 201n to rotate, and then drive the fifth gear 201j to rotate, thereby driving the second rotating column 104 to rotate, thereby driving the induction furnace body 101 to tilt.
[0035] Example 3
[0036] Reference Figure 1 to Figure 3 , which is the third embodiment of the utility model, and this embodiment is based on the first two embodiments.
[0037] Specifically, the limiting member 202 includes a limiting column 202a, a pull rod 202b and a spring 202c. A chamber Q is opened on the support leg 105. The limiting column 202a moves in the chamber Q. A limiting slot S is opened on the slider 201k. One end of the limiting column 202a is inserted into the limiting slot S. The pull rod 202b is fixed to one side of the limiting column 202a. The spring 202c is arranged at one end of the limiting column 202a.
[0038] The spring 202c is used to push the limiting column 202a to move, so that the limiting column 202a is inserted into the limiting groove S to limit the slider 201k. The pull rod 202b is used to pull the limiting column 202a to move.
[0039] When in use, when the induction furnace body 101 needs to be swung back and forth, the first servo motor 201e is first turned on to drive the worm 201f to rotate, thereby driving the second gear 201d to rotate, and then driving the rotating rod 201b to rotate, thereby driving the half gear 201c to rotate, thereby driving the first gear 201a to rotate by driving the half gear 201c, and then driving the induction furnace body 101 to swing back and forth. When the induction furnace body 101 needs to be manually dumped, first pull the handle 201m to drive the slide The block 201k moves, so that the limiting column 202a is inserted into the limiting groove S to fix the slider 201k, and at the same time the fifth gear 201j is engaged with the sixth gear 201n, and then the turning handle 201m is turned to drive the sixth gear 201n to rotate, and then the fifth gear 201j is driven to rotate, thereby driving the second rotating column 104 to rotate, thereby driving the fixed frame 103 to rotate to drive the induction furnace body 101 to tip over, thereby completing the back and forth swinging and manual tipping of the induction furnace body 101.
[0040] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A tilting mechanism based on an induction furnace, characterized in that: include, A main body component (100) comprises an induction furnace body (101), a first rotating column (102), a fixed frame (103), a second rotating column (104) and a supporting leg (105), wherein the first rotating column (102) is fixed to one side of the induction furnace body (101), the fixed frame (103) is rotatably connected to one end of the first rotating column (102), the second rotating column (104) is fixed to one side of the fixed frame (103), and the supporting leg (105) is rotatably connected to one end of the second rotating column (104); and, The tilting assembly (200) is arranged on the main assembly (100), and comprises a tilting member (201) and a limiting member (202); the tilting member (201) is arranged on the fixing frame (103), and the limiting member (202) is arranged on the supporting leg (105).
2. The tilting mechanism based on induction furnace according to claim 1, characterized in that: The tilting member (201) comprises a first gear (201a), a rotating rod (201b), a half gear (201c), a second gear (201d), a first servo motor (201e) and a worm (201f), wherein the first gear (201a) is fixed to one side of the induction furnace body (101), the rotating rod (201b) is rotatably connected to the fixed frame (103), the half gear (201c) is fixed to one end of the rotating rod (201b), the second gear (201d) is fixed to the other end of the rotating rod (201b), the first servo motor (201e) is fixed to one side of the fixed frame (103), the worm (201f) is fixed to one end of the output shaft of the first servo motor (201e), and the second gear (201d) is meshed with the worm (201f).
3. The tilting mechanism based on induction furnace according to claim 2, characterized in that: The tilting member (201) further comprises a third gear (201p), a support plate (201g), a second servo motor (201h) and a fourth gear (201i), wherein the third gear (201p) is fixed to one end of the second rotating column (104), the support plate (201g) is fixed to one side of the support leg (105), the second servo motor (201h) is fixed to the top of the support plate (201g), the fourth gear (201i) is fixed to one end of the output shaft of the second servo motor (201h), and the third gear (201p) is meshed with the fourth gear (201i).
4. The tilting mechanism based on the induction furnace according to claim 3, characterized in that: The tilting member (201) further comprises a fifth gear (201j), a slider (201k), a turning handle (201m) and a sixth gear (201n), wherein the fifth gear (201j) is fixed to one end of the other second rotating column (104), a sliding groove (W) is provided on the supporting leg (105), the slider (201k) slides in the sliding groove (W), the turning handle (201m) is rotatably connected to the slider (201k), the sixth gear (201n) is fixed to the outer side of the turning handle (201m), and the fifth gear (201j) is meshed with the sixth gear (201n).
5. The tilting mechanism based on induction furnace according to claim 4, characterized in that: The limiting member (202) comprises a limiting column (202a), a pull rod (202b) and a spring (202c); a chamber (Q) is provided on the support leg (105); the limiting column (202a) moves in the chamber (Q); a limiting groove (S) is provided on the slider (201k); one end of the limiting column (202a) is inserted into the limiting groove (S); the pull rod (202b) is fixed to one side of the limiting column (202a); and the spring (202c) is arranged at one end of the limiting column (202a).