Simple and convenient hydraulic oil sampling anti-pollution device
By designing a simple hydraulic oil sampling and anti-pollution device, the filtering and sealing design of the slots and rubber pads is used to solve the problem of pollution during the oil sampling process of hydraulic system, improving the accuracy of oil sample detection and reducing costs.
Patent Information
- Application Number
- CN202420059676.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-10
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-01-10
AI Technical Summary
During the oil sampling process of hydraulic system, it is susceptible to pollutants in the on-site environment, resulting in the unqualified oil sample test results.
Design a simple hydraulic oil sampling and anti-pollution device, including sampling bottles, bottle caps, check valves, connecting hoses, connecting pipes, caps, plugs, long cylindrical rubber pads and short cylindrical rubber pads. The device uses the design of slots and rubber pads to filter and seal the plug to prevent contaminants from entering the sampling bottle.
It effectively prevents contamination during hydraulic oil sampling, improves the accuracy of oil sample detection, reduces production costs, and simplifies the design and production of the device.
Smart Images

Figure CN222505892U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sampling equipment, in particular to a simple hydraulic oil sampling anti-pollution device. Background Art
[0002] With the development of the steel industry, hydraulic systems are increasingly being used in mechanical equipment. For the hydraulic system to operate safely and reliably, its oil must ensure qualified cleanliness. Oil contamination can cause failure of hydraulic system control components and wear of actuators. In order to understand the operating status of the oil, it is necessary to regularly sample and test the oil in the hydraulic system. However, in the oil sampling process, due to the presence of many pollutants in the on-site environment and the unsealed sampling bottles used, it is easy to mix pollutants in the on-site environment into the oil sample bottle, resulting in unqualified oil sample test results. Therefore, it is necessary to design a simple hydraulic oil sampling anti-pollution device to ensure the authenticity and reliability of the oil sample during the sampling process. Utility Model Content
[0003] The main purpose of the utility model is to provide a simple hydraulic oil sampling and pollution prevention device, which can effectively solve the problems in the background technology.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] A simple hydraulic oil sampling and pollution prevention device comprises a sampling bottle, wherein the outer wall of the top of the sampling bottle is threadedly connected to a bottle cap, one end of the top of the bottle cap is provided with a one-way valve, the end of the one-way valve away from the bottle cap is connected to a connecting hose, the other end of the top of the bottle cap is provided with a connecting pipe, the outer wall of the connecting pipe is sleeved with a sealing cap, and the outer wall of the connecting pipe is threadedly connected to the inner wall of the sealing cap, an insert tube is inserted into the connecting pipe, a long cylindrical rubber pad is inserted into the top end of the inner part of the insert tube, the outer wall of the long cylindrical rubber pad is bonded to the inner wall of the insert tube, a short cylindrical rubber pad is inserted into the bottom end of the inner part of the insert tube, the outer wall of the short cylindrical rubber pad is bonded to the inner wall of the insert tube, an insert slit is cut in the middle position of the long cylindrical rubber pad and the short cylindrical rubber pad, and the inner walls of the insert slit are in a closed state of squeeze contact.
[0006] Compared with the prior art, the utility model has the following beneficial effects:
[0007] 1. The utility model is not only simple in structure but also ingenious in design, which can effectively prevent the hydraulic oil from being contaminated during sampling and improve the accuracy of oil sample detection.
[0008] 2. The production cost is low and only simple materials are needed to make it, making it easy to promote and use.
[0009] 3. It can remove dust and debris on the sampling head during the sampling process to avoid contamination. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a structural schematic diagram of a simple hydraulic oil sampling and pollution prevention device of the utility model;
[0011] Figure 2 This is a schematic diagram of the separation structure of a sampling bottle, a bottle cap, a connecting pipe and a sealing cap of a simple hydraulic oil sampling and pollution prevention device of the utility model;
[0012] Figure 3 The utility model is a schematic cross-sectional structure diagram of a connecting pipe, an insert tube, a long cylindrical rubber pad and a short cylindrical rubber pad of a simple hydraulic oil sampling anti-pollution device.
[0013] In the figure: 1. sampling bottle; 2. bottle cap; 3. one-way valve; 4. connecting hose; 5. connecting pipe; 6. sealing cap; 7. insert cylinder; 8. long cylindrical rubber pad; 9. short cylindrical rubber pad; 10. insert seam. DETAILED DESCRIPTION
[0014] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0015] like Figure 1-3 As shown, a simple hydraulic oil sampling anti-pollution device comprises a sampling bottle 1, the outer wall of the top of the sampling bottle 1 is threadedly connected with a bottle cap 2, a one-way valve 3 is arranged at one end of the top of the bottle cap 2, a connecting hose 4 is connected to the end of the one-way valve 3 away from the bottle cap 2, a connecting pipe 5 is arranged at the other end of the top of the bottle cap 2, a sealing cap 6 is sleeved on the outer wall of the connecting pipe 5, and the outer wall of the connecting pipe 5 is threadedly connected with the inner wall of the sealing cap 6, an insert tube 7 is inserted inside the connecting pipe 5, and a long cylindrical rubber pad 8 is inserted at the top end of the inner part of the insert tube 7 The outer wall of the long cylindrical rubber pad 8 is bonded to the inner wall of the insert tube 7, and a short cylindrical rubber pad 9 is inserted at the inner bottom end of the insert tube 7. The outer wall of the short cylindrical rubber pad 9 is bonded to the inner wall of the insert tube 7. A slot 10 is opened in the middle of the long cylindrical rubber pad 8 and the short cylindrical rubber pad 9, and the inner walls of the slot 10 are in a closed state of squeezed contact to ensure sealing. When the plug squeezes the slot 10, the contact closed state is expanded and opened, and the opened inner wall will fit the outer wall of the plug to achieve the effect of filtering and dust removal.
[0016] Working principle: When sampling, first determine whether the bottle cap 2 and the sampling bottle 1 are in a tightly connected relationship. If the connection is found to be unstable, the bottle cap 2 needs to be screwed to maintain a tight threaded connection with the sampling bottle 1, and the sealing cap 6 threadedly connected to the outer wall of the connecting tube 5 is removed. The hydraulic meter line plug of the hydraulic station sampling point is connected to the slit 10 cut on the long cylindrical rubber pad 8 and the short cylindrical rubber pad 9 in the plug tube 7. When the plug passes through the slit 10 on the long cylindrical rubber pad 8, the dust adhering to the outer wall can be isolated and blocked to prevent the dust from entering the interior of the sampling bottle 1 through the connecting tube 5 and infecting the sample. When it passes through the long cylindrical rubber pad 8 and then the slit 10 on the short cylindrical rubber pad 9, the dust on the outer surface of the plug can be filtered again to prevent some dust with strong adhesion from contacting the inner wall of the slit 10 on the long cylindrical rubber pad 8 and being brought in along with the insertion of the plug. The interior of the sampling bottle 1 plays a role of insurance. After the plug passes through the short cylindrical rubber pad 9, it is inserted into the internal top of the sampling bottle 1 and transports the sample into it. The sample enters the interior between the sampling bottle 1 and the bottle cap 2, and the air inside is discharged unidirectionally into the connecting hose 4 through the one-way valve 3, ensuring the pressure balance in the sampling bottle 1. At the same time, it is ensured that the sampling bottle 1 is always in a closed state during the sampling process, effectively avoiding the problem of pollutants being directly sampled in the environment and mixed into the oil sample bottle. After the sampling is completed, the plug and the insert tube 7 are directly taken out from the connecting tube 5, and then the sealing cap 6 is sleeved on the outer wall of the connecting tube 5 and threadedly connected thereto, and then transferred to the inspection place. The insert tube 7 is taken out to avoid the problem that when the plug is pulled out, the gap of the insert slit 10 becomes larger, causing the dust blocked between the long cylindrical rubber pad 8 and the short cylindrical rubber pad 9 to fall into the sampling bottle 1 from the enlarged gap.
[0017] The circuits, electronic components and control modules involved are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the utility model does not involve improvements to software and methods.
[0018] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A simple hydraulic oil sampling and pollution prevention device, comprising a sampling bottle (1), characterized in that: The outer wall of the top of the sampling bottle (1) is threadedly connected to a bottle cap (2); a one-way valve (3) is provided at one end of the top of the bottle cap (2); an end of the one-way valve (3) away from the bottle cap (2) is connected to a connecting hose (4); a connecting pipe (5) is provided at the other end of the top of the bottle cap (2); a sealing cap (6) is sleeved on the outer wall of the connecting pipe (5); the outer wall of the connecting pipe (5) is threadedly connected to the inner wall of the sealing cap (6); an insert (7) is inserted into the interior of the connecting pipe (5); A long cylindrical rubber pad (8) is inserted at the top end of the insert tube (7), and the outer wall of the long cylindrical rubber pad (8) is bonded to the inner wall of the insert tube (7). A short cylindrical rubber pad (9) is inserted at the bottom end of the insert tube (7), and the outer wall of the short cylindrical rubber pad (9) is bonded to the inner wall of the insert tube (7). Insertion slits (10) are cut in the middle of the long cylindrical rubber pad (8) and the short cylindrical rubber pad (9), and the inner walls of the insertion slits (10) are in a closed state of squeeze contact.