Measuring device for eddy current sensor
By designing a measuring device including a base, a drive motor, a control display, a support frame and a stabilizing mechanism, the problem of difficult to quickly and accurately adjust the spacing between the eddy current sensor and the test sample in the prior art is solved, and high-precision testing is achieved Data and stable mobile components effects.
Patent Information
- Application Number
- CN202420487177.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-13
AI Technical Summary
Existing measuring devices are difficult to quickly and accurately adjust the spacing between the eddy current sensor and the test sample block, resulting in insufficient accuracy in the test data.
A measuring device including a base, a drive motor, a control display, a support frame and a stabilizing mechanism is designed. Through the cooperation of the screw and the ball slider, the distance between the sensing probe and the test sample is quickly and accurately adjusted, and the moving friction force is reduced through the stabilization mechanism to ensure the stability of the moving assembly.
It realizes rapid and precise adjustment of the spacing between the eddy current sensor and the test sample block, improves the accuracy of the test data, reduces the moving friction, and ensures the stability of the moving components.
Smart Images

Figure CN222506544U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sensor testing, and more specifically to a measuring device for an eddy current sensor. Background Art
[0002] Sensors made based on the eddy current effect are called eddy current sensors, which are widely used in the electric power, petroleum, chemical, metallurgy and other industries. In the production process of eddy current sensors, measuring devices are needed to test their sensitivity to ensure product quality and reduce the probability of failure in actual use.
[0003] Based on the above, it is found that when the existing measuring device is in use, it is difficult to quickly and accurately adjust the distance between the eddy current sensor and the test sample block, making it difficult for the eddy current sensor to be moved to the specified position quickly and accurately, resulting in the test data of the eddy current sensor being inaccurate. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a measuring device for an eddy current sensor. This solution can quickly and accurately adjust the sensor and the test sample block to ensure the accuracy of the test data of the eddy current sensor, and can guide the movement of the moving component while reducing the moving friction to ensure the movement stability of the moving component.
[0005] To solve the above problems, the utility model adopts the following technical solutions.
[0006] A measuring device for an eddy current sensor comprises a base, one end of the base is fixedly connected to a driving motor, and the top surface of the base is fixedly connected to a control display on one side, a pair of support frames are slidably connected to the center of the top surface of the base, stabilizing mechanisms are provided on both sides of the support frames, the output end of the driving motor is fixedly connected to a screw rod, a pair of ball sliders are sleeved on the outer side of the screw rod, the top surface of the support frame is fixedly connected to a mounting plate, two mounting plates are respectively penetrated by sensing probes and test sample plates, and one end of the sensing probe is electrically connected to the control display.
[0007] Furthermore, the stabilizing mechanism comprises a guide rail, a support rod is sleeved on the outer side of the guide rail, grooves are provided on both sides and the top surface of the guide rail, and one end of the support rod is movably connected to a plurality of movable balls on the inner side.
[0008] Furthermore, the screw rod and the ball slider are both located inside the base, and the screw rod is movably connected to the base, and the ball slider is slidably connected to the base.
[0009] Furthermore, the outer surface of the screw rod is provided with two sections of rotating threads with the same length and opposite directions, and the two sections of rotating threads are respectively matched with two ball sliders, and the top surface of the ball slider is fixedly connected to the bottom surface of the support frame.
[0010] Furthermore, nuts are threadedly connected on both sides of the connection between the sensing probe and the test sample plate and the corresponding mounting plate.
[0011] Furthermore, the support rod is arranged in an L shape, and an inner end of the support rod is fixedly connected to the support frame.
[0012] Furthermore, the guide rail is fixedly connected to the top surface of the base, and one side of the movable ball is fitted in the groove.
[0013] Compared with the prior art, the utility model has at least the following beneficial technical effects:
[0014] (1) This solution fixes the sensor probe and the test sample plate by setting up two mounting plates. Then, the rotation of the screw rod cooperates with the two rotating threads to make the two support frames drive the two mounting plates to move synchronously in opposite directions, thereby adjusting the distance between the sensor probe and the test sample block. Compared with the existing technology, the sensor and the test sample block can be adjusted quickly and accurately to ensure the accuracy of the test data of the eddy current sensor.
[0015] (2) By setting up a stabilizing mechanism, the movement of the support frame drives the support rod to slide on the outside of the guide rail. The guide rail is fixedly connected to the top surface of the base, and one side of the movable ball is in contact with the groove. When the support rod moves, the movable ball rubs against the groove, and the movable ball rotates, thereby reducing the moving friction. Compared with the prior art, the moving component can be guided and the moving friction can be reduced, thereby ensuring the moving stability of the moving component. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the position relationship between the screw rod and the support frame of the utility model;
[0018] Figure 3 This is a disassembled diagram of the mounting plate and the sensor probe of the utility model;
[0019] Figure 4 It is a disassembled diagram of the stabilizing mechanism of the utility model.
[0020] Description of the numbers in the figure:
[0021] 1. Base; 2. Drive motor; 3. Control display; 4. Support frame; 5. Stabilizing mechanism; 6. Screw; 7. Ball slider; 8. Mounting plate; 9. Sensor probe; 10. Test sample plate; 11. Guide rail; 12. Support rod; 13. Groove; 14. Movable ball. DETAILED DESCRIPTION
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.
[0023] Example:
[0024] See also Figure 1-4 A measuring device for an eddy current sensor comprises a base 1, one end of the base 1 is fixedly connected to a driving motor 2, and a control display 3 is fixedly connected to the top surface of the base 1 on one side, a pair of support frames 4 are slidably connected to the center of the top surface of the base 1, and stabilizing mechanisms 5 are arranged on both sides of the support frames 4, a screw rod 6 is fixedly connected to the output end of the driving motor 2, a pair of ball sliders 7 are sleeved on the outer side of the screw rod 6, a mounting plate 8 is fixedly connected to the top surface of the support frame 4, and a sensing probe 9 and a test sample plate 10 are respectively penetrated by the two mounting plates 8, and the sensing probe 9 is first connected to the corresponding mounting plate 8 through a nut, and is electrically connected to the control display 3.
[0025] See also Figure 4 The stabilizing mechanism 5 includes a guide rail 11, a support rod 12 is sleeved on the outer side of the guide rail 11, and grooves 13 are provided on both sides and the top surface of the guide rail 11. One end of the support rod 12 is movably connected to a plurality of movable balls 14 on the inner side. In order to ensure the stability of the distance adjustment between the sensor and the test sample, a stabilizing mechanism 5 is provided.
[0026] See also Figure 2 The screw rod 6 and the ball slider 7 are both located inside the base 1 , and the screw rod 6 is movably connected to the base 1 , and the ball slider 7 is slidably connected to the base 1 , and the screw rod 6 is driven to rotate by the driving motor 2 .
[0027] See also Figure 2 The outer surface of the screw rod 6 is provided with two rotating threads of the same length and opposite directions, and the two rotating threads are respectively matched with the two ball sliders 7. The top surface of the ball slider 7 is fixedly connected to the bottom surface of the support frame 4. The rotation of the screw rod 6 cooperates with the two rotating threads, so that the two support frames 4 respectively drive the two mounting plates 8 to move synchronously in opposite directions, thereby adjusting the distance between the sensor probe 9 and the test sample block.
[0028] See also Figure 3 , the connection between the sensor probe 9 and the test sample plate 10 and the corresponding mounting plate 8 is threadedly connected with nuts on both sides, and one end of the sensor probe 9 is electrically connected to the control display 3. The test sample block is placed on the top surface of the test sample plate 10, and the test sample plate 10 is slid so that the horizontal position of the test sample block is flush with the sensor probe 9. The position of the test sample plate 10 is fixed by the nut, and then the sensor detection work can be performed through the control display 3.
[0029] See also Figure 4 The support rod 12 is arranged in an L shape, and one end of the support rod 12 on the inner side is fixedly connected to the support frame 4. The movement of the support frame 4 drives the support rod 12 to slide on the outer side of the guide rail 11.
[0030] See also Figure 4 The guide rail 11 is fixedly connected to the top surface of the base 1, one side of the movable ball 14 is in contact with the groove 13, and when the support rod 12 moves, the movable ball 14 rubs against the groove 13, and the movable ball 14 rotates, thereby reducing the friction of movement.
[0031] When in use: first connect the sensor probe 9 to the corresponding mounting plate 8 through the nut, and make it electrically connected to the control display 3, place the test sample block on the top surface of the test sample plate 10, slide the test sample plate 10 to make the horizontal position of the test sample block flush with the sensor probe 9, and then fix the position of the test sample plate 10 through the nut, and then the sensor detection work can be carried out through the control display 3. During the test, the lead screw 6 is driven to rotate by the driving motor 2. The rotation of the lead screw 6 cooperates with the two-section rotating thread to make the two support frames 4 drive the two mounting plates 8 to move synchronously in opposite directions respectively, thereby adjusting the distance between the sensor probe 9 and the test sample block. The movement of the support frame 4 drives the support rod 12 to slide on the outside of the guide rail 11. The guide rail 11 is fixedly connected to the top surface of the base 1, and one side of the movable ball 14 is in contact with the groove 13. When the support rod 12 moves, the movable ball 14 rubs against the groove 13, and the movable ball 14 rotates to reduce the moving friction.
[0032] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0033] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. A measuring device for an eddy current sensor, characterized in that: The invention comprises a base (1), one end of which is fixedly connected to a driving motor (2), and a top surface of the base (1) is fixedly connected to a control display (3) on one side, a pair of support frames (4) are slidably connected to the center of the top surface of the base (1), and stabilizing mechanisms (5) are arranged on both sides of the support frames (4), an output end of the driving motor (2) is fixedly connected to a screw rod (6), a pair of ball sliders (7) are sleeved on the outer side of the screw rod (6), and a mounting plate (8) is fixedly connected to the top surface of the support frame (4), and a sensing probe (9) and a test sample plate (10) are respectively penetrated by the two mounting plates (8), and one end of the sensing probe (9) is electrically connected to the control display (3).
2. A measuring device for an eddy current sensor according to claim 1, characterized in that: The stabilizing mechanism (5) comprises a guide rail (11), a support rod (12) is sleeved on the outer side of the guide rail (11), grooves (13) are provided on both sides and the top surface of the guide rail (11), and one end of the support rod (12) is movably connected to a plurality of movable balls (14) on the inner side.
3. A measuring device for an eddy current sensor according to claim 2, characterized in that: The support rod (12) is arranged in an L shape.
4. A measuring device for an eddy current sensor according to claim 3, characterized in that: One end of the support rod (12) close to the inner side is fixedly connected to the support frame (4).
5. A measuring device for an eddy current sensor according to claim 2, characterized in that: The guide rail (11) is fixedly connected to the top surface of the base (1), and one side of the movable ball (14) is in contact with the groove (13).
6. A measuring device for an eddy current sensor according to claim 1, characterized in that: The screw rod (6) and the ball slider (7) are both located inside the base (1), and the screw rod (6) is movably connected to the base (1), and the ball slider (7) is slidably connected to the base (1).
7. A measuring device for an eddy current sensor according to claim 1, characterized in that: The outer surface of the screw rod (6) is provided with two sections of rotating threads with the same length and opposite directions.
8. A measuring device for an eddy current sensor according to claim 7, characterized in that: The two sections of rotating threads of the screw rod (6) are respectively matched with the two ball sliders (7).
9. A measuring device for an eddy current sensor according to claim 8, characterized in that: The top surface of the ball slider (7) is fixedly connected to the bottom surface of the support frame (4).
10. A measuring device for an eddy current sensor according to claim 1, characterized in that: Nuts are threadedly connected on both sides of the connection between the sensing probe (9) and the test sample plate (10) and the corresponding mounting plate (8).