Auxiliary member for solar module lamination

Abstract

The utility model provides an auxiliary component for laminating a solar module, which comprises a silica gel plate fixing frame, a laminating frame and a plurality of flexible elastic bands, the elastic bands connect the laminating frame with the silica gel plate fixing frame, pull the laminating frame from a force balance direction and keep the laminating frame in a first rectangular area enclosed by the silica gel plate fixing frame, and the elastic bands are used for fixing the laminating frame on the silica gel plate fixing frame. The laminated frame comprises a plurality of units, and each unit encloses a second rectangular area. According to the auxiliary component for laminating the solar module, laminating frames do not need to be manually placed on the laminating pieces one by one, the auxiliary component can be directly installed on a laminating machine through the silica gel plate fixing frame, and after a plurality of laminating pieces are conveyed to a preset position below an upper box, the laminating pieces are conveyed to the preset position through the silica gel plate fixing frame in the laminating process. And the laminating frame falls onto a platform where the to-be-laminated pieces are located, and units of the laminating frame are arranged on the peripheries of all the to-be-laminated pieces in a sleeving mode in one-time operation.

Description

Technical Field

[0001] The utility model relates to the field of photovoltaic components, in particular to an auxiliary component for laminating solar modules. Background Art

[0002] With the development of the photovoltaic industry, the production efficiency of photovoltaic modules continues to improve. The degree of automation determines the manufacturing cost of photovoltaic modules. The use of automation to replace manual work has become an important means for the entire photovoltaic industry to continuously improve its competitiveness.

[0003] The lamination process in the manufacture of photovoltaic modules is to place the already laminated photovoltaic semi-finished modules (such as tempered glass, EVA, battery string array, EVA, and backplane) with the laminated silicone sheet between the upper and lower chambers of the laminator. When the module enters the laminator for vacuuming and lamination, all the bubbles generated by the melting of EVA are squeezed out, and the EVA is fully cross-linked by pressurizing, and the EVA bonds the tempered glass, battery string, and backplane together to form a whole.

[0004] The structure of the double-glass module is a five-layer structure of glass, film, battery string, film, and glass. During the lamination process, the film is heated to melt and flow to squeeze out all the bubbles in the laminated component to the edge of the photovoltaic module glass. Due to the lamination pressure, the thickness of the film at the edge of the photovoltaic module will become lower. After being exposed to harsh external environments, the module is prone to delamination, PID failure and other abnormalities. Therefore, a lamination frame is usually added to the double-glass module to prevent overpressure problems and ensure the overall thickness of the edge of the photovoltaic module.

[0005] The existing lamination line requires at least two people to place the frames and one person to take the frames. Frequent handling of the lamination frames causes frame deformation, increasing the risk of frame explosion and puncture of the silicone sheet. Utility Model Content

[0006] In order to solve at least one technical problem of the prior art, the utility model provides an auxiliary component for laminating a solar module.

[0007] Auxiliary components for laminating solar modules include a silicone plate fixing frame, a laminating frame and multiple flexible elastic bands. The elastic bands connect the laminating frame and the silicone plate fixing frame and pull the laminating frame in the force balance direction to keep the laminating frame in a first rectangular area surrounded by the silicone plate fixing frame. The laminating frame includes multiple units, each of which surrounds a second rectangular area.

[0008] In some embodiments, the silicone plate fixing frame includes a pair of long sides extending along a first direction and a pair of short sides extending along a second direction perpendicular to the first direction, and the long sides and the short sides surround a first rectangular area.

[0009] All units of the lamination frame are arranged in a single row along a first direction, and the elastic bands respectively connect two side edges of the lamination frame extending along the first direction with corresponding long sides of the silicone plate fixing frame.

[0010] In some embodiments, all units of the lamination frame are connected as a whole, or each unit or part of the units of the lamination frame are physically separated from each other.

[0011] In some embodiments, the long side of the second rectangular area extends along the second direction, and the short side of the second rectangular area extends along the first direction.

[0012] In some embodiments, the silicone plate fixing frame includes a pair of long sides extending along a first direction and a pair of short sides extending along a second direction perpendicular to the first direction, the long sides and the short sides enclose a first rectangular area, the laminating frame is arranged in the first rectangular area, the laminating frame includes a pair of complete long straight sides extending continuously along the first direction and a pair of short straight sides extending along the second direction, the pair of long straight sides and the pair of short straight sides enclose a rectangular area, a plurality of intermediate rods connecting the pair of long straight sides and parallel to the pair of short straight sides divide the rectangular area into a plurality of second rectangular areas, and the two ends of the elastic band are respectively connected to the long sides and the corresponding long straight sides.

[0013] In some embodiments, the elastic band is in a stretched state, and the elastic band extends laterally to apply a lateral force to the lamination frame.

[0014] In some embodiments, the lamination frame is provided with a first connection hole, the silicone plate fixing frame is provided with a second connection hole, and both ends of the elastic band are buckled in the first connection hole and the second connection hole.

[0015] In some embodiments, the long side and the short side of the silicone plate fixing frame are detachably connected.

[0016] In some embodiments, the elastic band is made of rubber.

[0017] Compared with the prior art, the auxiliary component for laminating solar modules provided in the embodiment of the utility model does not require manual placement of lamination frames for each laminated component one by one, but can be directly installed on the laminator through a silicone plate fixing frame. After many laminated components are conveyed to the predetermined position under the upper box, during the lamination process, the lamination frame falls onto the platform where the components to be laminated are located, and the units of the lamination frame are covered on the periphery of all the components to be laminated in one operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 An auxiliary member for laminating a solar module according to an embodiment of the present disclosure is schematically shown.

[0019] Figure 2 The laminated frame structure according to an embodiment of the present disclosure is schematically shown.

[0020] Figure 3 The structure of an elastic band interconnecting a lamination frame and a silicone plate fixing frame according to an embodiment of the present disclosure is schematically shown.

[0021] Figure 4 The structure of a lamination device using an auxiliary member for lamination of solar modules according to an embodiment of the present disclosure is schematically shown. DETAILED DESCRIPTION

[0022] The following embodiments of the technical solution of the present application are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.

[0023] Figure 1 An auxiliary member for laminating a solar module according to an embodiment of the present disclosure is schematically shown. Figure 2 The laminated frame structure according to an embodiment of the present disclosure is schematically shown. Figure 3 The structure of an elastic band connecting a lamination frame and a silicone plate fixing frame according to an embodiment of the present disclosure is schematically shown.

[0024] Please refer to Figure 1 In one embodiment of the present disclosure, the auxiliary component for laminating a solar module includes a laminating frame 40, a silicone plate fixing frame 50, and a plurality of flexible elastic bands 60. The elastic bands 60 connect the laminating frame 40 and the silicone plate fixing frame 50, and pull the laminating frame 40 in the force balance direction to keep the laminating frame 40 in the first rectangular area 51 surrounded by the silicone plate fixing frame 50. The laminating frame 40 includes a plurality of units 41, and each unit 41 surrounds a second rectangular area 42.

[0025] In one embodiment, please refer to Figure 1, the silicone plate fixing frame 50 encloses a first rectangular area 51, the laminating frame 40 is arranged in the first rectangular area 51, and at least one pair of opposite side edges of the laminating frame 40 are respectively connected to the side of the silicone plate fixing frame 50 through the elastic band 60. For example, the silicone plate fixing frame 50 includes a pair of long sides 52 extending along the first direction D1 and a pair of short sides 53 extending along the second direction D2 perpendicular to the first direction D1. The long sides 52 of the pair of silicone plate fixing frames 50 and the short sides 53 of the pair of silicone plate fixing frames 50 enclose the first rectangular area 51, and the laminating frame 40 is arranged in the first rectangular area 51. The two side edges of the laminating frame 40 extending along the first direction D1 are respectively connected to the long sides 52 of the silicone plate fixing frame 50 through the elastic band 60. The outer contour of the laminating frame 40 is rectangular, and its two longer sides are connected to the long sides 52 of the silicone plate fixing frame 50 through the elastic band 60. The elastic band 60 has elasticity, for example, the elastic band can be made of rubber. The laterally tensioned elastic bands 60 pull the laminating frame 40 from a symmetrical position, so that the laminating frame 40 is suspended in the silicone plate fixing frame 50. Each elastic band 60 is of equal length and made of the same material, and has the same stretched length. The tension on both sides of the laminating frame 40 is balanced, and the laminating frame 40 is kept on a horizontal plane and in the center of the silicone plate fixing frame 50. The silicone plate fixing frame 50 and the laminating frame 40 can be installed and removed as a whole, which brings certain conveniences. For example, when the silicone plate 30 needs to be replaced, it is only necessary to release the connection between the silicone plate fixing frame 50 and the upper box 10 without removing each elastic band 60.

[0026] Optionally, the long side 52 and the short side 53 of the silicone plate fixing frame 50 are detachably connected, for example, by bolts.

[0027] In one embodiment, elastic bands 60 are symmetrically arranged on opposite sides of the laminating frame 40, and the elastic bands 60 are stretched laterally. The laminating frame 40 is placed flat below the upper box 10, and the elastic bands 60 extend laterally and are in a stretched state, that is, the laminating frame 40 is subjected to a lateral pulling force from the elastic bands 60 in a symmetrical direction in the horizontal direction. The lateral stretching of the elastic bands 60 can reduce the vertical bouncing of the laminating frame 40.

[0028] Please refer to Figure 2In one embodiment, the laminating frame 40 includes a plurality of units 41, each unit 41 defining a second rectangular area 42. The length and width of the second rectangular area 42 are slightly larger than the length and width of the part to be laminated, respectively, so as to accommodate the part to be laminated. These units 41 of the laminating frame 40 are arrayed, for example, all the units 41 of the laminating frame 40 are sequentially arranged in a single row in the first direction D1. Specifically, the long side of the second rectangular area 42 extends along the second direction D2, and the short side of the second rectangular area 42 extends along the first direction D1. The first direction D1 can be used as the feeding direction of the part to be laminated. Specifically, a plurality of parts to be laminated enter the laminating device along the first direction D1, and are lined up along the first direction D1, and each part to be laminated stops directly below a second rectangular area 42 accordingly. When the upper box 10 is pressed down, the laminating frame 40 falls synchronously, and each part to be laminated can be surrounded by a unit 41.

[0029] All units 41 of the laminate frame 40 are connected as a whole. Figure 2 In the illustrated embodiment, the laminate frame 40 comprises a pair of long straight sides 43 parallel to each other and extending continuously, and a pair of short straight sides 44 respectively connecting the two ends of the pair of long sides 52, the pair of long straight sides 43 and the pair of short straight sides 44 constitute a rectangular frame, and a plurality of intermediate rods 45 connected to the pair of long straight sides and parallel to the pair of short straight sides are provided in the rectangular frame, and the intermediate rods 45 divide the area in the rectangular frame into a plurality of second rectangular areas 42. The short straight sides 44 and the long straight sides 43, and the intermediate rods 45 and the long straight sides 43 can be connected by welding, or can be detachably connected by fasteners. The long straight sides 43 are complete rods extending along the first direction D1, and the short straight sides 44 extend along the second direction D2.

[0030] Optionally, adjacent second rectangular areas 42 share a middle rod 45 .

[0031] Optionally, two middle rods 45 close to each other are arranged between adjacent second rectangular areas 42 .

[0032] In other specific embodiments, each unit 41 of the laminate frame 40 is connected as a whole by a detachable connector. After the connector is removed, all units 41 of the laminate frame 40 can be separated into independent smaller rectangular frames. The laminate frame of this embodiment is not illustrated in the drawings.

[0033] In one embodiment, each unit 41 or part of the units 41 of the lamination frame 40 is physically separated from each other. For example, each unit 41 is in the shape of a rectangular frame, independent of each other and not connected to each other. The lamination frame of this embodiment is not illustrated in the drawings.

[0034] Figure 3 The schematic diagram shows the connection structure of the elastic band 60, the lamination frame 40 and the silicone plate fixing frame 50 according to an embodiment of the present disclosure. Figure 3 In one embodiment, the laminating frame 40 is provided with a first connection hole 46, the silicone plate fixing frame 50 is provided with a second connection hole 54, and the two ends of the elastic band 60 are respectively connected to the first connection hole 46 and the second connection hole 54. For example, the sides of the two long sides of the laminating frame 40 are respectively provided with a plurality of first connection holes 46, and the long sides 52 of the silicone plate fixing frame 50 are provided with second connection holes 54 corresponding to the first connection holes 46. The two ends of the elastic band 60 are respectively provided with closed rings 61, and the rings 61 are respectively bolted at the first connection hole 46 and the second connection hole 54.

[0035] The auxiliary component for laminating a solar module disclosed in the present invention can be installed on a laminator for use. For example, please refer to Figure 4 The photovoltaic module laminating machine includes an upper box 10, and the auxiliary components for laminating the solar module are horizontally arranged just below the upper box 10. The upper box 10 has a chamber 11 with a mouth facing downward, and the mouth of the chamber 11 is covered with a silicone plate 30, and the silicone plate 30 is fixed at the edge of the mouth by a silicone plate fixing frame 50. The laminating frame 40 is fixed just below the upper box 10 by an elastic band 60, so that it can fall synchronously with the closing of the upper box 10.

[0036] Further references Figure 1 In one embodiment, the chamber 11 of the upper box 10 is inflated with gas, which can expand and bulge the silicone plate 30, and apply pressure to the laminated parts placed on the horizontal plane to squeeze out the bubbles in the molten packaging glue. The silicone plate fixing frame 50 extends along the edge of the mouth of the chamber 11, presses on the silicone plate 30, and is fixed to the upper box 10. Optionally, additional sealing treatment can be performed between the edge of the mouth of the chamber 11 and the silicone plate 30 to prevent gas leakage in the chamber 11.

[0037] The laminating machine using the auxiliary component for laminating solar modules disclosed in the present invention does not need to manually place the laminating frame for each laminated part, but after a plurality of laminated parts are conveyed to a predetermined position below the upper box 10, the laminating frame 40 is made to fall as a whole onto the platform where the laminated parts are located during the closing process of the upper box 10, and the units 41 of the laminating frame 40 are put around the periphery of all the laminated parts in one operation. Since the elastic band 60 is flexible, it will not scratch the silicone plate 30.

[0038] In one embodiment, if Figure 4 As shown, a photovoltaic assembly heating plate 20 for heating is provided below the upper box 10 , and the photovoltaic assembly 90 is arranged on the heating plate 20 . An upper high-temperature cloth 70 and a lower high-temperature cloth 80 are provided above and below the photovoltaic assembly 90 , respectively.

[0039] The laminating frame 40 and the silicone plate fixing frame 50 are connected by an elastic band 60. When the silicone plate fixing frame 50 is installed on the upper box 10, the laminating frame 40 can be installed on the upper box 10 together. When replacing the silicone plate 30, it is only necessary to release the connection between the silicone plate fixing frame 50 and remove the silicone plate fixing frame 50 and the laminating frame 40 together, without having to remove the silicone plate fixing frame 50 and the laminating frame 40 separately twice, thereby saving operation time.

[0040] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A solar module lamination auxiliary member, characterized in that: The invention comprises a silicone plate fixing frame, a laminating frame and a plurality of flexible elastic bands, wherein the elastic bands connect the laminating frame and the silicone plate fixing frame and pull the laminating frame in the force balance direction to keep the laminating frame in a first rectangular area surrounded by the silicone plate fixing frame, wherein the laminating frame comprises a plurality of units, each of which surrounds a second rectangular area.

2. The auxiliary member for lamination of solar modules according to claim 1, characterized in that: The silicone plate fixing frame includes a pair of long sides extending along a first direction and a pair of short sides extending along a second direction perpendicular to the first direction, wherein the long sides and the short sides surround and form the first rectangular area. All units of the lamination frame are arranged in a single row along the first direction, and the elastic bands respectively connect two side edges of the lamination frame extending along the first direction with corresponding long sides of the silicone plate fixing frame.

3. The auxiliary member for lamination of solar modules according to claim 2, characterized in that: All units of the laminate frame are connected as a whole, or each unit or part of the units of the laminate frame are physically separated from each other.

4. The auxiliary member for lamination of solar modules according to claim 2, characterized in that: The long side of the second rectangular area extends along the second direction, and the short side of the second rectangular area extends along the first direction.

5. The solar module lamination auxiliary member according to claim 2, characterized in that: The silicone plate fixing frame includes a pair of long sides extending along a first direction and a pair of short sides extending along a second direction perpendicular to the first direction, wherein the long sides and the short sides enclose a first rectangular area. The lamination frame is arranged in the first rectangular area, and the lamination frame comprises a pair of complete long straight sides extending continuously along the first direction and a pair of short straight sides extending along the second direction, the pair of long straight sides and the pair of short straight sides enclose a rectangular area, and a plurality of middle rods connecting the pair of long straight sides and parallel to the pair of short straight sides divide the rectangular area into a plurality of second rectangular areas. Two ends of the elastic band are respectively connected to the long side and the corresponding long straight side.

6. The auxiliary member for lamination of solar modules according to claim 2, characterized in that: The elastic band is in a stretched state, and the elastic band extends transversely to apply a transverse force to the lamination frame.

7. The auxiliary member for lamination of solar modules according to claim 2, characterized in that: The lamination frame is provided with a first connection hole, the silicone plate fixing frame is provided with a second connection hole, and both ends of the elastic band are buckled in the first connection hole and the second connection hole.

8. The solar module lamination auxiliary member according to claim 2, characterized in that: The long side and the short side of the silica gel plate fixing frame are detachably connected.

9. The auxiliary member for lamination of solar modules according to any one of claims 1 to 8, characterized in that: The elastic band is made of rubber.

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