Efficient polysaccharide cracking device
By designing a multi-layer irradiation mechanism and disturbance assembly in a polysaccharide high-efficiency cracking device, the problem of fixing and lack of stirring of the ultraviolet light source in the existing device is solved, and the uniform irradiation of the solution and the significant improvement of the reaction efficiency is achieved.
Patent Information
- Application Number
- CN202421081513.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-05-17
AI Technical Summary
In the existing polysaccharide cracking device, the ultraviolet light source is fixed to the upper part, resulting in insufficient irradiation of the bottom solution, incomplete reaction, and lack of agitating devices, which makes the efficiency inefficient.
A highly efficient polysaccharide cracking device is designed, using a multi-layer irradiation mechanism and disturbance assembly. The position and angle of the ultraviolet lamp are adjusted through the sliding table and connecting rod to ensure that the solution is fully cracked under multi-point irradiation, and at the same time, the disturbance frame is driven by the driving motor. Solution, speed up the reaction speed.
The uniform irradiation of the solution is achieved, the reaction is more thorough, and the efficiency is significantly improved, which solves the problems of insufficient irradiation and lack of stirring in the existing devices.
Smart Images
Figure CN222510935U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cracking equipment, in particular to a polysaccharide efficient cracking device. Background Art
[0002] Plant polysaccharides, also known as plant polysaccharides, are compounds composed of many identical or different monosaccharides with α or β glycosidic bonds. They are commonly found in plants in nature, including starch, cellulose, polysaccharides, pectin, etc. Due to the wide range of sources of plant polysaccharides, the molecular composition and molecular weight of different plant polysaccharides are different. Some plant polysaccharides, such as starch, cellulose, and pectin, have long become an important part of people's daily lives.
[0003] When extracting plant polysaccharides, a cleavage reaction is generally formed under ultraviolet light, and the solution after the reaction is discharged from the bottom. However, when the existing reactor is working, the ultraviolet lamp is generally set at the upper part of the reactor, and the solution to be reacted at the bottom is not fully irradiated, resulting in an incomplete reaction. In addition, there is no stirring function inside the reactor, resulting in low working efficiency. Based on this, the present application designs a reaction device that can be irradiated in multiple layers to facilitate easy and sufficient cleavage inside. Utility Model Content
[0004] In order to overcome the shortcomings of existing devices that, when polysaccharide cracking, the ultraviolet light source is fixed and the internal solution is not fully irradiated, resulting in an incomplete cracking reaction, the utility model provides a polysaccharide efficient cracking device that can achieve multi-layer irradiation on the reactor to facilitate easy and sufficient cracking of the interior.
[0005] The technical implementation scheme of the utility model is:
[0006] A polysaccharide efficient cracking device comprises a supporting base, a connecting rod, an upper covering plate, a limiting mechanism and an ultraviolet irradiation mechanism. The supporting base is connected to the upper covering plate through the connecting rod to form a frame structure. A reactor connected to a fixer is arranged inside the frame. An ultraviolet irradiation mechanism and a disturbance component are arranged on the upper part of the reactor. The ultraviolet irradiation mechanism comprises a sliding table, a first connecting rod, a second connecting rod, a limiting hole and an ultraviolet lamp. The sliding table is slidably connected to an arc-shaped slide rail on the reactor through a slide groove at the bottom. The sliding table is provided with a first connecting rod, a second connecting rod is movably arranged inside the first connecting rod chamber, and a plurality of first ultraviolet lamps are arranged on the sides of the first connecting rod and the second connecting rod. The disturbance component is arranged on the upper part of the reactor.
[0007] Optionally, the connecting plate at one end of the first connecting rod is connected to the sliding table through a first screw, and a second screw for limiting is provided on the side of the sliding table; a plurality of limiting holes are provided on the upper part of the first connecting rod, and a limiting pin is provided inside the limiting hole.
[0008] Optionally, the disturbance assembly includes a connecting bracket, a connecting platform, a driving motor and a disturbance frame, the connecting bracket is arranged at the opening of the reactor, the connecting bracket is connected to the driving motor through the connecting platform, and the output shaft of the driving motor is connected to the disturbance frame through a coupling.
[0009] Optionally, the fixer includes a first fixed bracket, a second fixed bracket, a first limiting ring and a first connecting hole. The first fixed bracket is connected to the second fixed bracket through a connecting plate to form a bracket structure. The first fixed bracket and the second fixed bracket are connected to the connecting rod through the first connecting holes at the four corners; the first fixed bracket and the second fixed bracket are both provided with a first limiting ring on the upper part, and are connected to the outer wall of the reactor through the first limiting ring.
[0010] Optionally, the support base is connected to the connecting rod through the second connecting holes at the four corners, and the second connecting ring inside the support base is connected to the outer wall of the reaction kettle.
[0011] Optionally, the reactor is a conical hollow structure with an opening at the top, a discharge port is provided at the bottom of the reactor, and a discharge pipe and a diversion pump are provided on the discharge port.
[0012] Optionally, the upper cover plate is connected to the connecting rod via a connecting pipe at the bottom, and a plurality of second ultraviolet lamps and a feed pipe are arranged on the upper cover plate, and one end of the feed pipe extends into the reaction kettle chamber.
[0013] Optionally, a support foot is provided at the bottom of the connecting rod.
[0014] The utility model has the following advantages:
[0015] 1. The utility model is provided with a reaction kettle on the upper part of the supporting base for internal solution reaction, and an ultraviolet irradiation mechanism is provided on the reaction kettle. The solution inside the reaction kettle is irradiated at multiple points by a first ultraviolet lamp, and the first ultraviolet lamp is arranged on the outer wall of the second connecting rod, and the length can be adjusted as needed to adjust the irradiation range, and the entire sliding table can slide on an arc-shaped slide rail, which is convenient for adjusting the irradiation position, and the irradiation range is larger and more uniform, which is convenient for the internal solution to be fully cracked.
[0016] 2. The utility model is provided with a disturbance component, which can drive the disturbance bracket to rotate inside the reactor through a driving motor, stir the internal liquid, and accelerate the cracking speed.
[0017] 3. The utility model is provided with a plurality of second ultraviolet lamps on the upper cover plate, which are used to fully contact the stirred solution with ultraviolet light, and can enhance the efficiency of lysis in combination with the disturbance component. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0019] Figure 2 It is the front view of the utility model.
[0020] Figure 3 It is an explosion diagram of the utility model.
[0021] Figure 4 It is a structural schematic diagram of the disturbance component of the utility model.
[0022] Figure 5 It is a structural schematic diagram of the fastener of the utility model.
[0023] Figure 6 It is a structural schematic diagram of the ultraviolet irradiation mechanism of the utility model.
[0024] The meaning of the reference numerals in the figure: 1-connecting rod, 2-fixator, 201-first fixing bracket, 202-first connecting hole, 203-second fixing bracket, 204-first limiting ring, 3-connecting pipe, 4-upper covering plate, 5-ultraviolet irradiation mechanism, 501-sliding table, 502-slide groove, 503-first screw, 504-first connecting rod, 505-limiting hole, 506-second connecting rod, 507-first ultraviolet lamp, 508-second screw, 6-feed pipe, 7-discharge pipe, 8-reactor, 9-disturbance assembly, 901-connecting bracket, 902-connecting table, 903-drive motor, 904-disturbance frame, 10-support foot, 11-support base, 12-diversion pump, 13-second connecting ring, 14-second ultraviolet lamp. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail with reference to the accompanying drawings. It is hereby stated that the directional words such as up, down, left, right, front, back, inside, outside, etc. that appear or will appear in the text of the utility model are only based on the accompanying drawings of the utility model, and are not specific limitations of the utility model.
[0026] like Figure 1-Figure 6As shown, a polysaccharide efficient cracking device includes a support base 11, a connecting rod 1, an upper cover plate 4, a limiting mechanism and an ultraviolet irradiation mechanism 5. The support base 11 is connected to the upper cover plate 4 through the connecting rod 1 to form a frame structure. A reactor 8 connected to a fixture 2 is arranged inside the frame. The ultraviolet irradiation mechanism 5 and a disturbance component 9 are arranged on the upper part of the reactor 8; the ultraviolet irradiation mechanism 5 includes a sliding table 501, a first connecting rod 504, a second connecting rod 506, a limiting hole 505 and an ultraviolet lamp 507. The sliding table 501 is connected to the arc-shaped slide rail 15 on the reactor 8 through a slide groove 502 at the bottom. Sliding connection, a first connecting rod 504 is arranged on the sliding table 501, a second connecting rod 506 is movably arranged inside the chamber of the first connecting rod 504, and a plurality of first ultraviolet lamps 507 are arranged on the sides of the first connecting rod 504 and the second connecting rod 506; the disturbance component 9 is arranged on the upper part of the reactor 8; the connecting plate at one end of the first connecting rod 504 is connected to the sliding table 501 by a first screw 503, and a second screw 508 for limiting is arranged on the side of the sliding table 501; a plurality of limiting holes 505 are arranged on the upper part of the first connecting rod 504, and a limiting pin is arranged inside the limiting hole 505.
[0027] It should be noted that during the plant polysaccharide extraction process, the processed plant solution needs to be introduced into the reactor and irradiated with ultraviolet light to achieve the polysaccharide cleavage reaction. However, the ultraviolet light irradiation of the existing reactor 8 is generally set at the upper part of the solution. When the inner cavity depth of the reactor 8 is large, it is difficult for the light to directly penetrate and enter the solution, resulting in inconsistent cleavage rates of the upper solution and the lower solution during the cleavage reaction. Based on this, the present application designs a cleavage device that can enhance the cleavage reaction, wherein the reactor 8 is set on the connecting rod 1 through a fixer 2, and in order to accelerate the penetration ability of the ultraviolet light, we design an ultraviolet irradiation mechanism 5, one end of the second connecting rod 506 is movably connected to the inner cavity of the first connecting rod 504, and is fixed by a limit pin, and the length can be adjusted as needed, so that the first ultraviolet lamp 507 on the first connecting rod 504 and the second connecting rod 506 can cover various positions of the reactor 8 chamber.
[0028] It should be further explained that, in order to facilitate the adjustment of the irradiation positions of all the first ultraviolet lamps 507, the first connecting rod 504 is connected to the sliding table 501 through the first screw 503, and can slide along the arc-shaped slide rail 15 on the upper part of the reactor 8 along with the sliding table 501, and then be positioned by the second screw 508, so as to adjust the irradiation position as needed to improve the applicability of the equipment.
[0029] like Figure 4As shown, the disturbance component 9 includes a connecting bracket 901, a connecting platform 902, a driving motor 903 and a disturbance frame 904. The connecting bracket 901 is arranged at the opening of the reactor 8. The connecting bracket 901 is connected to the driving motor 903 through the connecting platform 902. The output shaft of the driving motor 903 is connected to the disturbance frame 904 through a coupling.
[0030] It should be noted that in order to speed up the cracking rate, a disturbance component 9 is set in the reactor 8 to disturb the internal solution and cooperate with the ultraviolet light for rapid reaction. The drive motor 903 is set on the connecting bracket 901 on the upper part of the reactor 8, and the output shaft of the drive motor 903 is connected to the disturbance frame 904 through a connecting piece. The stirring of the internal solution of the reactor 8 is completed under the drive of the drive motor 903.
[0031] like Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, the fixer 2 includes a first fixed bracket 201, a second fixed bracket 203, a first limiting ring 204 and a first connecting hole 202. The first fixed bracket 201 is connected to the second fixed bracket 203 through a connecting plate to form a bracket structure. The first fixed bracket 201 and the second fixed bracket 203 are connected to the connecting rod 1 through the first connecting holes 202 at the four corners; the first fixed bracket 201 and the second fixed bracket 203 are both provided with a first limiting ring 204 on the upper part, and are connected to the outer wall of the reactor 8 through the first limiting ring 204.
[0032] It should be noted that in order to fix the entire reactor 8 inside the frame, we designed a fixture 2. The reactor 8 is connected to the two first limiting rings 204 inside the fixture 2 to achieve positioning, and the fixture 2 is connected to the connecting rod 1 through the first connecting hole 202 to achieve fixation. This method of fixing at two locations at the same time can enhance stability and prevent loosening during operation.
[0033] like Figure 3 As shown, the support base 11 is connected to the connecting rod 1 through the second connecting holes at the four corners, and the second connecting ring 13 inside the support base 11 is connected to the outer wall of the reaction kettle 8.
[0034] It should be noted that the reactor 8 is connected via a support base 11 and a connecting rod 1. The advantage of this connection method is that a discharge structure is provided at the bottom of the reactor 8, which is prone to vibration during discharge. In order to enhance stability, the bottom of the reactor 8 is fixed for a third time, which can enhance the stability of the overall structure.
[0035] like Figure 1-Figure 3As shown, the reactor 8 is a conical hollow structure with an opening at the top, a discharge port is provided at the bottom of the reactor 8, a discharge pipe 7 and a diversion pump 12 are provided on the discharge port; the upper cover plate 4 is connected to the connecting rod 1 through the connecting pipe 3 at the bottom, a plurality of second ultraviolet lamps 14 and a feed pipe 6 are provided on the upper cover plate 4, one end of the feed pipe 6 extends into the chamber of the reactor 8; a support foot 10 is provided at the bottom of the connecting rod 1.
[0036] It should be noted that a discharge pipe 7 is provided at the bottom of the reactor 8, which can cooperate with the diversion pump 12 to complete the discharge, and the diversion pump 12 can be replaced with a CNC valve as needed to facilitate automatic control.
[0037] It should be further explained that the second ultraviolet lamp 14 is provided so that after the solution is stirred by the disturbance component 9, the upper solution can be irradiated with ultraviolet light in all directions, thereby enhancing the efficiency of lysis. The above is a detailed description of the implementation of the utility model in conjunction with the accompanying drawings, but the utility model is not limited to the above implementation. Various changes can be made within the knowledge of those skilled in the art without departing from the purpose of the utility model.
Claims
1. A polysaccharide efficient cracking device, comprising a supporting base (11), a connecting rod (1), an upper covering plate (4), a limiting mechanism and an ultraviolet irradiation mechanism (5), characterized in that: The support base (11) is connected to the upper cover plate (4) via a connecting rod (1) to form a frame structure, a reaction kettle (8) connected to the fixture (2) is arranged inside the frame, and an ultraviolet irradiation mechanism (5) and a disturbance component (9) are arranged on the upper part of the reaction kettle (8); The ultraviolet irradiation mechanism (5) comprises a sliding platform (501), a first connecting rod (504), a second connecting rod (506), a limiting hole (505) and an ultraviolet lamp (507); the sliding platform (501) is slidably connected to an arc-shaped slide rail (15) on the reaction kettle (8) via a slide groove (502) at the bottom; a first connecting rod (504) is arranged on the sliding platform (501); a second connecting rod (506) is movably arranged inside a chamber of the first connecting rod (504); and a plurality of first ultraviolet lamps (507) are arranged on the sides of the first connecting rod (504) and the second connecting rod (506); The disturbance component (9) is arranged on the upper part of the reaction kettle (8).
2. A polysaccharide efficient cracking device according to claim 1, characterized in that: The connecting plate at one end of the first connecting rod (504) is connected to the sliding platform (501) via a first screw (503), and a second screw (508) for limiting is arranged on the side of the sliding platform (501); a plurality of limiting holes (505) are arranged on the upper part of the first connecting rod (504), and limiting pins are arranged inside the limiting holes (505).
3. A polysaccharide efficient cracking device according to claim 1, characterized in that: The disturbance component (9) comprises a connecting bracket (901), a connecting platform (902), a driving motor (903) and a disturbance frame (904); the connecting bracket (901) is arranged at the opening of the reaction kettle (8); the connecting bracket (901) is connected to the driving motor (903) through the connecting platform (902); and the output shaft of the driving motor (903) is connected to the disturbance frame (904) through a coupling.
4. A polysaccharide efficient cracking device according to claim 1, characterized in that: The fixer (2) comprises a first fixing bracket (201), a second fixing bracket (203), a first limiting ring (204) and a first connecting hole (202); the first fixing bracket (201) is connected to the second fixing bracket (203) via a connecting plate to form a bracket structure; the first fixing bracket (201) and the second fixing bracket (203) are connected to the connecting rod (1) via the first connecting holes (202) at four corners; The first fixing bracket (201) and the second fixing bracket (203) are both provided with a first limiting ring (204) on their upper parts, and are connected to the outer wall of the reaction kettle (8) via the first limiting ring (204).
5. A polysaccharide efficient cracking device according to claim 1, characterized in that: The support base (11) is connected to the connecting rod (1) via second connecting holes at four corners, and the second connecting ring (13) inside the support base (11) is connected to the outer wall of the reaction kettle (8).
6. A polysaccharide efficient cracking device according to claim 1, characterized in that: The reaction kettle (8) is a conical hollow structure with an opening at the top. A discharge port is arranged at the bottom of the reaction kettle (8), and a discharge pipe (7) and a diversion pump (12) are arranged on the discharge port.
7. A polysaccharide efficient cracking device according to claim 1, characterized in that the upper The cover plate (4) is connected to the connecting rod (1) via a connecting pipe (3) at the bottom. A plurality of second ultraviolet lamps (14) and a feed pipe (6) are arranged on the upper cover plate (4). One end of the feed pipe (6) extends into the chamber of the reaction kettle (8).
8. A polysaccharide efficient cracking device according to claim 1, characterized in that: A support foot (10) is provided at the bottom of the connecting rod (1).