Boiler dust remover capable of recovering waste heat

By using S-type stainless steel pipes, reciprocating screws, wind turbines and corrugated pipes in boiler dust collectors, the efficiency of the boiler dust collector in recycling waste heat and installation is solved, achieving more efficient waste heat recovery and simple installation process.

CN222514022UActive Publication Date: 2025-02-21HUINENG GASIFICATION (SHANDONG) ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421043206.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-02-21
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing boiler dust collectors are not efficient in recycling waste heat, and the dust pipe is prone to connection errors during installation, which affects the installation efficiency.

Method used

A boiler dust collector including S-type stainless steel pipes, reciprocating screws, wind turbines and corrugated pipes was designed. The reciprocating screws and wind turbines absorbed the heat of flue gas and recycled them. The reciprocating screws and wind turbines cleaned up dust to improve heat absorption efficiency. The bellows are used to adjust the length of the dust pipe for installation.

Benefits of technology

It improves the efficiency of waste heat recovery of boiler dust collectors, reduces production and maintenance costs, simplifies the installation process of dust outlet pipes, and improves installation efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222514022U_ABST
Patent Text Reader

Abstract

The boiler dust remover comprises a dust removal box body, the left side of the dust removal box body is connected with a dust inlet pipe, the right side of the dust removal box body is connected with a dust outlet pipe, and the bottom of the dust removal box body is connected with a dust hopper; according to the boiler dust remover capable of recycling the waste heat, water can be heated after absorbing the temperature and is conveyed into the water tank again through the water inlet of the water tank, the water in the water tank can be heated through the circulation, the heated water can be used for bathing and other places, and the dust remover can utilize the waste heat of smoke dust; a cleaning brush plate can clean dust on the surface of the S-shaped stainless steel pipe when reciprocating through a reciprocating screw rod, the heat absorption efficiency of the S-shaped stainless steel pipe can be improved after dust cleaning, a guide rod can drive a limiting block to slide in a limiting groove, and a corrugated pipe can be pulled to extend through a dust outlet pipe when an extension pipe slides; when the corrugated pipe extends, the length of the dust outlet pipe can be extended, so that the length of the dust outlet pipe can be conveniently adjusted according to use requirements.
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Description

Technical Field

[0001] The utility model relates to the technical field of boiler dust collectors, in particular to a boiler dust collector capable of recovering waste heat. Background Art

[0002] Boiler dust collector is a device used to remove particulate matter from boiler flue gas. It is usually used in industrial boilers or power plants to reduce the impact of flue gas emissions on the environment. Its working principle is to capture particulate matter in flue gas through physical or chemical methods to purify the flue gas. Common dust removal technologies include electrostatic precipitator, bag filter, wet dust removal, etc.

[0003] In the prior art, a Chinese patent with the authorization announcement number CN205391984U discloses a biomass boiler flue gas dust collector, which belongs to the field of boiler dust collectors. The sides of the dust removal chamber are respectively connected to the preheating chamber for inputting boiler flue gas and the heat exchange chamber for outputting flue gas. A multi-return heat exchange tube bundle is arranged inside the preheating chamber, and a finned heat exchange tube is arranged inside the heat exchange chamber. Compared with the prior art, the utility model is a preheating dust removal device that organically integrates the auxiliary equipment of the biomass boiler, rationally utilizes the space, reduces the system resistance, and adds a finned heat exchanger behind the dust collector to maximize the use of flue gas heat. In order to achieve the effects of improving combustion efficiency, saving fuel, protecting bags, and making full use of the heat of flue gas. The heat exchange of the air preheater is used to reduce the temperature of the flue gas entering the bag filter, effectively protecting the bag from being easily scalded by high-temperature flue gas.

[0004] Most boiler dust collectors currently used in the market still have certain shortcomings. As shown in the above-mentioned document, the device absorbs the flue gas heat to the greatest extent through the finned heat exchanger and can make good use of the heat. However, since dust is easily adsorbed on the surface of the water pipe inside the smoke pipe, it cannot effectively absorb heat, which reduces the efficiency of heat recovery. Secondly, there may be certain errors when installing the boiler dust collector pipe, resulting in the inability to accurately connect the two pipes, which will greatly affect the efficiency of the dust collector pipe docking and is more troublesome to use. Utility Model Content

[0005] The purpose of the utility model is to provide a boiler dust collector capable of recovering waste heat, so as to solve the problems in the above background technology that the boiler dust collector is inconvenient to recover waste heat, the recovery efficiency is low, and it is inconvenient to extend and adjust the dust outlet pipe.

[0006] To achieve the above object, the utility model provides the following technical solution: a boiler dust collector capable of recovering waste heat, comprising a dust removal box, a dust inlet pipe is connected to the left side of the dust removal box, a dust outlet pipe is connected to the right side of the dust removal box, and an ash hopper is connected to the bottom of the dust removal box;

[0007] A water tank is provided on the left side of the dust removal box, a water pump is installed on the top of the water tank, an S-shaped stainless steel pipe is connected to the inside of the dust inlet pipe, one end of the S-shaped stainless steel pipe is connected to the water outlet of the water pump, and the other end of the S-shaped stainless steel pipe is connected to the water inlet of the water tank, and a heating mechanism for recovering heat from the boiler is provided on the left side of the dust removal box;

[0008] A threaded block is fixed on the surface of the dust outlet pipe, and an extension mechanism is arranged at the bottom of the dust outlet pipe.

[0009] Furthermore, a cleaning mechanism is arranged inside the dust inlet pipe, and the cleaning mechanism comprises a fixed block, and the fixed block is fixed inside the dust inlet pipe, and a guide groove is opened inside the fixed block.

[0010] Furthermore, a reciprocating screw is rotated inside the guide groove, a guide block is threadedly connected to the surface of the reciprocating screw, and the guide block penetrates and slides inside the guide groove.

[0011] Furthermore, a cleaning brush plate is fixed to the end of the guide block, and a wind turbine is fixed to the top of the reciprocating screw.

[0012] Furthermore, the extending mechanism comprises a limiting groove, the limiting groove is arranged at the bottom of the dust outlet pipe, and a guide rod slides through the limiting groove.

[0013] Furthermore, a limiting block is fixed on the top of the guide rod, and the limiting block slides inside the limiting groove. The bottom of the dust outlet pipe is connected with a bellows, and the bellows and the bottom of the guide rod are both connected with an extension tube.

[0014] Furthermore, a rotation groove is provided at the top of the extension tube, a rotation ring slides through the rotation groove, a threaded ring is fixed on the top of the rotation ring, and the threaded ring is threadedly sleeved on the surface of the thread block.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The boiler dust collector that can recycle waste heat, the water can be heated up after absorbing the temperature and re-transported to the inside of the water tank through the water inlet of the water tank, so that the water inside the water tank can be heated up by this cycle, and the heated water can be used for bathing and other places, so that the dust collector can utilize the waste heat of smoke dust, and the cleaning brush plate can clean the dust on the surface of the S-shaped stainless steel pipe through the reciprocating screw rod, and the heat absorption efficiency of the S-shaped stainless steel pipe can be improved after the dust is cleaned, and the guide rod can drive the limit block to slide inside the limit groove, and when the extension pipe slides, the bellows can be pulled through the dust outlet pipe to extend, and when the bellows is extended, the length of the dust outlet pipe can be extended, so that the dust outlet pipe can be adjusted in length according to the use needs;

[0017] 2. An S-shaped stainless steel pipe is provided, through which the water inside the water tank can be circulated, and the heat brought by the smoke inside the dust inlet pipe can be absorbed by the S-shaped stainless steel pipe;

[0018] 3. A reciprocating screw is provided, through which the cleaning brush plate can be repeatedly moved, and the reciprocating screw moves in a threaded manner, has a greater torque force, and moves more smoothly;

[0019] 4. A wind turbine is provided, which can rotate through the flow of smoke and dust, and does not require a driving device to clean the surface of the S-shaped stainless steel pipe, thereby reducing production costs and subsequent maintenance costs;

[0020] 5. A bellows is provided, and the length of the dust outlet pipe can be adjusted by extending the corrugations of the bellows, so that the dust outlet pipe can be adjusted according to the needs of the use environment, thereby improving the efficiency of the pipeline connection. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall front-view three-dimensional structure of the utility model;

[0022] Figure 2 This is an enlarged three-dimensional structural diagram of the utility model water pump;

[0023] Figure 3 This is a schematic diagram of the cross-sectional three-dimensional structure of the dust inlet pipe of the utility model;

[0024] Figure 4 For this utility model Figure 3 The enlarged three-dimensional structure diagram of the middle A part;

[0025] Figure 5 This is a schematic diagram of the split three-dimensional structure of the dust outlet pipe of the utility model;

[0026] Figure 6 It is a schematic diagram of the cross-sectional three-dimensional structure of the dust outlet pipe of the utility model.

[0027] In the figure: 1. dust removal box; 2. dust inlet pipe; 3. dust outlet pipe; 4. ash hopper; 101. water tank; 102. water pump; 103. S-shaped stainless steel pipe; 201. fixed block; 202. guide groove; 203. reciprocating screw rod; 204. guide block; 205. cleaning brush plate; 206. wind turbine; 301. threaded block; 302. limit groove; 303. guide rod; 304. limit block; 305. bellows; 306. extension pipe; 307. rotating groove; 308. rotating ring; 309. threaded ring. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Embodiment 1:

[0030] like Figure 1-Figure 2 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that the dust collector cannot effectively recycle the heat of the smoke, resulting in waste of heat energy, thereby increasing cost expenditure in disguise, a heating mechanism is disclosed:

[0031] A dust inlet pipe 2 is connected to the left side of the dust removal box 1, a dust outlet pipe 3 is connected to the right side of the dust removal box 1, an ash hopper 4 is connected to the bottom of the dust removal box 1, a water tank 101 is arranged on the left side of the dust removal box 1, a water pump 102 is installed on the top of the water tank 101, an S-shaped stainless steel pipe 103 is connected to the inside of the dust inlet pipe 2, one end of the S-shaped stainless steel pipe 103 is connected to the water outlet of the water pump 102, and the other end of the S-shaped stainless steel pipe 103 is connected to the water inlet of the water tank 101, a heating mechanism for recovering heat from the boiler is arranged on the left side of the dust removal box 1, a threaded block 301 is fixed on the surface of the dust outlet pipe 3, and an extension mechanism is arranged at the bottom of the dust outlet pipe 3;

[0032] When the boiler dust collector is in use, the flue gas will be transported to the inside of the dust removal box 1 through the dust inlet pipe 2. When the flue gas passes through the dust inlet pipe 2, the internal temperature can be absorbed by the S-shaped stainless steel pipe 103. Starting the impeller inside the water pump 102 can generate centrifugal force, and the centrifugal force can transport the water inside the water tank 101 through the water inlet of the water pump 102 to the inside of the S-shaped stainless steel pipe 103. When the water passes through the S-shaped stainless steel pipe 103, it can absorb the temperature of the S-shaped stainless steel pipe 103. After absorbing the temperature, the water can be heated up and re-transported to the inside of the water tank 101 through the water inlet of the water tank 101. This cycle can heat up the water inside the water tank 101, and the heated water can be used for bathing and other places, so as to achieve the utilization of the waste heat of the smoke by the dust collector.

[0033] Embodiment 2:

[0034] like Figure 1-Figure 4 The technical solution shown in the figure, the present invention provides the following technical solution: In order to prevent the S-shaped stainless steel tube 103 from absorbing a lot of dust on the surface, which affects the dust collector's recovery efficiency of boiler smoke heat, a cleaning mechanism is disclosed on the basis of the first embodiment:

[0035] A cleaning mechanism is arranged inside the dust inlet pipe 2, and the cleaning mechanism includes a fixed block 201, and the fixed block 201 is fixed inside the dust inlet pipe 2, a guide groove 202 is opened inside the fixed block 201, a reciprocating screw 203 rotates inside the guide groove 202, a guide block 204 is threadedly connected on the surface of the reciprocating screw 203, the guide block 204 penetrates and slides inside the guide groove 202, a cleaning brush plate 205 is fixed at the end of the guide block 204, a wind turbine 206 is fixed at the top of the reciprocating screw 203, when there is dust on the surface of the S-shaped stainless steel pipe 103, when the smoke passes through the dust inlet pipe 2, the smoke can drive the wind The turbine 206 rotates, and when the wind turbine 206 rotates, it can drive the reciprocating screw 203 to rotate. When the reciprocating screw 203 rotates, it can rotate through the guide groove 202. When the reciprocating screw 203 rotates, it can drive the guide block 204 to slide threadedly. When the guide block 204 slides threadedly, it can slide through the guide groove 202. When the guide block 204 slides, it can drive the cleaning brush plate 205 to move. When the cleaning brush plate 205 reciprocates through the reciprocating screw 203, it can clean the dust on the surface of the S-shaped stainless steel pipe 103. After the dust is cleaned, the heat absorption efficiency of the S-shaped stainless steel pipe 103 can be improved.

[0036] Embodiment three:

[0037] like Figure 5 and Figure 6 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that the dust outlet pipe 3 of the dust collector may have a certain error when connecting the pipeline, resulting in inaccurate connection and reducing the installation efficiency of the dust collector, an extension mechanism is disclosed:

[0038] The extension mechanism includes a limit groove 302, which is arranged at the bottom of the dust outlet pipe 3. A guide rod 303 slides through the limit groove 302. A limit block 304 is fixed on the top of the guide rod 303. The limit block 304 slides in the limit groove 302. A bellows 305 is connected to the bottom of the dust outlet pipe 3. The bellows 305 and the bottom of the guide rod 303 are both connected to an extension pipe 306. A rotating groove 307 is arranged at the top of the extension pipe 306. A rotating ring 308 slides through the rotating groove 307. A threaded ring 309 is fixed on the top of the rotating ring 308. The threaded ring 309 is threadedly sleeved on the surface of the threaded block 301. When the dust collector is connected to the pipeline, rotating the threaded ring 309 can drive the rotating The rotating ring 308 rotates, and when the rotating ring 308 rotates, it can rotate through the rotating groove 307. When the threaded ring 309 rotates, it can slide through the threaded block 301. When the threaded ring 309 slides, it can drive the extension tube 306 to move. When the extension tube 306 moves, it can drive the guide rod 303 to move. When the guide rod 303 moves, it can slide through the limit groove 302, and the guide rod 303 can drive the limit block 304 to slide inside the limit groove 302. When the extension tube 306 slides, it can pull the bellows 305 through the dust outlet pipe 3 to extend. When the bellows 305 is extended, the length of the dust outlet pipe 3 can be extended, so that the dust outlet pipe 3 can be adjusted in length according to usage needs.

[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A boiler dust collector capable of recovering waste heat, comprising a dust collecting box (1), wherein the left side of the dust collecting box (1) is connected to a dust inlet pipe (2), the right side of the dust collecting box (1) is connected to a dust outlet pipe (3), and the bottom of the dust collecting box (1) is connected to an ash hopper (4), characterized in that ; A water tank (101) is arranged on the left side of the dust removal box (1), a water pump (102) is installed on the top of the water tank (101), an S-shaped stainless steel pipe (103) is connected to the inside of the dust inlet pipe (2), one end of the S-shaped stainless steel pipe (103) is connected to the water outlet of the water pump (102), and the other end of the S-shaped stainless steel pipe (103) is connected to the water inlet of the water tank (101), and a heating mechanism for recovering heat from the boiler is arranged on the left side of the dust removal box (1); A threaded block (301) is fixed on the surface of the dust outlet pipe (3), and an extension mechanism is provided at the bottom of the dust outlet pipe (3).

2. A boiler dust collector capable of recovering waste heat according to claim 1, characterized in that: A cleaning mechanism is provided inside the dust inlet pipe (2), the cleaning mechanism comprising a fixed block (201), and the fixed block (201) is fixed inside the dust inlet pipe (2), and a guide groove (202) is provided inside the fixed block (201).

3. A boiler dust collector capable of recovering waste heat according to claim 2, characterized in that: A reciprocating screw rod (203) rotates inside the guide groove (202), a guide block (204) is threadedly connected to the surface of the reciprocating screw rod (203), and the guide block (204) penetrates and slides inside the guide groove (202).

4. A boiler dust collector capable of recovering waste heat according to claim 3, characterized in that: A cleaning brush plate (205) is fixed to the end of the guide block (204), and a wind turbine (206) is fixed to the top of the reciprocating screw rod (203).

5. The boiler dust collector capable of recovering waste heat according to claim 1, characterized in that: The extension mechanism comprises a limiting groove (302), wherein the limiting groove (302) is arranged at the bottom of the dust outlet pipe (3), and a guide rod (303) is slidably passed through the limiting groove (302).

6. A boiler dust collector capable of recovering waste heat according to claim 5, characterized in that: A limiting block (304) is fixed on the top of the guide rod (303), and the limiting block (304) slides inside the limiting groove (302). A bellows (305) is connected to the bottom of the dust outlet pipe (3), and an extension tube (306) is connected to the bellows (305) and the bottom of the guide rod (303).

7. A boiler dust collector capable of recovering waste heat according to claim 6, characterized in that: The top of the extension tube (306) is provided with a rotation groove (307), a rotation ring (308) is slidably penetrated inside the rotation groove (307), a threaded ring (309) is fixed on the top of the rotation ring (308), and the threaded ring (309) is threadedly sleeved on the surface of the thread block (301).

Citation Information

Patent Citations

  • Biomass boiler flue gas dust removal machine

    CN205391984U