Heating furnace

By introducing technical means such as automatic loading and unloading mechanism, heat insulation cover and buffer zone into the heating furnace, the problem of high energy loss of existing heating furnaces is solved, and the efficiency of workpiece heating and resource conservation is achieved.

CN222514227UActive Publication Date: 2025-02-21ZHEJIANG FEITENG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202420474010.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-02-21
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

The existing heating furnaces have high energy loss during heating, resulting in inefficiency and waste of resources.

Method used

A heating furnace is designed, using automatic feeding and unloading mechanism, combined with a heat insulation cover and buffer zone, to improve gas utilization, and through the design of the first conveyor belt and mounting shaft, the stability of the workpiece during heating process is ensured. and efficient heating.

Benefits of technology

By increasing gas utilization and reducing heat escape, energy loss during the heating process is significantly reduced, the efficiency of workpiece heating is improved, and resources are saved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a heating furnace, and belongs to the technical field of workpiece heating equipment, and the key points of the technical scheme are that the heating furnace comprises a heating furnace body, the heating furnace body comprises a feeding mechanism used for automatically feeding workpieces; the heating mechanism comprises a heating chamber, and the heating mechanism is used for heating a workpiece; the discharging mechanism is used for discharging the heated workpieces on the heating mechanism; the movable frame is movably connected with the heating furnace body; wherein the heating mechanism further comprises a heat insulation cover and a buffer area, the buffer area is arranged at the inlet end of the heating chamber, the heat insulation cover is arranged at the outlet end of the heating chamber, and the feeding mechanism is arranged on the movable frame. According to the heating furnace, the heating efficiency of workpieces is improved, the energy loss in the heating process is reduced, and resources are saved.
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Description

Technical Field

[0001] The present application belongs to the technical field of workpiece heating equipment, and in particular, relates to a heating furnace. Background Art

[0002] Forging is a common process in mechanical processing. In order to achieve certain characteristics, the material needs to be forged to obtain this property. Before forging, the material must be heated at high temperature. The heating furnace is an indispensable processing equipment in forging, which uses coal combustion, electric power generation or gas combustion for heating.

[0003] The existing Chinese patent with publication number CN111085654A discloses a heating furnace, including a heating chamber, which has an inlet and an outlet, a conveyor rail arranged along the direction from the inlet to the outlet is arranged inside, and a toggle mechanism for driving the conveyor rail to rotate is arranged outside; a lifting device, one side of which is provided with a hopper and the upper part is provided with a discharge port; a discharge track, which is obliquely arranged between the discharge port and the inlet; and a support plate and a toggle mechanism, the support plate is installed at the inlet of the heating chamber, and the toggle mechanism is installed on the support plate and is located at the inclined lower end of the discharge track.

[0004] Although the above-mentioned heating furnace can heat the workpiece, the energy loss during the heating process is relatively high, and improvements are made to this end. Summary of the invention

[0005] The purpose of this application is to provide a heating furnace to address the above-mentioned technical problems, improve the heating efficiency of the workpiece, reduce energy loss during the heating process, and save resources.

[0006] The present application provides a heating furnace, including a heating furnace body, wherein the heating furnace body includes:

[0007] Feeding mechanism, used for automatically feeding workpieces;

[0008] A heating mechanism, comprising a heating chamber, wherein the heating mechanism is used to heat a workpiece;

[0009] A material unloading mechanism is used to unload the workpiece that has been heated on the heating mechanism;

[0010] The movable frame is movably connected to the heating furnace body;

[0011] Wherein, the heating mechanism further includes a heat insulation cover and a buffer zone, the buffer zone is placed at the inlet end of the heating chamber, the heat insulation cover is placed at the outlet end of the heating chamber, and the feeding mechanism is placed on the mobile frame.

[0012] The workpieces are arranged neatly through the feeding mechanism, and are allowed to enter the heating mechanism at a uniform and stable speed for heating. The heating chamber is connected to a gas source, and the workpieces are heated by the high temperature generated by the combustion of the gas in the heating chamber. When the workpieces are heated to a specified temperature, the workpieces are pushed out of the heating mechanism through the unloading mechanism to complete the heating. The heat escape from the outlet end of the heating chamber is reduced by a heat insulation cover, and the combustion of the gas causes the flame to spray out from the inlet end of the heating chamber. The upward spraying of most of the flames is changed through a buffer zone, and the workpieces located in the buffer zone are further preheated, thereby improving the gas utilization rate and saving resources.

[0013] The moving frame can be placed on the heating furnace body and can move, and the feeding mechanism is installed on the moving frame and moves with the moving frame.

[0014] Furthermore, the heating mechanism also includes:

[0015] A first conveyor belt is placed in the heating chamber, wherein the first conveyor belt comprises a plurality of conveying members, and the conveying members are hingedly connected;

[0016] A first conveying wheel, wherein the first conveying wheel is provided with a limiting portion, and the limiting portion is used to limit a hinged portion of the conveying member;

[0017] An installation shaft, installed and connected with the first conveying wheel;

[0018] Wherein, the mounting shaft is provided with a heat exchange cavity, the axis of the heat exchange cavity is the same as the axis of the mounting shaft, and rotating joints are provided at both ends of the mounting shaft, and the coolant enters the heat exchange cavity through the rotating joints for heat exchange and cooling. When the workpiece is placed on the first conveyor belt, if the workpiece has a circular cross-section, it is placed in the gap between the two conveying members, and if the workpiece has a planar structure, it is placed on the upper surface of the conveying member through the plane. The first conveying wheel is installed at the inlet and outlet ends of the heating chamber, wherein the first conveying wheel located at the outlet end of the heating chamber is movably connected to the heating furnace body, and the first conveying wheel located at the inlet end of the heating chamber is movably connected to the movable frame.

[0019] The first conveyor belt is used to convey workpieces. The first conveyor belt is hinged and connected end to end through a plurality of conveying members. The first conveyor belt is installed and connected through a first conveying wheel and a mounting shaft and has high stability. The rotary joints are installed at both ends of the mounting shaft and connected to a coolant. By continuously circulating the coolant in the heat exchange cavity, the temperature of the mounting shaft is stabilized, the structural stability of the mounting shaft is ensured, and the high temperature is reduced and transmitted to other devices through the mounting shaft.

[0020] The limiting part is used to prevent the hinged part of the conveying member on the first conveyor belt from moving in the axial direction of the first conveyor wheel, thereby improving the structural stability between the first conveyor belt and the first conveyor wheel. The first conveyor wheel located at the inlet end of the heating chamber is movably connected with the movable frame. When the heating chamber is heated, the first conveyor belt is affected by the high temperature and its length becomes longer. The movable frame is moved and adjusted to keep the first conveyor belt in a tensioned state at all times, thereby ensuring the structural stability between the first conveyor belt and the first conveyor wheel.

[0021] There are many types of workpieces to be heated. Workpieces with cylindrical or elliptical cross-sections are easy to roll and are suitable for being placed in the gap between two conveyors for transportation. If the workpiece to be heated has a flat structure on the surface, such as a polygonal structure such as a square, pentagonal, hexagonal or semicircular cross-section, it can be placed on the upper surface of the conveyor for transportation.

[0022] Furthermore, the heating mechanism also includes:

[0023] The hook claw acts on the conveying member;

[0024] A rotating seat is movably connected to the mounting shaft, and the rotating seat and the hook claw are movably connected via a rotating shaft;

[0025] A first driving cylinder is connected to the rotating seat and is used to drive the rotating seat to move;

[0026] Wherein, the first driving cylinder is movably connected to the rotating seat and the moving frame.

[0027] The rotating seat and the hook claw are hinged by a rotating shaft, and the rotating seat is hinged on the mounting shaft. When the first driving cylinder pushes the rotating seat to rotate, the hook claw pulls the conveying member on the first conveyor belt to move forward. When the first driving cylinder pushes the rotating seat to rotate and reset, the hook claw retreats and hooks the next conveying member. Through the structure among the hook claw, the rotating seat and the first driving cylinder, the first conveyor belt can move stably, and the distance of movement of the first conveyor belt each time can be controlled to be the same, so that the workpiece is stably placed on the first conveyor belt.

[0028] The ratchet is installed on the installation shaft corresponding to the inlet end of the heating chamber. The rotating seat is driven to rotate by the first driving cylinder, so that the push claw installed on the rotating seat acts on the ratchet to realize the rotation of the installation shaft. The push claw is hinged to the rotating seat, and the first driving cylinder is hinged to the heating furnace to adapt to the rotation of the rotating seat. Through the rotation of the ratchet, the workpiece moves at a uniform and stable speed along with the first conveyor belt, thereby improving the heating efficiency of the workpiece.

[0029] Furthermore, the heat shield comprises:

[0030] A mounting base, mounted on the heating furnace;

[0031] A cover, movably connected to the mounting seat;

[0032] Wherein, the mounting shaft corresponding to the outlet end of the heating chamber is placed between the mounting seat and the cover.

[0033] It is installed on the heating furnace through a mounting seat, and the cover is movably connected to the mounting seat, which is convenient for opening to observe the situation in the heating chamber. The first conveying wheel corresponding to the outlet end of the heating chamber is placed in the heat insulation cover, and the mounting shaft is placed between the mounting seat and the cover, which is convenient for disassembly and assembly between the heat insulation cover and the mounting shaft.

[0034] Furthermore, the feeding mechanism comprises:

[0035] A second driving cylinder is installed on the heating furnace;

[0036] A push rod, mounted on the output shaft of the second drive cylinder;

[0037] Through holes are disposed on both sides of the mounting seat and correspond to the push rods;

[0038] When the first conveyor belt drives the workpiece forward and places it at the corresponding through hole position, the second driving cylinder pushes the workpiece out of the through hole.

[0039] The push rod is pushed by the second driving cylinder to move, so as to push the workpiece placed on the first conveyor belt and push it out of the heat insulation cover through the through hole. The through hole on one side of the mounting seat corresponds to the second driving cylinder and the push rod, and the through hole on the other side is installed on the guide member, so as to guide the workpiece to slide from the through hole to other devices.

[0040] Furthermore, the heating chamber comprises:

[0041] A heat insulation layer is placed on the inner wall of the heating chamber and the heat insulation cover;

[0042] A partition layer is placed in the heating chamber, and the partition layer divides the heating chamber into an upper cavity and a lower cavity;

[0043] The workpiece is heated and moved through the upper cavity, and the first conveyor belt is placed in the lower cavity and moves from the outlet end of the heating chamber to the inlet end of the heating chamber.

[0044] The heat insulation layer adopts heat insulation bricks, heat insulation cotton and other heat insulation materials to reduce heat dissipation. The heating chamber is divided into an upper cavity and a lower cavity by a partition layer. The gas is burned in the upper cavity and the workpiece is heated in the upper cavity. The first conveyor belt enters the lower cavity after bypassing the outlet end of the heating chamber. The first conveyor belt is insulated by the lower cavity. When the first conveyor belt circulates to the upper cavity, the heat loss is reduced, the energy utilization rate is improved, and energy is saved.

[0045] Furthermore, the feeding mechanism comprises:

[0046] Material frame, used for stacking metal raw materials;

[0047] A lifting device, used to lift the raw materials in the material frame;

[0048] A second conveyor belt is placed between the first conveyor belt and the lifting device;

[0049] A conveying device, used for conveying the workpiece on the second conveyor belt to the first conveyor belt;

[0050] A sensor corresponding to the upper side of the second conveyor belt and sensing the workpiece on the second conveyor belt;

[0051] Wherein, the second conveyor belt is provided with a first driving motor, and the second conveyor belt is provided with a second conveying wheel;

[0052] The lifting device comprises:

[0053] Lifting belt;

[0054] A second driving motor is used to drive the lifting belt to move;

[0055] The reduction box is connected between the lifting belt and the second driving motor.

[0056] Metal raw materials are piled up in the material frame, and the lifting device lifts the raw materials onto the second conveyor belt. The first drive motor drives the second conveying wheel to rotate, and the second conveying belt is moved by the second conveying wheel to realize the transportation of the workpiece. The workpiece on the second conveyor belt is transported to the first conveyor belt by the conveying device, and the sensor senses the workpiece on the second conveyor belt. When the workpiece on the second conveyor belt is insufficient, the lifting device is controlled to lift the workpiece in the material frame onto the second conveyor belt.

[0057] The second driving motor provides power for the movement of the lifting belt. The reduction box, the lifting belt and the second driving motor are driven by belts or chains, so that the lifting belt moves stably and is easy to install.

[0058] Furthermore, the conveying device comprises:

[0059] Push block;

[0060] A third driving cylinder is connected to the push block and is used to drive the push block to move;

[0061] The adjusting member is installed on the push block, and the adjusting member is provided with a limiting member.

[0062] The workpiece on the second conveyor belt is pushed onto the first conveyor belt by the push block and the third drive cylinder. On the second conveyor belt, the workpiece moves into the push block and is limited by the limiter so that it is in an appropriate position when it moves onto the first conveyor belt. The position of the limiter is adjusted by the adjustment member to facilitate adjustment when heating workpieces of different lengths. After the first drive cylinder pushes the first conveyor to move, the third drive cylinder is controlled to push the workpiece onto the first conveyor belt.

[0063] Furthermore, it also includes:

[0064] baffles, forming a buffer zone by baffles;

[0065] An injection pipe, connected to cooling water and spraying out in atomized state;

[0066] Wherein, the air injection pipe corresponds to the upper position of the gap between the first conveyor belt and the baffle.

[0067] The baffle is installed and connected to the heating furnace so that most of the flame ejected from the heating chamber is blocked by the baffle, and a small amount of flame continues to eject to the gap between the baffle and the first conveyor belt. Water mist is sprayed outward through the jet pipe to extinguish the open flame, so that the first drive cylinder, the third drive cylinder, etc. can work stably without being affected by high temperature.

[0068] Furthermore, the movable frame and the heating furnace body are provided with a buffer cylinder, the heating furnace body is provided with a plurality of rollers, and the rollers are against the movable frame.

[0069] The buffer cylinder enables the mobile frame to gradually move as the first conveyor belt gradually becomes longer or shorter, thereby ensuring the stable use of the first conveyor belt and the first conveyor wheel, and the roller improves the stability of the mobile frame during movement.

[0070] The beneficial effects of this application are:

[0071] 1. The workpiece is placed in the heating mechanism through the loading mechanism, so that the workpiece is heated in the heating chamber. The heated workpiece is pushed out of the heating mechanism through the unloading mechanism.

[0072] 2. The heat shield is used to reduce the escape of heat from the outlet of the heating chamber. The combustion of gas will cause the flame to spray out from the inlet of the heating chamber. The buffer zone will change the upward spray of most of the flame, further preheating the workpiece in the buffer zone, improving the utilization rate of gas and saving resources.

[0073] 3. Metal raw materials are piled in the material frame, and the lifting device lifts the raw materials to the second conveyor belt. The first drive motor drives the second conveyor wheel to rotate, and the second conveyor belt is moved by the second conveyor wheel to realize the conveyance of the workpiece, and the workpiece on the second conveyor belt is conveyed to the first conveyor belt by the conveying device. BRIEF DESCRIPTION OF THE DRAWINGS

[0074] Figure 1 is an isometric view of the heating furnace of the present application;

[0075] Figure 2 This is a schematic diagram of the structure of the heating furnace of this application;

[0076] Figure 3 This is a schematic diagram of the structure of the feeding mechanism of this application;

[0077] Figure 4 This is a schematic side view of the heating furnace of the present application;

[0078] Figure 5 For this application Figure 2 A magnified view of point A;

[0079] Reference numerals in the figure are: 001, heating furnace body; 100, feeding mechanism; 110, material frame; 120, lifting device; 121, lifting belt; 122, second driving motor; 123, reduction box; 130, second conveyor belt; 131, first driving motor; 132, second conveyor wheel; 140, conveyor device; 141, push block; 142, third driving cylinder; 150, sensor; 200, heating mechanism; 210, heating chamber; 211, heat insulation layer; 212, partition layer; 213, upper cavity; 214, lower cavity; 220 , heat insulation cover; 221, mounting seat; 222, cover; 230, buffer zone; 240, first conveyor belt; 241, conveying member; 250, first conveying wheel; 251, limiting portion; 260, mounting shaft; 261, heat exchange chamber; 262, rotary joint; 271, hook claw; 272, rotating seat; 273, first drive cylinder; 300, unloading mechanism; 310, second drive cylinder; 320, push rod; 330, through hole; 400, baffle; 500, jet pipe; 600, moving frame; 700, buffer cylinder; 800, roller. DETAILED DESCRIPTION

[0080] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.

[0081] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.

[0082] The following provides a detailed description of the embodiments of the present application through specific embodiments and their application scenarios in conjunction with the accompanying drawings.

[0083] Embodiment 1:

[0084] like Figure 1 , Figure 2 , Figure 3 As shown, the embodiment of the present application provides a heating furnace, including a heating furnace body 001, and the heating furnace body 001 includes:

[0085] A feeding mechanism 100 is used for automatically feeding workpieces;

[0086] A heating mechanism 200, comprising a heating chamber 210, wherein the heating mechanism 200 is used to heat a workpiece;

[0087] The unloading mechanism 300 is used to unload the workpiece that has been heated on the heating mechanism 200;

[0088] The movable frame 600 is movably connected to the heating furnace body 001;

[0089] The heating mechanism 200 further includes a heat shield 220 and a buffer zone 230 . The buffer zone 230 is disposed at the inlet end of the heating chamber 210 . The heat shield 220 is disposed at the outlet end of the heating chamber 210 . The feeding mechanism 100 is disposed on the movable frame 600 .

[0090] The loading mechanism 100 is used to arrange the workpieces neatly, so that the workpieces enter the heating mechanism 200 at a uniform and stable speed for heating. The heating chamber 210 is connected to a gas source, and the workpieces are heated by the high temperature generated by the combustion of the gas in the heating chamber 210. When the workpieces are heated to a specified temperature, the workpieces are pushed out of the heating mechanism 200 by the unloading mechanism 300 to complete the heating. The heat escape from the outlet end of the heating chamber 210 is reduced by the heat insulation cover 220. The combustion of the gas will cause the flame to spray out from the inlet end of the heating chamber 210, and the buffer zone 230 will change most of the flames from erupting upward, so as to further preheat the workpieces located in the buffer zone 230, thereby improving the gas utilization rate and saving resources.

[0091] The moving frame 600 can be placed on the heating furnace body 001 and move, and the loading mechanism 100 is installed on the moving frame 600 and moves simultaneously with the moving frame 600.

[0092] Embodiment 2:

[0093] like Figure 2 , Figure 3 , Figure 5 As shown, the embodiment of the present application provides a heating furnace. In addition to the above technical features, the heating mechanism 200 further includes:

[0094] A first conveyor belt 240 is placed in the heating chamber 210, wherein the first conveyor belt 240 includes a plurality of conveying members 241, and the conveying members 241 are hingedly connected;

[0095] A first conveying wheel 250, wherein the first conveying wheel 250 is provided with a limiting portion 251, and the limiting portion 251 is used to limit a hinged portion of the conveying member 241;

[0096] An installation shaft 260, installed and connected to the first conveying wheel 250;

[0097] Among them, the installation shaft 260 is provided with a heat exchange cavity 261, the axis of the heat exchange cavity 261 is the same as the axis of the installation shaft 260, and the two ends of the installation shaft 260 are provided with rotating joints 262. The coolant enters the heat exchange cavity 261 through the rotating joints 262 for heat exchange and cooling. When the workpiece is placed on the first conveyor belt 240, if the workpiece has a circular cross-section, it is placed in the gap between the two conveying members 241, and if the workpiece has a planar structure, it is placed on the upper surface of the conveying member 241. The first conveying wheel 250 is installed at the inlet and outlet ends of the heating chamber 210, wherein the first conveying wheel 250 located at the outlet end of the heating chamber 210 is movably connected to the heating furnace body 001, and the first conveying wheel 250 located at the inlet end of the heating chamber 210 is movably connected to the moving frame 600.

[0098] The first conveyor belt 240 is used to convey workpieces. The first conveyor belt 240 is hinged and connected end to end through a plurality of conveying members 241. The first conveyor wheel 250 and the mounting shaft 260 are installed and connected to the first conveyor belt 240, and have high stability. The rotary joint 262 is installed at both ends of the mounting shaft 260 and connected to the coolant. By continuously circulating the coolant in the heat exchange chamber 261, the temperature of the mounting shaft 260 is stabilized, the structural stability of the mounting shaft 260 is ensured, and the high temperature is reduced and transmitted to other devices through the mounting shaft 260.

[0099] The limiting portion 251 is used to prevent the hinged portion of the conveying member 241 on the first conveyor belt 240 from moving in the axial direction of the first conveyor wheel 250, thereby improving the structural stability between the first conveyor belt 240 and the first conveyor wheel 250. The first conveyor wheel 250 located at the inlet end of the heating chamber 210 is movably connected to the movable frame 600. When the heating chamber 210 is heated, the first conveyor belt 240 is affected by the high temperature and its length becomes longer. The movable frame 600 is moved and adjusted to keep the first conveyor belt 240 in a tensioned state at all times, thereby ensuring the structural stability between the first conveyor belt 240 and the first conveyor wheel 250.

[0100] Furthermore, the heating mechanism 200 further includes:

[0101] The hook 271 acts on the conveying member 241;

[0102] The rotating seat 272 is movably connected to the mounting shaft 260, and the rotating seat 272 is movably connected to the hook 271 via a rotating shaft;

[0103] The first driving cylinder 273 is connected to the rotating seat 272 and is used to drive the rotating seat 272 to move;

[0104] The first driving cylinder 273 is movably connected to the rotating seat 272 and the moving frame 600 .

[0105] The rotating seat 272 and the hook 271 are hinged via a rotating shaft, and the rotating seat 272 is hinged on the mounting shaft 260. When the first driving cylinder 273 pushes the rotating seat 272 to rotate, the hook 271 pulls the conveying member 241 on the first conveyor belt 240 to move forward. When the first driving cylinder 273 pushes the rotating seat 272 to rotate and reset, the hook 271 retreats and hooks the next conveying member 241. Through the structure among the hook 271, the rotating seat 272, and the first driving cylinder 273, the first conveyor belt 240 can move stably, and the distance of movement of the first conveyor belt 240 each time can be controlled to be the same, so that the workpiece is stably placed on the first conveyor belt 240.

[0106] The ratchet is installed on the installation shaft 260 corresponding to the inlet end of the heating chamber 210. The rotating seat 272 is driven to rotate by the first driving cylinder 273, so that the pushing claw installed on the rotating seat 272 acts on the ratchet to realize the rotation of the installation shaft 260. The pushing claw is hinged to the rotating seat 272, and the first driving cylinder 273 is hinged to the heating furnace to adapt to the rotation of the rotating seat 272. Through the rotation of the ratchet, the workpiece moves at a uniform and stable speed along with the first conveyor belt 240, thereby improving the heating efficiency of the workpiece.

[0107] Embodiment 3:

[0108] like Figure 1 , Figure 4As shown, the embodiment of the present application provides a heating furnace. In addition to the above technical features, the heat shield 220 further includes:

[0109] A mounting base 221 is mounted on the heating furnace;

[0110] The cover 222 is movably connected to the mounting seat 221;

[0111] The mounting shaft 260 corresponding to the outlet end of the heating chamber 210 is placed between the mounting seat 221 and the cover 222 .

[0112] It is installed on the heating furnace through the mounting seat 221, and the cover 222 is movably connected to the mounting seat 221, which is convenient for opening to observe the situation in the heating chamber 210. The first conveying wheel 250 corresponding to the outlet end of the heating chamber 210 is placed in the heat insulation cover 220, and the mounting shaft 260 is placed between the mounting seat 221 and the cover 222, which is convenient for disassembly and assembly between the heat insulation cover 220 and the mounting shaft 260.

[0113] Furthermore, the feeding mechanism 300 comprises:

[0114] The second driving cylinder 310 is installed on the heating furnace;

[0115] A push rod 320 is mounted on the output shaft of the second driving cylinder 310;

[0116] The through holes 330 are disposed on both sides of the mounting seat 221 and correspond to the push rod 320;

[0117] When the first conveyor belt 240 drives the workpiece forward and places it at the position corresponding to the through hole 330 , the second driving cylinder 310 pushes the workpiece out of the through hole 330 .

[0118] The push rod 320 is pushed by the second driving cylinder 310 to move, so as to push the workpiece placed on the first conveyor belt 240 and push it out of the heat insulation cover 220 through the through hole 330. The through hole 330 on one side of the mounting seat 221 corresponds to the second driving cylinder 310 and the push rod 320, and the through hole 330 on the other side is correspondingly installed on the guide member, so as to guide the workpiece to slide from the through hole 330 to other devices.

[0119] Embodiment 4:

[0120] like Figure 2 As shown, the embodiment of the present application provides a heating furnace. In addition to the above technical features, the heating chamber 210 further includes:

[0121] The heat insulation layer 211 is disposed on the inner wall of the heating chamber 210 and the heat insulation cover 220;

[0122] A partition layer 212 is disposed in the heating chamber 210, and the partition layer 212 divides the heating chamber 210 into an upper cavity 213 and a lower cavity 214;

[0123] The workpiece is heated and moved through the upper cavity 213 , and the first conveyor belt 240 is placed in the lower cavity 214 and moves from the outlet end of the heating chamber 210 to the inlet end of the heating chamber 210 .

[0124] The heat insulation layer 211 adopts heat insulation materials such as heat insulation bricks and heat insulation cotton to reduce heat dissipation. The heating chamber 210 is divided into an upper cavity 213 and a lower cavity 214 by the partition layer 212. The gas is burned in the upper cavity 213, and the workpiece is heated in the upper cavity 213. The first conveyor belt 240 enters the lower cavity 214 after bypassing the outlet end of the heating chamber 210. The first conveyor belt 240 is insulated by the lower cavity 214. When the first conveyor belt 240 circulates to the upper cavity 213, the heat loss is reduced, the energy utilization rate is improved, and energy is saved.

[0125] Embodiment 5:

[0126] like Figure 2 , Figure 3 , Figure 5 As shown, the embodiment of the present application provides a heating furnace. In addition to the above technical features, the feeding mechanism 100 further includes:

[0127] A material frame 110 is used for stacking metal raw materials;

[0128] A lifting device 120 is used to lift the raw materials in the material frame 110;

[0129] The second conveyor belt 130 is placed between the first conveyor belt 240 and the lifting device 120;

[0130] The conveying device 140 is used to convey the workpiece on the second conveyor belt 130 to the first conveyor belt 240;

[0131] The sensor 150 corresponds to the upper side of the second conveyor belt 130 and senses the workpiece on the second conveyor belt 130;

[0132] Wherein, the second conveyor belt 130 is provided with a first driving motor 131, and the second conveyor belt 130 is provided with a second conveying wheel 132;

[0133] The lifting device 120 comprises:

[0134] Lifting belt 121;

[0135] A second driving motor 122 is used to drive the lifting belt 121 to move;

[0136] The reduction box 123 is connected between the lifting belt 121 and the second driving motor 122 .

[0137] Metal raw materials are piled in the material frame 110, and the lifting device 120 lifts the raw materials to the second conveyor belt 130. The first drive motor 131 drives the second conveying wheel 132 to rotate, and the second conveying belt 130 is moved by the second conveying wheel 132 to realize the transportation of the workpiece. The workpiece on the second conveyor belt 130 is transported to the first conveyor belt 240 by the conveying device 140. The sensor 150 senses the workpiece on the second conveyor belt 130. When the workpiece on the second conveyor belt 130 is insufficient, the lifting device 120 is controlled to lift the workpiece in the material frame 110 to the second conveyor belt 130.

[0138] The second driving motor 122 provides power for the movement of the lifting belt 121. The reduction box 123, the lifting belt 121 and the second driving motor 122 are driven by belts or chains, so that the movement of the lifting belt 121 is stable and easy to install.

[0139] Furthermore, the conveying device 140 includes:

[0140] Push block 141;

[0141] A third driving cylinder 142 is connected to the push block 141 and is used to drive the push block 141 to move;

[0142] The adjusting member is installed on the pushing block 141 and is provided with a limiting member.

[0143] The workpiece on the second conveyor belt 130 is pushed onto the first conveyor belt 240 by the push block 141 and the third drive cylinder 142. The workpiece on the second conveyor belt 130 moves to the push block 141, and is limited by the limiter so that it is in a proper position when it moves onto the first conveyor belt 240. The position of the limiter is adjusted by the adjustment member to facilitate adjustment when heating workpieces of different lengths. After the first drive cylinder 273 pushes the first conveyor 241 to move, the third drive cylinder 142 is controlled to push the workpiece onto the first conveyor belt 240.

[0144] Embodiment 6:

[0145] like Figure 2 As shown, the embodiment of the present application provides a heating furnace, which, in addition to the above technical features, further includes:

[0146] A baffle 400, wherein a buffer zone 230 is formed by the baffle 400;

[0147] The jet pipe 500 is connected to the cooling water and sprays it in an atomized state;

[0148] The air injection pipe 500 corresponds to the upper position of the gap between the first conveyor belt 240 and the baffle 400 .

[0149] The baffle 400 is installed and connected to the heating furnace so that most of the flame ejected from the heating chamber 210 is blocked by the baffle 400, and a small amount of flame continues to eject to the gap between the baffle 400 and the first conveyor belt 240, and water mist is ejected outward through the jet pipe 500 to extinguish the open flame, so that the first drive cylinder 273, the third drive cylinder 142, etc. can work stably without being affected by high temperature.

[0150] Embodiment 7:

[0151] like Figure 2 As shown, an embodiment of the present application provides a heating furnace, which, in addition to the above-mentioned technical features, further comprises a buffer cylinder 700 provided on the movable frame 600 and the heating furnace body 001, and a plurality of rollers 800 are provided on the heating furnace body 001, and the rollers 800 are against the movable frame 600.

[0152] The buffer cylinder 700 enables the movable frame 600 to gradually move as the first conveyor belt 240 gradually becomes longer or shorter, thereby ensuring the stable use of the first conveyor belt 240 and the first conveyor wheel 250, and the roller 800 improves the stability of the movable frame 600 during movement.

[0153] It should be noted that, in this article, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise one..." do not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0154] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.

Claims

1. A heating furnace, comprising a heating furnace body (001), characterized in that: The heating furnace body (001) comprises: A feeding mechanism (100) for automatically feeding a workpiece; A heating mechanism (200) comprises a heating chamber (210), and the heating mechanism (200) is used to heat a workpiece; A material unloading mechanism (300) is used to unload the workpiece that has been heated on the heating mechanism (200); A movable frame (600) is movably connected to the heating furnace body (001); The heating mechanism (200) further comprises a heat shield (220) and a buffer zone (230), wherein the buffer zone (230) is disposed at the inlet end of the heating chamber (210), the heat shield (220) is disposed at the outlet end of the heating chamber (210), and the loading mechanism (100) is disposed on the movable frame (600).

2. The heating furnace according to claim 1, characterized in that: The heating mechanism (200) further comprises: A first conveyor belt (240), wherein the first conveyor belt (240) comprises a plurality of conveying members (241), wherein the conveying members (241) are hingedly connected; A first conveying wheel (250), wherein the first conveying wheel (250) is provided with a limiting portion (251), and the limiting portion (251) is used to limit a hinged portion of the conveying member (241); An installation shaft (260) installed and connected to the first conveying wheel (250); The installation shaft (260) is provided with a heat exchange cavity (261), the axis of the heat exchange cavity (261) is the same as the axis of the installation shaft (260), and rotary joints (262) are provided at both ends of the installation shaft (260), and the coolant enters the heat exchange cavity (261) through the rotary joints (262) to perform heat exchange and cooling. When the workpiece is placed on the first conveyor belt (240), if the workpiece has a circular cross-section, it is placed in the gap between the two conveying members (241), and if the workpiece has a planar structure, it is placed on the upper surface of the conveying member (241) through the plane. The first conveying wheel (250) is installed at the inlet and outlet ends of the heating chamber (210), wherein the first conveying wheel (250) located at the outlet end of the heating chamber (210) is movably connected to the heating furnace body (001), and the first conveying wheel (250) located at the inlet end of the heating chamber (210) is movably connected to the moving frame (600).

3. The heating furnace according to claim 2, characterized in that: The heating mechanism (200) further comprises: A hook (271) acts on the conveying member (241); A rotating seat (272) is movably connected to the mounting shaft (260), and the rotating seat (272) and the hook claw (271) are movably connected via a rotating shaft; A first driving cylinder (273) is connected to the rotating seat (272) and is used to drive the rotating seat (272) to move; Wherein, the first driving cylinder (273) is movably connected to the rotating seat (272) and the movable frame (600).

4. The heating furnace according to claim 2, characterized in that: The heat shield (220) comprises: A mounting base (221) is mounted on the heating furnace; A cover (222) movably connected to the mounting seat (221); Wherein, the mounting shaft (260) corresponding to the outlet end of the heating chamber (210) is placed between the mounting seat (221) and the cover (222).

5. The heating furnace according to claim 4, characterized in that: The material unloading mechanism (300) comprises: A second driving cylinder (310) is installed on the heating furnace; A push rod (320) is mounted on the output shaft of the second drive cylinder (310); Through holes (330) are disposed on both sides of the mounting seat (221) and correspond to the push rod (320); When the first conveyor belt (240) drives the workpiece forward and places it at the position corresponding to the through hole (330), the second driving cylinder (310) pushes the workpiece out of the through hole (330).

6. The heating furnace according to claim 4, characterized in that: The heating chamber (210) comprises: A heat insulation layer (211) is disposed on the inner wall of the heating chamber (210) and the heat insulation cover (220); A partition layer (212) is disposed in the heating chamber (210), wherein the partition layer (212) divides the heating chamber (210) into an upper cavity (213) and a lower cavity (214); The workpiece is heated and moved through the upper cavity (213), and the first conveyor belt (240) is placed in the lower cavity (214) and moves from the outlet end of the heating chamber (210) to the inlet end of the heating chamber (210).

7. The heating furnace according to claim 2, characterized in that: The feeding mechanism (100) comprises: A material frame (110) for stacking metal raw materials; A lifting device (120) is used to lift the raw materials in the material frame (110); A second conveyor belt (130) is disposed between the first conveyor belt (240) and the lifting device (120); A conveying device (140) for conveying the workpiece on the second conveyor belt (130) to the first conveyor belt (240); A sensor (150) corresponding to the upper side of the second conveyor belt (130) and sensing the workpiece on the second conveyor belt (130); Wherein, the second conveyor belt (130) is provided with a first driving motor (131), and the second conveyor belt (130) is provided with a second conveying wheel (132); The lifting device (120) comprises: Lifting belt (121); A second driving motor (122), used for driving the lifting belt (121) to move; The reduction box (123) is connected between the lifting belt (121) and the second driving motor (122).

8. The heating furnace according to claim 7, characterized in that: The conveying device (140) comprises: Push block (141); The third driving cylinder (142) is connected to the pushing block (141) and is used to drive the pushing block (141) to move.

9. The heating furnace according to claim 1, characterized in that: Also includes: a baffle (400), wherein a buffer zone (230) is formed by the baffle (400); An injection pipe (500) connected to cooling water and spraying it in an atomized state; The air injection pipe (500) corresponds to the upper position of the gap between the first conveyor belt (240) and the baffle (400).

10. The heating furnace according to claim 1, characterized in that: The movable frame (600) and the heating furnace body (001) are provided with a buffer cylinder (700), and the heating furnace body (001) is provided with a plurality of rollers (800), and the rollers (800) are against the movable frame (600).

Citation Information

Patent Citations

  • Heating furnace

    CN111085654A