Head cutting device for crayfish processing
By designing a head removal device for crayfish processing, the rapid head and tail separation of crayfish is achieved using conveyor belts and cutting mechanisms, the problem of residual blood and stains in existing tools is solved, and the production efficiency is improved and the device is maintained. clean.
Patent Information
- Application Number
- CN202421320175.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-11
AI Technical Summary
When removing the lobster head, the existing crayfish head removal tool will leave a lot of blood and stains inside, and manual shelling consumes a lot of labor and is not very efficient.
A head removal device for crayfish processing is designed, including a shrimp head conveyor belt, a first shrimp tail conveyor belt, a shrimp line conveyor belt, a fixing seat, an electric cylinder, a blade, a two-way cylinder, a water tank and a cleaning mechanism, which is pushed by the electric cylinder. The blade cuts the shrimp head and tail, and the two-way cylinder pushes the blade to move to both sides, separates the shrimp head, tail and shrimp lines, and flushes and separates the waste through the water tank and cleaning mechanism.
The rapid and effective head and tail separation of crayfish is achieved, production efficiency is improved, and the processing device is kept clean and hygienic through the cleaning mechanism.
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Figure CN222516090U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of lobster head removal, in particular to a head removal device used for crayfish processing. Background Art
[0002] Crayfish, also known as Procambarus clarkii, red crayfish and freshwater crayfish. It is a freshwater economic shrimp with a shrimp-like shape but hard shell. It is widely popular because of its delicious meat. It has an absolute competitive advantage in the local ecological environment because of its omnivorous nature, fast growth rate and strong adaptability. Therefore, it is suitable for large-scale artificial breeding, and crayfish series dishes have become popular. However, an important reason why crayfish has been frequently exposed as unsafe in recent years is the unsanitary production. When making crayfish, restaurants usually need to manually clean the crayfish, such as spitting out dirt and removing mud, etc., and these steps take a lot of time and cost. Therefore, a considerable number of stores will only simply clean the crayfish, so that it still carries a lot of pollutants, especially its head is the part where heavy metals accumulate the most, which still poses a threat to the diners' health. Therefore, the long cleaning time and high labor costs have become an important factor affecting its hygienic production.
[0003] After searching, a crayfish head removal and cleaning device with a publication number of CN201811065726.8 is disclosed, which specifically includes a machine body, a working groove connected to the left and right, a clamping mechanism for fixing the crayfish and a driving mechanism for dragging the clamping mechanism to move left and right in the working groove, the lower end of the driving mechanism is fixedly connected to the upper end of the clamping mechanism, a cleaning mechanism and a cutting mechanism for cooperating with the clamping mechanism and both arranged on the moving path of the clamping mechanism are installed at the bottom of the working groove, the cutting mechanism is driven by the driving mechanism, a flushing mechanism is provided in the machine body, the flushing mechanism is connected to the external water supply equipment, and the flushing mechanism is located directly below the clamping mechanism. The advantages are: the present invention can quickly and effectively clean multiple crayfish at the same time so that the restaurant can reduce labor costs, and at the same time, the heads of the crayfish can be cut off, saving time in making dishes.
[0004] However, the above-mentioned device still has certain defects. For example, crayfish are often manually de-headed during processing, which often consumes a lot of labor and has low production efficiency. When removing the lobster head, the existing lobster de-heading tool will leave a large amount of blood and stains in the lobster body. If it is not cleaned quickly, the tool will stink and rot, which is not conducive to de-heading the lobster in the later stage of the processing device.
[0005] Therefore, it is necessary to invent a head removal device for crayfish processing to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a head cutting device for crayfish processing, which can effectively solve the above-mentioned technical problems.
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a head cutting device for processing crayfish, comprising a bottom plate, the four corners of the top of the bottom plate are bolted to a frame, the left side of the top of the frame is bolted to a shrimp head conveyor belt, the center of the top of the frame is bolted to a first shrimp tail conveyor belt, the right side of the top of the frame is bolted to a shrimp line conveyor belt, the surface of the first shrimp tail conveyor belt is arranged and bolted to a fixed seat, both sides of the inner cavity of the fixed seat are provided with mounting grooves, the inner side of the mounting groove is bolted to a spring, the other end of the spring is bolted to a rectangular card plate, both sides of the top of the frame are bolted to a mounting frame, the top of the mounting frame is bolted to an electric cylinder, the telescopic end of the electric cylinder passes through the mounting frame and is bolted to a cross plate, both sides of the bottom of the cross plate are provided with slide grooves, the inner side of the slide groove is slidably connected with a blade, the center of the bottom of the cross plate is bolted to a two-way cylinder, and the inner side of the blade is bolted to the outer side of the two-way cylinder, both sides of the top of the frame are bolted to a water tank, and a cleaning mechanism is provided on the top of the water tank.
[0008] Preferably, the cleaning mechanism includes a first water pump, the bottom of which is connected to a pumping pipe, and nozzles are bolted on both sides of the shrimp head conveyor belt and the shrimp line conveyor belt, and the inner side of the first water pump is connected to the outer side of the nozzle, so that the first water pump draws water out of the water tank through the pumping pipe, and transports the water to the nozzle, and finally sprays it out through the nozzle.
[0009] Preferably, a grille is provided at the center of the top of the frame, so that the water flow and waste materials such as shrimp shells and shrimp threads accumulated on the frame can pass through the grille and fall into the waste box.
[0010] Preferably, a waste box is provided on the top of the bottom plate, a support plate is bolted to the middle of the inner cavity of the waste box, and a filter box is provided on the top of the support plate, so that waste materials such as shrimp heads, shrimp threads, shrimp shells and wastewater generated during the processing process enter the waste box for unified storage, solid waste will fall into the filter box, and water will pass through the filter box into the lower part of the inner cavity of the waste box, so that the waste can complete solid-liquid separation.
[0011] Preferably, the lower portion of the right side of the waste tank is connected to a drain pipe, and the middle portion of the drain pipe is connected to a second water pump, so that the second water pump discharges waste water in the waste tank through the drain pipe.
[0012] Preferably, cutting protection strips are provided on both sides of the surface of the first shrimp tail conveyor belt, so that the cutting protection strips protect the surface of the first shrimp tail conveyor belt, so that after the blade falls to cut the shrimp head, the cutting part of the blade contacts the top of the protection strip instead of the first shrimp tail conveyor belt.
[0013] Preferably, a second cylinder is bolted to the right side of the front of the frame, a push rod is bolted to the telescopic end of the second cylinder, and a second shrimp tail conveyor belt is arranged on the left side of the front of the frame, so that the second cylinder drives the push rod to pass through the fixed seat, pushes out the shrimp tails inside the fixed seat, and makes the shrimp tails fall onto the second shrimp tail conveyor belt and be transported away.
[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0015] 1. Through the shrimp head conveyor belt, the first shrimp tail conveyor belt, the shrimp line conveyor belt, the fixed seat and other components, the electric cylinder pushes the blade down to separate the crayfish head and tail in the fixed seat, and the bidirectional motor pushes the blade to move to both sides to separate the crayfish head, tail and shrimp line. Since the conveying direction of the shrimp head conveyor belt and the shrimp line conveyor belt is the same and opposite to the conveying direction of the shrimp tail conveyor belt, the crayfish can be quickly divided and the waste generated in the division process can be cleaned, thereby improving the production efficiency of the device;
[0016] 2. Through the cooperation of the water tank and the cleaning mechanism, the racks, conveyor belts, blades and other components on the lobster processing line can be effectively flushed. The water flow and the cut shrimp shells will pass through the grille and fall into the waste box at the bottom. Solid waste such as shrimp heads and shrimp threads will also follow the conveyor belt into the waste box, and the solid waste and liquid waste will be diverted through the filter box in the waste box, so that the device can keep the processing components clean and hygienic during the processing of crayfish. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0018] Figure 1 It is a front view of the overall structure of the utility model;
[0019] Figure 2 It is a top view of the overall structure of the utility model;
[0020] Figure 3 It is a side view of the first shrimp tail conveyor belt (4) of the utility model;
[0021] Figure 4 It is a side sectional view of the internal connection structure of the mounting seat of the utility model;
[0022] Figure 5 For the utility model Figure 1 A magnified view of the structure in the middle.
[0023] Description of reference numerals:
[0024] 1. Bottom plate; 2. Frame; 3. Shrimp head conveyor belt; 4. First shrimp tail conveyor belt; 5. Shrimp line conveyor belt; 6. Fixed seat; 7. Mounting groove; 8. Spring; 9. Rectangular pallet; 10. Mounting frame; 11. Electric cylinder; 12. Horizontal plate; 13. Slide groove; 14. Blade; 15. Two-way cylinder; 16. Water tank; 17. Cleaning mechanism; 18. Grille; 19. Waste box; 20. Support plate; 21. Filter box; 22. Drain pipe; 23. Second water pump; 24. Cutting protection strip; 25. Second cylinder; 26. Push rod; 27. Second shrimp tail conveyor belt; 171. First water pump; 172. Suction pipe; 173. Nozzle. DETAILED DESCRIPTION
[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0026] The utility model provides Figure 1-5 The head removal device for crayfish processing shown in the figure comprises a bottom plate 1, a frame 2 is bolted to the four corners of the top of the bottom plate 1, a shrimp head conveyor belt 3 is bolted to the left side of the top of the frame 2, a first shrimp tail conveyor belt 4 is bolted to the center of the top of the frame 2, a shrimp thread conveyor belt 5 is bolted to the right side of the top of the frame 2, a fixed seat 6 is bolted to the surface of the first shrimp tail conveyor belt 4, mounting grooves 7 are opened on both sides of the inner cavity of the fixed seat 6, a spring 8 is bolted to the inner side of the mounting groove 7, and a rectangular clamping plate 9 is bolted to the other end of the spring 8. Mounting frames 10 are bolted to both sides of the top of the frame 2, an electric cylinder 11 is bolted to the top of the mounting frame 10, the telescopic end of the electric cylinder 11 passes through the mounting frame 10 and is bolted to a transverse plate 12, slide grooves 13 are provided on both sides of the bottom of the transverse plate 12, a blade 14 is slidably connected to the inner side of the slide groove 13, a two-way cylinder 15 is bolted to the center of the bottom of the transverse plate 12, and the inner side of the blade 14 is bolted to the outer side of the two-way cylinder 15, water tanks 16 are bolted to both sides of the top of the frame 2, and a cleaning mechanism 17 is provided on the top of the water tank 16.
[0027] The cleaning mechanism 17 includes a first water pump 171, the bottom of which is connected to a suction pipe 172, and nozzles 173 are bolted on both sides of the shrimp head conveyor belt 3 and the shrimp line conveyor belt 5, and the inner side of the first water pump 171 is connected to the outer side of the nozzle 173, so that the first water pump 171 can draw out the water in the water tank 16 through the suction pipe 172, and transport the water to the nozzle 173, and finally spray it out through the nozzle 173.
[0028] A grille 18 is provided at the center of the top of the frame 2 so that the water flow and waste materials such as shrimp shells and shrimp threads accumulated on the frame 2 can pass through the grille 18 and fall into the waste box 19.
[0029] A waste box 19 is arranged on the top of the bottom plate 1, and a support plate 20 is bolted to the middle of the inner cavity of the waste box 19. A filter screen box 21 is arranged on the top of the support plate 20, so that waste materials such as shrimp heads, shrimp threads, shrimp shells and wastewater generated during the processing enter the waste box 19 for unified storage, solid waste will fall into the filter screen box 21, and water will pass through the filter screen box 21 into the lower part of the inner cavity of the waste box 19, so that the waste will complete solid-liquid separation.
[0030] The lower part of the right side of the waste tank 19 is connected to a drain pipe 22 , and the middle part of the drain pipe 22 is connected to a second water pump 23 , so that the second water pump 23 discharges the waste water in the waste tank 19 through the drain pipe 22 .
[0031] Cutting protection strips 24 are provided on both sides of the surface of the first shrimp tail conveyor belt 4, so that the cutting protection strips 24 protect the surface of the first shrimp tail conveyor belt 4, so that after the blade 14 falls to cut the shrimp head, the cutting part of the blade 14 contacts the top of the protection strip instead of contacting the first shrimp tail conveyor belt 4.
[0032] A second cylinder 25 is bolted to the right side of the front of the frame 2, and a push rod 26 is bolted to the telescopic end of the second cylinder 25. A second shrimp tail conveyor belt 27 is arranged on the left side of the front of the frame 2, so that the second cylinder 25 drives the push rod 26 to pass through the fixed seat 6, push out the shrimp tails inside the fixed seat 6, and make the shrimp tails fall onto the second shrimp tail conveyor belt 27 for transmission.
[0033] Refer to the instruction manual Figure 1-5 Working principle: When the device is used, the tail of the crayfish to be processed is first placed on the inner side of the mounting seat, so that the tail squeezes the rectangular clamps 9 on both sides and passes through the rectangular clamps 9 to be fixed on the inner side of the mounting seat. The first tail conveyor belt 4 will transport the complete crayfish to the lower part of the blade 14, so that the electric cylinder 11 is started and the lower horizontal plate 12 is pushed down, so that the blade 14 at the lower part of the horizontal plate 12 is pushed down to cut the lobster head and lobster tail. After the blade 14 contacts the cutting protection strip 24, The two-way cylinder 15 is started, pushing the blades 14 on both sides to move to both sides, pushing the cut lobster heads and shrimp lines into the shrimp head conveyor belt 3 and the shrimp line conveyor belt 5 respectively, and the cut shrimp tails are transported to the front of the first shrimp tail conveyor belt 4. At this time, the second cylinder 25 is started, pushing the push rod 26 through the center opening of the fixed seat 6, pushing the shrimp tails in the inner cavity of the fixed seat 6 out, and making the shrimp tails fall onto the second shrimp tail conveyor belt 27, and transported to the next processing area, completing the separation of the crayfish heads and shrimp lines.
[0034] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A head removal device for crayfish processing, comprising a bottom plate (1), characterized in that: The four corners of the top of the bottom plate (1) are bolted to a frame (2); the left side of the top of the frame (2) is bolted to a shrimp head conveyor belt (3); the center of the top of the frame (2) is bolted to a first shrimp tail conveyor belt (4); the right side of the top of the frame (2) is bolted to a shrimp thread conveyor belt (5); a fixed seat (6) is bolted to the surface of the first shrimp tail conveyor belt (4); installation grooves (7) are provided on both sides of the inner cavity of the fixed seat (6); a spring (8) is bolted to the inner side of the installation groove (7); the other end of the spring (8) is bolted to a rectangular card plate (9); the two sides of the top of the frame (2) are bolted to installation brackets (10); A mounting frame (10), the top of the mounting frame (10) is bolted with an electric cylinder (11), the telescopic end of the electric cylinder (11) passes through the mounting frame (10) and is bolted with a transverse plate (12), both sides of the bottom of the transverse plate (12) are provided with sliding grooves (13), the inner side of the sliding groove (13) is slidably connected with a blade (14), the center of the bottom of the transverse plate (12) is bolted with a two-way cylinder (15), and the inner side of the blade (14) is bolted to the outer side of the two-way cylinder (15), the top of the frame (2) is bolted with a water tank (16), and the top of the water tank (16) is provided with a cleaning mechanism (17).
2. A head removal device for crayfish processing according to claim 1, characterized in that: The cleaning mechanism (17) comprises a first water pump (171), the bottom of which is connected to a water pump (172), and nozzles (173) are arranged and bolted on both sides of the shrimp head conveyor belt (3) and the shrimp thread conveyor belt (5), and the inner side of the first water pump (171) is connected to the outer side of the nozzle (173).
3. The head removal device for crayfish processing according to claim 1, characterized in that: A grille (18) is arranged at the center of the top of the frame (2).
4. The head removal device for crayfish processing according to claim 1, characterized in that: A waste box (19) is arranged on the top of the bottom plate (1), a support plate (20) is bolted to the middle of the inner cavity of the waste box (19), and a filter box (21) is arranged on the top of the support plate (20).
5. The head removal device for crayfish processing according to claim 4, characterized in that: The lower part of the right side of the waste tank (19) is connected to a drainage pipe (22), and the middle part of the drainage pipe (22) is connected to a second water pump (23).
6. The head removal device for crayfish processing according to claim 1, characterized in that: Cutting protection strips (24) are provided on both sides of the surface of the first shrimp tail conveyor belt (4).
7. The head removal device for crayfish processing according to claim 1, characterized in that: A second cylinder (25) is bolted to the right side of the front of the frame (2), a push rod (26) is bolted to the telescopic end of the second cylinder (25), and a second shrimp tail conveyor belt (27) is arranged on the left side of the front of the frame (2).
Citation Information
Patent Citations
A crayfish head removal and cleaning device
CN108967501B